Abstract: A shotshell including a hull with a metal head, a base wad, a primer and an outer tubular element, a powder housed inside the hull, and a wad housed inside the outer tubular element and above the powder. The wad includes an inner tubular element adapted to contain a plurality of pellets and having a first and a second end, and a side wall, and a sealing element. A side wall of the inner tubular element contacts an inner side wall of the outer tubular element. The sealing element is inside the outer tubular element of the shotshell between the powder and the first end of the inner tubular element and an outer side wall of the sealing element being in contact with the inner side wall of the outer tubular element, and outside the inner tubular element and in contact with the first end of the inner tubular element.

Abstract: An ammunition cartridge casing is provided having a primer body and a casing body. The primer body has an inner primer portion and an outer primer portion configured to nest in conformance with an outer surface of the inner primer portion. The outer surface of the inner primer portion provides a circumferential trench having a radially outwardly extending circumferential wall portion contiguous with an axially extending circumferential wall portion. The casing body has a distal end portion and a proximal end portion. The proximal end portion of the casing body is interposed between the inner primer portion and the outer primer portion within the trench having an interlocked axially extending circumferential portion and an interlocked radially outwardly extending disc portion of the casing body entrapped between the inner primer portion and the outer primer portion. A method is also provided.

Abstract: The present invention describes a safe-and-arm device, mechanism or assembly (160) for a projectile (100,102) equipped with a second-stage propellant (124). The second-stage propellant (124) is ignited after the projectile has been ejected out from a launcher barrel. A lockpin (190), being urged by a spring (194), is responsive to ignition of the second-stage propellant; after the lockpin (190) and spring (194) sense and respond to the second propulsion, an unbalanced rotor (164) forming part of the safe-and-arm device or assembly (160), is released to rotate from a “safe” state to an “armed” state, as the projectile continues traveling along its trajectory to a target. In one embodiment, the projectile is configured with a 40 mm cartridge containing a first propellant (122). An impact sensor may trigger an electric detonator or a point detonator may trigger a stab detonator to set off explosives disposed in the projectile.

Abstract: An initiator head includes a housing piece defining an interior chamber, a circuit board supported in the interior chamber, a line-in terminal coupled to the circuit board, and insulating material filling the interior chamber and covering a top surface of the circuit board for absorbing shocks or vibrations and electrically insulating electronics of the circuit board.

Abstract: Devices and methods for a bullet with a strengthened mouth for improved penetration and expansion. In embodiments, a portion of the jacket is folded to provide double walls at the mouth. In embodiments, the jacket and core are partially bonded and partially separated.

Abstract: A Ported Press Adapter Expand Mandrel System (PPAEMS) includes a Ported Press Adapter (PPA) as a significant advancement beyond the Expand Mandrel Window Riser (EMWR) by adding multiple radial holes to provide increased light intrusion, full 360° visibility, and balanced stress distribution with a pattern of port holes, slots, or other openings. Additional clarity is provided by an ancillary light source directed into the working area. Utilizing a small diameter Mandrel Holder (MH) allows for a wide range of mandrel diameters for installation in tight working areas (coax and progressive presses) and improves axially precision with a fine thread pitch.

Abstract: A method is provided for producing a warhead component including an inner shell. The method includes arranging a first casing of a thermoplastic to enclose the inner shell, arranging pre-formed projectiles between the first casing of thermoplastic and the inner shell, and heat-treating the first casing so that the first casing shrinks and fixes the pre-formed projectiles to the inner shell. A warhead, a projectile, and a bomb are also provided.

Abstract: An ammunition reloading press primer reamer is configured to remove a primer crimp from a casing and straightening a pocket in the casing. The ammunition reloading press primer reamer has a spring arranged around a base body and arranged against a main body. A shuttle is inserted into the main body with a thrust bearing and held in place with a drilling cable. A tip is inserted into the shuttle and partially surrounded by a roller bearing. A press has a connecting rod attached to the adjustment bolt and joined to a crankshaft with a crankshaft cam. A casing holder is attached to the press and configured to hold a casing. A tool holding arm is attached to the press and further comprising a face plate attached with a plurality of screws. As the crankshaft is pulled down, the tip spins and cuts a beveled ream into the casing.

Abstract: An adapter for a shaped charge includes a plurality of members configured to be secured to an inner surface of a shaped charge case. Each member of the plurality of members is spaced apart from each other such that the adapter has a central open area. According to an aspect, a securing mechanism is configured to secure the member to an inner surface feature of the shaped charge case.

Abstract: An impulse cartridge (IC) cup has at least one aperture defined in a cylindrical sidewall. The first aperture extends radially relative to a primary axis through the cylindrical sidewall from an inner surface to an outer surface. A first electrical connector is disposed in the first aperture. The first electrical connector is adapted to physically contact the impulse cartridge at a first location. The IC cup is adapted to be connected to a canister that houses a payload of a countermeasure defense system, wherein the payload is to be deployed in response to explosion of the impulse cartridge.

Abstract: A high strength polymer-based cartridge casing can include an upper polymer component, molded from a polymer. The upper component has a first end having a mouth, at least a wall between the first end and a second end of the upper component opposite the first end, an overlap portion extending from the wall near the second end. An upper insert is included and has a first end and an opposing second end, a molded area disposed approximate the first end, that engages the overlap portion to join the upper polymer component and the upper insert, and an insert engagement area disposed approximate to the second end. Further, a lower insert has a front end and a back end, an upper insert engagement area engaging with the insert engagement area, a rim and groove disposed around an outside of the lower insert, and a primer pocket disposed inside the back end. Lastly, a flash hole is inside the lower insert and communicates between the primer pocket and upper polymer component.

Abstract: A high strength polymer-based cartridge casing inclosing a volume, with a first end having a mouth, a neck extending away from the mouth, a shoulder extending below the neck and away from the first end and a cartridge body formed below the shoulder. An insert is attached to the cartridge body opposite the shoulder and having a centerline. A projectile is disposed in the mouth having a particular caliber. The neck, the shoulder, and the cartridge body are formed from a polymer. The shoulder comprises a shoulder angle that is standard for the particular caliber. The neck has a neck thickness greater than a standard neck thickness for the particular caliber, and a neck length longer than a standard neck length for the particular caliber as detailed by a standards organization.

Abstract: Disclosed herein is a payload delivery device. The payload delivery device is configured for delivering an explosive component. The payload delivery device comprises a first module having an interior cavity for containing an explosive component. The payload delivery device further comprises at least one attachment module connected to the central module via a connection means. The at least one attachment module having an interior cavity for containing an additional component.

Abstract: Embodiments of the disclosure are directed to a shock initiation system for initiating shock in a shock tube for demolition. In some embodiments, the shock initiation system comprises a reusable discharge unit and a replaceable shock initiation platform. The reusable discharge unit may comprise a power source, a timer, a switch, and user inputs and may function to store a time, countdown the timer, and generate and transmit an electrical energy to the replaceable shock initiation platform. The shock initiation platform may receive the electrical energy from the discharge unit overpowering a resistor disposed on the shock initiation platform. The resistor may then detonate providing an initiation shock to a proximally disposed shock tube, thereby initiating shock in the shock tube.

Abstract: Embodiments of the present disclosure provide a firearm cartridge with an electroless nickel bullet coating. In embodiments, a nickel-phosphorous alloy is deposited on a copper bullet to produce a coated bullet, a propellant with a copper inhibiting additive is inserted in a cartridge casing and the coated bullet is inserted in the mouth of the casing. Embodiments of the firearm cartridge include a casing, a propellant with a copper inhibiting additive positioned in the cavity of the casing and a copper bullet secured within the casing, wherein the copper bullet has a nickel-phosphorous coating.

Abstract: Devices and methods for forming and assembling a bullet in a multi-stage press. In some embodiments, a forward component is radially oversized and forces a jacket outward during a press-fitting stage. In embodiments, the bullet workpiece does not turn over between any stages. In embodiments, one or more stages provide a reduced-diameter stem along with a radial ledge in the die to support the bullet while minimizing potential disturbances to a boat tail region from a punch.

Abstract: The invention concerns a blasting system (1) configured for explosive material charging in a borehole (3). The system (1) comprises a detonator support device (5) configured to be inserted into the borehole (3) by means of a charging hose (7); a main body (9) of the detonator support device (5) comprises a channel (8) oriented along a main body centre line (CL) extending along the borehole extension during said explosive material charging; an openable cover device (14) covering the channel (8) is configured to come into contact with the charging hose (7) in motion for pushing the main body (9) along the borehole (3), wherein the charging hose (7) in motion is configured to open the openable cover device (14) whilst a stopping arrangement (13) stops the main body (9). The invention also concerns a method of explosive material charging in a borehole (3) by means of the blasting system (1).

Abstract: A system and method for a modular, low lethal projectile is provided. The modular, low lethal projectile system comprises an exterior shell, propellant cartridge, and a projectile assembly. A propellant mounting area is arranged at a rear end of the exterior shell and is offset from a center of the exterior shell. A propellant cartridge is secured within the propellant mounting area. A firing pin of a firearm is configured to strike an edge of a cartridge primer of the propellant cartridge, which ignites a primer material and propellant within the propellant cartridge. The resulting hot, expanding gasses propel the projectile assembly form the firearm, and upon contact with a desired target, the capsule tube of the projectile assembly breaks, distributing an effective compound into the air around the desired target.

Abstract: The present invention is directed toward an addressable ignition stage which produces an output sufficient to detonate a secondary explosive, generally. The present invention comprises addressability and ignition functions that may be used together or separately to incorporate a high-power resistor with a thermally conductive substrate allowing for operation at high temperatures for ignition. The ignition stage is amendable to high volume production, exhibits a high degree of reliability, robustness and operational dependability for use alone or configurable into existing technology.

Abstract: A system and method for a modular, low lethal projectile is provided. The modular, low lethal projectile system comprises an exterior shell, propellant cartridge, and a projectile assembly. A propellant mounting area is arranged at a rear end of the exterior shell and is offset from a center of the exterior shell. A propellant cartridge is secured within the propellant mounting area. A firing pin of a firearm is configured to strike an edge of a cartridge primer of the propellant cartridge, which ignites a primer material and propellant within the propellant cartridge. The resulting hot, expanding gasses propel the projectile assembly form the firearm, and upon contact with a desired target, the capsule tube of the projectile assembly breaks, distributing an effective compound into the air around the desired target.