Patents Examined by Janell C Morillo
  • Patent number: 10450640
    Abstract: Aluminum alloy products, such as plate, forgings and extrusions, suitable for use in making aerospace structural components like integral wing spars, ribs and webs, comprises about: 6 to 10 wt. % Zn; 1.2 to 1.9 wt. % Mg; 1.2 to 2.2 wt. % Cu, with Mg?(Cu+0.3); and 0.05 to 0.4 wt. % Zr, the balance Al, incidental elements and impurities. Preferably, the alloy contains about 6.9 to 8.5 wt. % Zn; 1.2 to 1.7 wt. % Mg; 1.3 to 2 wt. % Cu. This alloy provides improved combinations of strength and fracture toughness in thick gauges. When artificially aged per the 3-stage method of preferred embodiments, this alloy also achieves superior SCC performance, including under seacoast conditions.
    Type: Grant
    Filed: August 8, 2013
    Date of Patent: October 22, 2019
    Assignee: ARCONIC INC.
    Inventors: Dhruba J. Chakrabarti, John Liu, Jay H. Goodman, Gregory B. Venema, Ralph R. Sawtell, Cynthia M. Krist, Robert W. Westerlund
  • Patent number: 10435774
    Abstract: The present application discloses wrought 2xxx Al—Li alloy products that are work insensitive. The wrought aluminum alloy products generally include from about 2.75 wt. % to about 5.0 wt. % Cu, from about 0.2 wt. % to about 0.8 wt. % Mg, where the ratio of copper-to-magnesium ratio (Cu/Mg) in the aluminum alloy is in the range of from about 6.1 to about 17, from about 0.1 wt. % to 1.10 wt. % Li, from about 0.3 wt. % to about 2.0 wt. % Ag, from 0.50 wt. % to about 1.5 wt. % Zn, up to about 1.0 wt. % Mn, the balance being aluminum, optional incidental elements, and impurities. The wrought aluminum alloy products may realize a low strength differential and in a short aging time due to their work insensitive nature.
    Type: Grant
    Filed: September 15, 2014
    Date of Patent: October 8, 2019
    Assignee: ARCONIC INC.
    Inventors: Cagatay Yanar, Roberto J. Rioja, Jen C. Lin, Ralph R. Sawtell
  • Patent number: 10408202
    Abstract: A swash plate includes 34.5 to 43.0 wt % of copper (Cu) and 0.5 to 2.8 wt % of silicon (Si), with a remainder of aluminum (Al) and other inevitable impurities.
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: September 10, 2019
    Assignee: HYUNDAI MOTOR COMPANY
    Inventor: Hee Sam Kang
  • Patent number: 10384262
    Abstract: A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 ?m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.
    Type: Grant
    Filed: April 13, 2015
    Date of Patent: August 20, 2019
    Assignee: TOHOKU UNIVERSITY
    Inventors: Masayuki Itamura, Kouichi Anzai
  • Patent number: 10367204
    Abstract: It is an object to provide an aluminum alloy foil for an electrode current collector, the foil having a high post-drying strength after application of an active material while keeping a high electrical conductivity. Disclosed is an aluminum alloy foil for an electrode current collector, comprising 0.03 to 0.1 mass % (hereinafter, “mass %” is simply referred to as “%”) of Fe, 0.01 to 0.1% of Si, and 0.0001 to 0.01% of Cu, with the rest consisting of Al and unavoidable impurities, wherein the aluminum alloy foil after final cold rolling has a tensile strength of 180 MPa or higher, a 0.2% yield strength of 160 MPa or higher, and an electrical conductivity of 60% IACS or higher; and the aluminum alloy foil has a tensile strength of 170 MPa or higher and a 0.2% yield strength of 150 MPa or higher even after the aluminum alloy foil is subjected to heat treatment at any of 120° C. for 24 hours, 140° C. for 3 hours, and 160° C. for 15 minutes.
    Type: Grant
    Filed: December 12, 2011
    Date of Patent: July 30, 2019
    Assignees: UACJ Corporation, UACJ Foil Corporation
    Inventors: Masakazu Seki, Satoshi Suzuki, Tomohiko Furutani, Kenji Yamamoto, Koichi Ashizawa
  • Patent number: 10343726
    Abstract: A method of manufacturing a formed aluminum alloy automotive structural part or a body-in-white (BIW) part of a motor vehicle, including the steps of: providing a rolled aluminum alloy bare or composite sheet product having a gauge of about 0.5 mm to 4 mm, wherein the sheet product includes at least one layer an AA7xxx-series aluminum alloy, the sheet product having been subjected to solution heat treatment and quenching followed by at least 1 day of natural ageing; subjecting the naturally aged sheet product to reversion annealing treatment, namely a heat treatment at a temperature between 100° C. and 350° C. during 0.1 to 60 seconds; optionally subjecting the heated sheet product to forced cooling operation; within 2 hours, preferably within 30 minutes, from the reversion annealing treatment, forming the sheet product to obtain a three-dimensionally formed automotive structural part or body-in-white (BIW) part.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: July 9, 2019
    Assignee: ALERIS ALUMINUM DUFFEL BVBA
    Inventors: Axel Alexander Maria Smeyers, Sunil Khosla
  • Patent number: 10309001
    Abstract: An aluminum alloy for microporous hollow shape material use constituted by an aluminum alloy which has excellent corrosion resistance and extrudability which keeps down the content of Cu which poses a problem in intergranular corrosion resistance, which maintains the natural potential noble, which adds transition metals which do not obstruct the extrudability is provided, that is, an aluminum alloy which has a chemical composition which contains, by mass %, Fe: 0.05 to 0.20%, Si: 0.10% or less, Cu: 0.15 to 0.32%, Mn: 0.08 to 0.15%, Zr: 0.05% or less, Ti: 0.06 to 0.15%, Cr: 0.03% or less, and balance: Al and unavoidable impurities and has an amount of gas in the alloy billet of 0.25 cc/100 g or less, and a method of production of an aluminum alloy which, produces a DC cast billet.
    Type: Grant
    Filed: March 28, 2013
    Date of Patent: June 4, 2019
    Assignees: NIPPON LIGHT METAL COMPANY, LTD., OKB CO., LTD.
    Inventors: Shigeru Okaniwa, Meitoku Ogasawara, Takao Otaki, Yusuke Seki, Yutaka Kato
  • Patent number: 10304581
    Abstract: An aluminum alloy, an aluminum alloy wire, an aluminum alloy stranded wire, a covered electric wire, and a wire harness that are of high toughness and high electrical conductivity, and a method of manufacturing an aluminum alloy wire are provided. The aluminum alloy wire contains not less than 0.005% and not more than 2.2% by mass of Fe, and a remainder including Al and an impurity. It may further contain not less than 0.005% and not more than 1.0% by mass in total of at least one additive element selected from Mg, Si, Cu, Zn, Ni, Mn, Ag, Cr, and Zr. The Al alloy wire has an electrical conductivity of not less than 58% IACS and an elongation of not less than 10%. The Al alloy wire is manufactured through the successive steps of casting, rolling, wiredrawing, and softening treatment.
    Type: Grant
    Filed: August 17, 2015
    Date of Patent: May 28, 2019
    Assignees: Sumitomo Electric Industries, Ltd., Autonetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Toyama Co., Ltd.
    Inventors: Misato Kusakari, Yoshihiro Nakai, Taichirou Nishikawa, Yoshiyuki Takaki, Yasuyuki Ootsuka
  • Patent number: 10280495
    Abstract: An aluminum alloy fin material for heat exchanger use having a 35 to 50 ?m thickness, a small springback at the time of corrugation, a suitable strength before brazing enabling easy fin formation, a high strength after brazing, and excellent erosion resistance, self corrosion resistance, and sacrificial anodic effect and a method of production of the same are provided. A fin material containing, by mass %, Si: 0.9 to 1.2%, Fe: 0.8 to 1.1%, Mn: 1.1 to 1.4%, and Zn: 0.9 to 1.1%, further limiting the impurity Mg to 0.05% or less, Cu to 0.03% or less, and ([Si]+[Fe]+2[Mn])/3 to 1.4% to 1.6%, and having a balance of unavoidable impurities and Al. A method of production prescribing hot rolling, cold rolling, intermediate annealing, and final cold rolling.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: May 7, 2019
    Assignees: DENSO CORPORATION, NOVELIS INC., NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Takanori Kokubo, Toshiya Anami, Hayaki Teramoto, Hideyuki Ota, Toshihide Ninagawa
  • Patent number: 10266933
    Abstract: Aluminum alloys are provided that can comprise boron and vanadium and high amounts of titanium and zirconium. The aluminum alloys described herein can exhibit superior tensile properties at both room temperature and elevated temperatures and still maintain desirable ductility. The aluminum alloys can be used in applications where resistance to fatigue and breakdown at elevated temperatures is desirable, which includes applications in the aerospace and aeronautical fields.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: April 23, 2019
    Assignee: SPIRIT AEROSYSTEMS, INC.
    Inventors: Rahbar Nasserrafi, David E. Jakstis, Gerald E. Hicks, Darrell Wade
  • Patent number: 10249401
    Abstract: As a small-diameter conductor for electric wires for automobiles, provided is an aluminum alloy wire satisfying all requests of sufficient strength, elongation and electroconductivity. The wire is an aluminum alloy wire including: magnesium; silicon; and aluminum and inevitable impurities as the balance, the content (M) by atomic percentage (at %) of the magnesium in the wire and the content (S) by atomic percentage (at %) of the silicon satisfying the following expressions (1) and (2), a metallic microstructure of a cross section of the wire having an average crystal grain size of 3 to 20 ?m, a precipitation size of the metallic microstructure in the cross section being 100 nm or less, and the number density of the precipitations in the cross section being one or more per square micrometer. [Formula 1] 0.2?M?1.19??(1), and ?0.81M+1.44?S??1.54M+2.31??(2).
    Type: Grant
    Filed: June 30, 2015
    Date of Patent: April 2, 2019
    Assignee: YAZAKI CORPORATION
    Inventor: Jundai Goto
  • Patent number: 10226813
    Abstract: Provided are a method of manufacturing an aluminum-zinc-based alloy sheet using twin-roll casting and an aluminum-zinc-based alloy sheet manufactured thereby. Specifically, a method of manufacturing an aluminum-zinc-based alloy sheet, including preparing a melt by melting elements corresponding to an aluminum alloy including 0.5 wt % to 10 wt % of zinc, inevitable impurities and aluminum as a balance (step 1); and twin-roll casting by introducing the melt prepared in step 1 between a pair of rotating cooling rolls (step 2), and an aluminum-zinc-based alloy sheet manufactured thereby are provided. The present invention may manufacture an aluminum-zinc-based alloy sheet, in which twin-roll casting is known to be difficult due to a wide solid-liquid coexistence region, by twin-roll casting by using cooling rolls having high thermal conductivity and controlling a reduction force by the rotational speed of the rolls.
    Type: Grant
    Filed: October 16, 2013
    Date of Patent: March 12, 2019
    Assignee: Korea Institute of Machinery and Materials
    Inventors: Hyoung-Wook Kim, Yun-Soo Lee, Cha Yong Lim, Jae Hyung Cho
  • Patent number: 10100389
    Abstract: An aluminum alloy connector which is excellent in extrusion property and sacrificial anode property, the connector being extruded in a hollow shape from an aluminum alloy extrusion material consisting of 0.2 to 0.8% (hereinafter, “%” means “mass %”) of Si, 0.45 to 0.9% of Mg, 1.0 to 3.5% of Zn, 0.001 to 0.2% of Ti and the balance of Al plus unavoidable impurities. An electric potential of said aluminum alloy extrusion connector is lower than an electric potential of a pipe member made of an Al—Mg—Si series alloy or an Al—Mn series alloy which is to be swaged to the connector, by 100 mV or more.
    Type: Grant
    Filed: September 15, 2015
    Date of Patent: October 16, 2018
    Assignees: UACJ Corporation, Denso Corporation, Denso Air Systems Corporation
    Inventors: Satoshi Wakaguri, Akira Ichinose, Toshiyuki Kakinoki, Tatsuhito Matsumoto
  • Patent number: 10094629
    Abstract: An aluminum alloy clad material includes a core material, an inner cladding material, and a sacrificial anode material, one side of the core material being clad with the inner cladding material, the other side of the core material being clad with the sacrificial anode material, the core material being formed of an Al—Mn alloy that includes 0.6 to 2.0 mass % of Mn and 0.4 mass % or less of Cu, with the balance being aluminum and unavoidable impurities, the inner cladding material being formed of an Al—Mn—Cu alloy that includes 0.6 to 2.0 mass % of Mn and 0.2 to 1.5 mass % of Cu, with the balance being aluminum and unavoidable impurities, and the sacrificial anode material being formed of an Al—Zn alloy that includes 0.5 to 10.0 mass % of Zn, with the balance being aluminum and unavoidable impurities.
    Type: Grant
    Filed: November 12, 2013
    Date of Patent: October 9, 2018
    Assignees: DENSO CORPORATION, UACJ CORPORATION
    Inventors: Shusuke Otsuki, Shoei Teshima, Kouichi Nakashita, Kouta Hagihara, Toshikazu Tanaka, Ryoko Fujimura, Naoki Yamashita, Hirokazu Tanaka
  • Patent number: 10087508
    Abstract: A high-strength aluminum alloy exhibiting excellent stress corrosion cracking resistance and excellent extrudability, and a method for producing an extruded shape using the same are disclosed. The aluminum alloy includes 1.6 to 2.6 mass % of Mg, 6.0 to 7.0 mass % of Zn, 0.5 mass % or less of Cu, and 0.01 to 0.05 mass % of Ti, with the balance being Al and unavoidable impurities.
    Type: Grant
    Filed: April 24, 2012
    Date of Patent: October 2, 2018
    Assignee: Aisin Keikinzoku Co., Ltd.
    Inventor: Tomoo Yoshida