Abstract: The multi-roll calender for producing a sheet of elastomeric material comprises a calender frame and a series of rolls mounted in the calender frame. The rolls including an intake roll and a series of vertically superimposed rolls, with all adjacent rolls being variably spaced so as to provide variable roll gaps between each adjacent pair of rolls. Means are associated with the rolls for sensing the pressure of the material being calendered in each roll gap and means are provided on opposite ends of certain of the rolls responsive to the sensing means for adjusting the width of each roll gap formed by adjacent rolls to cause the difference between the pressures in said gaps to be as small as is practicable. Means are provided for maintaining the adjusted pressures substantially constant.

Abstract: An improved method and apparatus for shaping sheets of thermoplastic material is disclosed in which sheets are pressure molded against a mold member by the direct application of a liquid coolant under pressure thereto. The coolant contacts the surface of the sheet and upon pressure reduction vaporizes and accordingly, due to the heat of vaporization effect, rapidly absorbs a large amount of heat from the sheet so as to form a solidified skin on the outer surface of the sheet after or simultaneously with the shaping of said sheet. The sheet thus remains in the mold for a shorter dwell time inasmuch as the sheet becomes more quickly shape retentive because of the rapid cooling. This accordingly permits smaller and less bulky equipment to be utilized in sheet shaping processes. The attendant reduction in equipment size can result in substantial cost savings for such equipment.