Patents Examined by J. Pasterczyk
  • Patent number: 6291387
    Abstract: Ethylene and/or propylene are polymerized to form high molecular weight, linear polymers by contacting ethylene and/or propylene monomer, in the presence of an inert reaction medium, with a catalyst system which consists essentially of (1) an aluminum alkyl component, such as trimethylaluminum, triethylaluminum, triisobutylaluminum, tri-n-octylaluminum and diethylaluminum hydride and (2) a Lewis acid or Lewis acid derivative component, such as B (C6F5)3, [(CH3)2N (H) (C6H5)]+[B (C6F5)4]−, [(C2H5)3NH]+[B C6F5)4],−, [C(C6F5)3]+[B(C6F5)4]−, (C2H5)2Al(OCH3), (C2H5)2Al(2,6-di-t-butyl-4-methylphenoxide), (C2H5)Al(2,6 -di-t-butylphenoxide)2, (C2H5)2Al(2,6-di-t-butylphonoxide) , 2,6 -di-t-butylphenol·methylaluminoxane or an alkylaluminoxane, and which may be completely free any transition metal component(s).
    Type: Grant
    Filed: March 19, 1999
    Date of Patent: September 18, 2001
    Assignee: Penn State Research Foundation
    Inventors: Ayusman Sen, Louis M. Wojcinski, II, Shengsheng Liu
  • Patent number: 6291382
    Abstract: Metallocenes having a 9-fluorenyl group and another cyclic dienyl group connected by a single carbon having a terminally unsaturated hydrocarbyl substituent wherein the 9-fluorenyl group has a hydrocarbyl substituent in the 4 position, olefin polymerization catalyst systems prepared therefrom, and the use of such catalyst systems are disclosed.
    Type: Grant
    Filed: May 24, 1999
    Date of Patent: September 18, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Alexander Köppl, Helmut G. Alt, M. Bruce Welch
  • Patent number: 6291385
    Abstract: The present invention relates to a catalyst for polymerization or copolymerization of an olefin. The catalyst is produced by first reacting a mixture of a magnesium compound and an aluminum compound with an ester compound which has at least one hydroxy group and a silane compound which has at least one alkoxy group, and next reacting with a titanium compound. The catalyst may be used in the polymerization or copolymerization of ethylene and propylene.
    Type: Grant
    Filed: March 15, 1999
    Date of Patent: September 18, 2001
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Young-Sub Lee, Youn-Kyung Kang
  • Patent number: 6291386
    Abstract: The invention relates to a process for the in-situ preparation of alkylated single-site transition metal catalysts by contacting a precatalyst which comprises halogen, alkoxy or amido group, with an alkylating agent in the polymerization system. The precatalyst, which is produced prior to introducing into the polymerization system, is obtained by contacting a transition metal complex and boron-containing ionizing agent, optionally, with a support.
    Type: Grant
    Filed: May 25, 1999
    Date of Patent: September 18, 2001
    Assignee: Equistar Chemicals, LP
    Inventor: Shaotian Wang
  • Patent number: 6284698
    Abstract: Catalyst compositions comprising 1) one or more bimetallic Group 3-6 or Lanthanide metal complexes corresponding to the formula:  wherein: M and M′ are independently Group 3, 4, 5, 6, or Lanthanide metals; L is a divalent group (or trivalent group if bound to Q) having up to 50 nonhydrogen atoms and containing an aromatic &pgr;-system through which the group is bound to M, said L also being bound to Z; L′ is a monovalent group or a divalent group (if bound to L″ or Q), or a trivalent group (if bound to both L″ and Q) having up to 50 nonhydrogen atoms and containing an aromatic &pgr;-system through which the group is bound to M′; L″ is a monovalent group or a divalent group (if bound to L′ or Q), or a trivalent group (if bound to both L′ and Q) having up to 50 nonhydrogen atoms and containing an aromatic &pgr;-system through which the group is bound to M′, or L″ is a moiety comprising boron or a member of Group 14 of the Pe
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: September 4, 2001
    Assignee: The Dow Chemical Company
    Inventors: Eugene Y. Chen, Shaoguang S. Feng, David D. Graf, Jasson T. Patton, David R. Wilson
  • Patent number: 6281308
    Abstract: Olefin polymerization is performed in the presence of a catalyst comprising a compound of the formula wherein M is a Group 3-10 transition metal; A is O, S, N—R″, or P—R″; L is an anionic ligand; X is hydride, halide, C1-C20 alkoxy, siloxy, hydrocarbyl, or dialkylamido; R, R′, and R″, which are the same or different, are selected from the group consisting of hydrogen and C1-C20 hydrocarbyl; and m+n equals the valency of M minus 1; and an activator.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: August 28, 2001
    Assignee: Equistar Chemicals, L.P.
    Inventors: Sandor Nagy, Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell
  • Patent number: 6274749
    Abstract: High-temperature resistant sulfonated aromatic polyether ketone cation exchangers and sulfonated poly(phenylene sulfide) cation exchangers are revealed as catalysts for various reactions at reaction temperatures above 150° C. The invention relates to the use of sulfonated aromatic polyether ketone cation exchangers and sulfonated poly(phenylene sulfide) cation exchangers as catalysts for such reactions. The preferred reaction is esterification to make octyl palmitate.
    Type: Grant
    Filed: July 23, 1998
    Date of Patent: August 14, 2001
    Assignee: Hoechst Research & Technology GmbH & Co. KG
    Inventors: Werner Sievers, Ulrich Daiminger, Harald Bönsel, Wolfgang Bauer, Joachim Semel
  • Patent number: 6268306
    Abstract: A polymerization catalyst obtained by contacting metallic magnesium with an aromatic halide, RX, under conditions effective to obtain a first reaction product and solid residual products is disclosed. The first reaction product is then separated from the solid residual products. A silane compound containing an alkoxy or aryloxy group is added to the first reaction product between −20° C. to 20° C. to obtain a precipitate which is purified to obtain a second reaction product. Subsequently, the second reaction product is contacted with a halogenized titanium compound, such as, titanium tetrachloride, to obtain a further reaction product. The polymerization catalyst is obtained by purifying the further reaction product. In the aromatic halide, R represents an aromatic group containing from 6 to 20 carbon atoms and X represents a halide. An electron dopor such as dibutyl phthalate may also be present during the titanium addition.
    Type: Grant
    Filed: March 13, 2000
    Date of Patent: July 31, 2001
    Assignee: DSM N.V.
    Inventors: Vladimir A Zakharov, Gennadii D. Bukatov, Sergei A. Sergeev
  • Patent number: 6265338
    Abstract: The invention is a catalyst system including a monocyclopentadienyl titanium compound, where the monocyclopentadienyl group is bonded to a silylene-imido moiety which is further bonded to the titanium atom, and an alumoxane component which is highly productive for polymerizing ethylene and &agr;-olefins to produce a high molecular weight ethylene-&agr;-olefin copolymer having a high content of &agr;-olefin.
    Type: Grant
    Filed: November 22, 1995
    Date of Patent: July 24, 2001
    Assignee: Exxon Chemical Patents, Inc.
    Inventor: Jo Ann M. Canich
  • Patent number: 6255245
    Abstract: The invention relates to a process for the preparation of supported polymerization catalyst systems comprising the steps of: a) dissolving at least one different transition metal complex in a mixture of at least two different solvents having different boiling points to form a solution, b) contacting said solution with at least one different support material, the volume of the solution being sufficient to form a slurry with the support material, the volume of the higher-boiling solvent being less than or equal to the total pore volume of the support, c) removing more than 90% of the solvent boiling at the lower temperature, and d) adding at least one co-catalyst.
    Type: Grant
    Filed: June 10, 1999
    Date of Patent: July 3, 2001
    Assignee: Bayer Aktiengesellschaft
    Inventors: Hans-Rafael Winkelbach, Peter Schertl, Wolfgang Nentwig
  • Patent number: 6255246
    Abstract: Boratabenzene cocatalysts, especially novel pentafluorophenyl boratabenzenes, are useful cocatalysts or activators with metallocenes. They are less expensive than prior art activators, are soluble and offer more irreversible reactions. Compositions comprise at least one metallocene catalyst and at least one dihydroboratabenzene or anion thereof. Processes include polymerizations with metallocenes in the presence of a boratabenzene cocatalyst.
    Type: Grant
    Filed: January 18, 2000
    Date of Patent: July 3, 2001
    Assignee: The Dow Chemical Company
    Inventors: David D. Devore, Francis J. Timmers, David R. Neithamer
  • Patent number: 6248685
    Abstract: A method of making a catalyst suitable for the polymerization of olefins includes the steps of mixing an ether having a total number of carbon atoms equal to or greater than 8, with hydrated magnesium chloride, to produce partially activated magnesium chloride; mixing an alkyl aluminum with the partially activated magnesium chloride to form unwashed activated magnesium chloride; and washing the activated magnesium chloride with an inert saturated hydrocarbon liquid, to obtain an activated magnesium chloride-containing slurry. A plurality of alcohols are mixed with the activated magnesium chloride-containing slurry to form an activated magnesium chloride/alcohol complex. Titanium tetrachloride is mixed with the activated magnesium chloride/alcohol complex, to form a magnesium chloride supported titanium catalyst.
    Type: Grant
    Filed: April 1, 1999
    Date of Patent: June 19, 2001
    Assignee: Sasol Technology PTY Limited
    Inventors: Dawid Johannes Joubert, Ignatius Hendrik Potgieter, Ioan Tincul
  • Patent number: 6245706
    Abstract: An ionic polymerization catalyst system component comprising a stable and bulky anion containing a plurality of boron atoms, such as those selected from the group consisting of polynuclear boranes, carboranes, and metallacarboranes useful for polymerizing olefins, diolefins, or acetylenically unsaturated monomers, either alone or in combination with each other or with other polymerizable monomers is disclosed. A method of using the anion to stabilize ionic catalyst systems during polymerization is also disclosed.
    Type: Grant
    Filed: October 11, 1996
    Date of Patent: June 12, 2001
    Assignee: Exxon Chemical Patents, Inc.
    Inventor: Gregory G. Hlatky
  • Patent number: 6242377
    Abstract: A transition metal compound represented by the general formula (2) or (3) described below, a catalyst component for olefin polymerization comprising said transition metal compound, a catalyst component for olefin polymerization using said transition metal compound and (C) and/or (D) described below, and a process for producing an olefinic polymer wherein olefins are homopolymerized or olefins are copolymerized with other olefins and/or other polymerizable unsaturated compound using said catalyst for olefin polymerization. (C); A specific aluminum compound. (D); A specific boron compound.
    Type: Grant
    Filed: March 11, 1999
    Date of Patent: June 5, 2001
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Wataru Hirahata, Makoto Itagaki, Kotohiro Nomura
  • Patent number: 6239058
    Abstract: The invention provides a process for commercial production of syndiotactic polyolefins using a metallocene catalyst supported on silica treated with MAO. The invention includes contacting the supported metallocene catalyst with a trialkylaluminum and aging the catalyst 12 to 24 hours prior to polymerization.
    Type: Grant
    Filed: May 28, 1998
    Date of Patent: May 29, 2001
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, Christopher G. Bauch, B. R. Reddy, David J. Rauscher, Kevin P. McGovern
  • Patent number: 6239236
    Abstract: The invention relates to solid catalyst components for the polymerization of olefins CH2═CHR, in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, comprising Ti, Mg, halogen and an electron donor compound selected from cyanoesters of formula (I): wherein R1 is a C1-C20 linear or branched alkyl, alkenyl, cycloalkyl, cycloalkylalkyl, alkylcycloalkyl, aryl, arylalkyl or alkylaryl group; n is 0, 1, 2 or 3; R2, R3, R4 and R5 are independently selected from hydrogen or C1-C20 linear or branched alkyl, alkenyl, cycloalkyl, cycloalkylalkyl, alkylcycloalkyl, aryl, arylalkyl or alkylaryl groups; two or more of R2 and R3, and R4 and R5, can be joined to form a cycle. Said catalyst components when used in the polymerization of olefins are characterized by an excellent response to hydrogen and capability to produce polymers with broad Molecular Weight Distribution.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: May 29, 2001
    Assignee: Montell Technology Company B.V.
    Inventors: Giampiero Morini, Yuri V. Gulevich, Giulio Balbontin
  • Patent number: 6235671
    Abstract: A heterogeneous catalyst for olefin polymerization is prepared by spray drying a mixture of a metallocene catalyst, a cocatalyst and a hydrotalcite. It Preferred hydrotalcites are magnesium-aluminum hydroxy carbonates. The catalysts are very active for ethylene polymerization. The hydrotalcite used in this invention are generally defined by the formula: (Mg1−x Alx(OH)2)n+An−x/n·m H2O wherein X is from 0 to 0.5, m is from 0 to 20 and An− is an anion having a charge of n. Preferred hydrotalcites are those in which the anion A is a carbonate and which have been dried of adsorbed water.
    Type: Grant
    Filed: April 14, 1999
    Date of Patent: May 22, 2001
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Ian McKay, Alison Ciupa, P. Scott Chisholm
  • Patent number: 6228794
    Abstract: Disclosed are novel catalysts, processes of synthesizing the catalysts and to olefin polymerization processes using the catalysts. The catalysts are cationic complexes comprising a Group 13 element and certain ligands. These compounds behave similarly to Ziegler-Natta catalysts but effectively catalyze the polymerization of olefins in the absence of any transition metal.
    Type: Grant
    Filed: March 3, 1998
    Date of Patent: May 8, 2001
    Assignee: University of Iowa Research Foundation
    Inventors: Richard F. Jordan, Martyn P. Coles, Samuel Dagorne, Eiji Ihara
  • Patent number: 6229034
    Abstract: A trityl perfluorophenyl alumninate such as tris(2,2′,2″-nonafluorobiphenyl)-fluoroaluminate (PBA⊖) and its role as a cocatalyst in metallocene-mediated olefin polymerization is disclosed. Gallium and indium analogs are also disclosed, as are analogs with different anyl groups or different numbers of flourine atoms thereon.
    Type: Grant
    Filed: August 8, 2000
    Date of Patent: May 8, 2001
    Assignee: Northwestern University
    Inventors: Tobin J. Marks, You-Xian Chen
  • Patent number: 6228793
    Abstract: The present invention provides a solid catalyst component for polymerization of olefins prepared by allowing a magnesium compound, a titanium compound and an electron donor compound to come in contact with each other, and having a value that a parameter of S1/S2 determined by Raman spectroscopic analysis is not less than 0.5 and not more than 10, wherein S1 and S2 are the values determined by Raman spectroscopic analysis, and S1 is a value of peak area of the strongest peak appeared in the range from 360 to 520 cm−1 and S2 is a value of peak area of the strongest peak appeared in the range from 160 to 340 cm−1. A catalyst comprising the solid catalyst component, an organic aluminum compound and an organic silicon compound is superior in hydrogen response and can produce a polymer of olefins having a high stereoregularity in a high yield.
    Type: Grant
    Filed: April 28, 1999
    Date of Patent: May 8, 2001
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Motoki Hosaka, Isa Nishiyama