Abstract: A magnesium metal thin plate manufacturing method includes at least a casting process of supplying a molten metal obtained by melting a magnesium metal to a molten metal bath, drawing out the molten metal, supplying the molten metal into the gap between a pair of casting rolls composed of at least a pair of casting upper roll and casting lower roll, applying pressure to the molten metal, and casting a plate solidified at a predetermined temperature and having a predetermined thickness, and a rolling process of rolling the cast plate by means of at least a pair of rolling rolls by applying pressure thereto to manufacture a magnesium metal thin plate. With the above arrangement, there can be provided a magnesium metal thin plate manufacturing method and manufacturing apparatus that can effectively manufacture a magnesium metal thin plate by plastic working without requiring a heat energy generation step again in rolling.

Abstract: A water-jacket core and slab core for a V-block of an internal combustion engine are assembled into a jacket and slab sub-assembly and are placed on an apparatus for the automatic insertion of staples in the jacket and slab sub-assembly to thereby retain the water-jacket core and slab core together in the jacket and slab sub-assembly. The apparatus automatically positions four automatically operable staple guns so that each of the staples is inserted with one tine of each staple in the water-jacket core and the other tine of each staple in the slab core with the crown of each inserted staple lying across the interface between the assembled water-jacket core and slab core and retaining the water-jacket core and slab core together. As few as two staples per sub-assembly can be used to retain the water-jacket and slab core in their sub-assembly.

Abstract: An apparatus for producing a shaped part has a shot sleeve. A melt can be fed into the shot sleeve. The melt can be forced into a die by means of an injection plunger. The apparatus is provided with a drive unit for actuating the plunger rod. Moreover, the apparatus has an oscillation generator, by means of which the plunger rod can be set in longitudinal oscillations. The plunger rod is moveably connected to the drive unit.

Abstract: The present invention provides a manufacturing method of high precision titanium compressor wheel in which by removing pads attached on an entire surface entirely as a machining allowance in manufacturing process, dimensional accuracy at the time of manufacturing is intensified, and correction work of dynamic balance (rotation balance) is simplified or omitted so as to improve yield of products and suppress boosting of manufacturing cost. The outer peripheral face of a front cast boss portion of a cast titanium product is fixed with a chuck of lathe. A plurality of receiving plates projecting from the lathe are positioned between respective cast blades and front ends thereof are pressed against a disc-like large-diameter front end face formed on a rear half portion of a cast core portion. With a large-diameter front end face of the cast core portion and the outer peripheral face of the front cast boss portion as reference plane, the cast titanium product is held by the chuck and receiving plates and rotated.

Abstract: An apparatus for processing molten material into a desired shape comprises a die or mold forming a cavity to receive molten material and to allow its solidification within the cavity. A source of vacuum is connectable to the cavity for sucking air out. A hollow after-pressure cylinder is in communication with the cavity so as to receive a portion of the material. The after-pressure cylinder has a first end for connection to the cavity, and a second, opposite end. In the region of the second end is a connection opening for connecting the vacuum source. An after-pressure piston is moveable in the after-pressure cylinder to press its portion of material into the cavity to compensate for any shrinkage of the material in the cavity. There is a drive for moving the after-pressure piston in its after-pressure cylinder into three different positions, i.e.

Abstract: A process for manufacturing a blade of a turbomachine using the lost-wax moulding technique, where the blade includes a first central longitudinal cavity and at least one second longitudinal cavity together forming a cooling circuit and communicating with each other at one longitudinal end via a transverse channel. The process includes manufacturing first and second cores corresponding to the cavities, where the two cores each have an end portion, by which they are connected together by an assembly of the mortise and tenon type. The assembly of the two cores is then positioned in a shell mould and the metal poured into the mould.

Abstract: A method to recover wax from wax patterns used in investment casting using a lost wax technique without damaging incorporated ceramic cores is disclosed that includes subjecting the wax pattern to specific conditions. These conditions include chilling a casting tool including the wax pattern and ceramic cores such that a brittle transition temperature for the wax material is approached. Once chilled the wax pattern is subjected to brittle fracture release of the wax from the underlying ceramic cores without damage to those cores.

Abstract: A thermal-oxidative process is used to remove a casting core from a cast part.

Abstract: A metal object is formed by die-casting with the use of a specially treated mold. The mold has cavity-defining surfaces covered by a heat-insulating layer made of a material that includes ceramic powder and heat-resistant resin. Molten metal is injected into the cavity coated with the heat-insulating layer.

Abstract: A feeder insert is provided for a mold utilized for pouring metal. The insert includes a feeder body having a feed volume, in the form of an inner space, delimited by side walls and a top portion. A feed opening is provided in the base region for communicating with a hollow mold space. A domed feeder cap is displaceably disposed on a feeder body, surrounds the side walls of the feeder body to form an insulating gap, and is fixed in position relative to the feeder body prior to molding of the insert. At least one spacer of flexible material is disposed between the top portions of the feeder body and feeder cap such that during molding of the insert, and placement of the feeder body on the mold surface, due to molding pressure that occurs the feeder cap is displaceable relative to the feeder body while leaving an insulating gap between the top portions of the feeder body and feeder cap.

Abstract: In a lubricant composition suitable for use in the manufacture of aluminum alloys comprising lubricant base selected from the group consisting of solid lubricants, liquid lubricants, grease lubricants, emulsion lubricants, and dispersion lubricants, the improvement wherein the lubricant composition further comprises: an effective amount of water and surfactant or water and a compound comprising phosphates, borates, fluorides, and silicates. It is believed that mixing oil with water and surfactant or one of these compounds provides a method for uniformly distributing the surface oxide at the meniscus for casting applications, thereby reducing vertical fold formation that lead to cracks in aluminum ingots. In addition, the mixture promotes uniform heat transfer around the mold allowing the solidifying aluminum alloy to stay in contact with the mold longer and form stronger ingot shells.

Abstract: Reinforced moulds for a casting machine include a wall for containing a cast article, the wall including a lip region. The lip region includes a reinforcing element cast internally in the lip region. The reinforcing element provides enhanced resistance to tensile tearing and cracking of the moulds. Methods of making and using the reinforced moulds also are provided.

Abstract: In a filling-tube construction (1, 2) for providing a connection between a mould (6) to be filled with molten metal and a mould-filling furnace (3) containing molten metal (5), said mould (6) having at least one casting cavity (7), the lowermost part of each such cavity communicating with a filling duct (8), at least one end of which is open to the outside of said mould (6) and adapted to be temporarily connected to the filling-tube construction (1, 2) to receive molten metal (5) from the mould-filling furnace (3), the mould-filling furnace being adapted to contain molten metal (5) and to transfer said molten metal (5) under a controlled pressure through the filling-tube construction (1, 2) and to the filling duct (8), the filling-tube construction comprises a first section (1) extending from a position close to the bottom of said mould-filling furnace (3) up to an intermediate position closer to the filling duct (8) and at least one separate second section (2) providing a connection from the upper end of the

Abstract: An injection device for a light metal injection molding machine includes a melting device for melting light metal material into molten metal, plunger injection device for carrying out injection of molten metal using a plunger after the molten metal is metered into an injection cylinder from the melting device, connecting member including a connecting passage for connecting the melting device and the plunger injection device, and backflow prevention device for preventing backflow of molten metal by opening and closing the connecting passage.

Abstract: The invention relates to a method for forming a green article for subsequent sintering or infiltration. This method includes providing a mold having an internal cavity that outlines the shape of the article, introducing metal or ceramic particles into the mold in an amount sufficient to provide the article in a desired size, adding a solution comprising an organic fluxing agent onto the particles with the solution carrying the organic fluxing agent into interstices between the particles, and freezing the solution to form a solid green article. The invention also relates to an apparatus and method for manufacturing dimensionally stable articles.

Abstract: A chill tube (1) for the continuous casting of metals has a double T-shaped cross section in beam blank format. Inner contour (3) defining the cross section of the cast billet is cooled by cooling water, which is guided through cooling channels (4) in tube wall (2). Cooling channels (4) have a round cross section when manufactured. Inner contour (3) has rounded transitions (6) between wall sections (9) bordering a flange region (7) and a crosspiece region (8). The distance (A) between two cooling channels (4) adjacent to each other in transitions (6) is smaller than distance (B) in the remaining wall sections (9).

Abstract: To prevent, in a cooled ring carrier (1) for pistons, durinh Alfin bonding, the formation of oxides induced by air that escapes due to porous ring carrier material and, as a consequence, an impairment of the ring carrier bond. To this end, the cooled ring carrier, once the ring carrier part and the sheet metal part (3) have been linked, is subjected to negative pressure in a vacuum tank.

Abstract: Molds are fabricated having a substrate of high density, high strength ultrafine grained isotropic graphite, and having a mold cavity coated with titanium carbide. The molds may be made by making the substrate (main body) of high density, high strength ultrafine grained isotropic graphite, by, for example, isostatic or vibrational molding, machining the substrate to form the mold cavity, and coating the mold cavity with titanium carbide via either chemical deposition or plasma assisted chemical vapor deposition, magnetron sputtering or sputtering. The molds may be used to make various metallic alloys such as nickel, cobalt and iron based superalloys, stainless steel alloys, titanium alloys and titanium aluminide alloys into engineering components by melting the alloys in a vacuum or under a low partial pressure of inert gas and subsequently casting the melt in the graphite molds under vacuum or low partial pressure of inert gas.

Abstract: A cooling arrangement for uniformly cooling an entirety of a die-casting metal mold is provided. Cooling oil is supplied from temperature controllers (9, 10) by pumps to respective coolant passages (A,B,C,D,E,F,G) through coolant supply circuits (5,6) and through manifolds (5B,6B) where the coolant is branched for cooling a predetermined portion of the metal mold (2). Then, the cooling oil discharged from the respective coolant passages (A,B,C,D,E,F,G) are returned to the temperature controllers (9,10) through coolant discharge passages (7,8) and is cooled by cooling device (11, 12). The cooled cooling oil is again supplied to the coolant supply circuits (5,6). The coolant passages (A through G) are grouped into two groups, and the temperature controllers and the coolant circulation circuits are also grouped into each group to perform coolant supply control and temperature control independently of each group.

Abstract: A system and method for heat treating castings and removing sand cores therefrom. The castings are initially located in indexed positions with their x, y, and z coordinates known. The castings are passed through a heat treatment station typically having a series of nozzles mounted in preset positions corresponding to the known indexed positions of the castings passing through the heat treatment station. The nozzles apply heat to the castings for heat treating the castings and dislodging the sand cores for removal from the castings.