Patents Examined by Janelle Combs Morillo
  • Patent number: 6733726
    Abstract: An aluminum-based die casting alloy exhibiting improved corrosion resistance and good die-castability contains from about 4.5 to about 12 percent silicon by weight, at least 87 percent aluminum by weight, from about 0.25 percent to about 0.6 percent manganese by weight, and a maximum of 0.2 percent copper by weight. The alloys preferably contain iron in an amount sufficient to improve hot tear resistance and to decrease the tendency for die sticking or soldering during die casting.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: May 11, 2004
    Assignee: Delphi Technologies, Inc.
    Inventor: Kurt F. O'Connor
  • Patent number: 6726785
    Abstract: An aluminum alloy sheet material, containing 2.6% by mass or more and less than 3.5% by mass (% by mass is simply denoted by % hereinafter) of Si, 0.05 to 0.5% of Mg, 0.5% or more and less than 1.2% of Cu, 0.6 to 1.5% of Mn, 0.5 to 1.6% of Zn, and 0.3 to 2.0% of Fe, and containing, if necessary, at least one of 0.01 to 0.2% of Cr, 0.01 to 0.2% of Zr, 0.01 to 0.2% of V, and 0.01 to 0.2% of Ti, with the balance of Al and unavoidable impurities. A method of producing the aluminum alloy sheet material, which method contains carrying out specific workings.
    Type: Grant
    Filed: May 16, 2002
    Date of Patent: April 27, 2004
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Koji Oyama, Yoichiro Bekki, Noboru Hayashi, Morio Kuroki
  • Patent number: 6726786
    Abstract: The invention relates to processes for the production of a buckling-resistant stove-finished structural member from cold rolled and dressed strip (cold strip) non-ageing steel with high bake-hardening potential, more particularly of more than 70 N/mm2. The characterising feature of the invention is that the cold strip is converted by dressing into a yield point stretch-free state (Reh−Rel<2 N/mm2), then stored at a temperature below room temperature and further processed into the form of a structural member, whereafter the strip is finally stove finished.
    Type: Grant
    Filed: March 10, 2000
    Date of Patent: April 27, 2004
    Assignee: Thyssen Krupp Stahl AG
    Inventors: Rolf Bode, Ilse Heckelmann
  • Patent number: 6723184
    Abstract: An aluminum alloy which is able to use not only expensive TiC particles, but also inexpensive dispersed reinforcing particles and which is further raised in high temperature strength without requiring an increase in dispersed reinforcing particles, comprised of Sn: 2 to 20 wt %, Cu: 0.1 to 3 wt %, Ca: 0.02 to 1.5 wt %, at least one element selected from the group comprised of Mg, Cr, Zr, Mn, V, Ni, and Fe: not more than 2 wt % in total, at least one type of reinforcing particle selected from the group comprised of TiC particles, ZrC particles, and Al2O3 particles: 0.1 to 5 vol % in total, and the balance of Al and unavoidable impurities; a slide bearing comprised of that aluminum alloy; and a slide bearing comprised of a bearing body made of that aluminum alloy provided on its surface with a resin coating layer comprised of a heat-curing resin and a solid lubricant.
    Type: Grant
    Filed: February 25, 2003
    Date of Patent: April 20, 2004
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Kazuaki Sato, Yoshio Fuwa, Takashi Tomikawa, Shinichiro Sakamoto
  • Patent number: 6723281
    Abstract: The present invention relates to a metal material for electronic parts, electronic parts, electronic apparatuses, a method of processing metal materials, and electro-optical parts. For example, the present invention is applied to liquid crystal display panels, various semiconductor devices, wiring boards, chip parts, and the like. The present invention proposes a metal material for electronic parts which is characterized by lower resistivity, higher stability, and more excellent processability than the prior art. The present invention also proposes electronic parts and electronic apparatuses which use this metal material. An applicable metal material is an alloy containing Ag as a main component, 0.1 to 3 wt % of Pd, and 0.1 to 3 wt % in total of elements such as Al.
    Type: Grant
    Filed: July 11, 2000
    Date of Patent: April 20, 2004
    Assignees: Sony Corporation, Furuyametals Co., Ltd.
    Inventors: Takashi Ueno, Katsuhisa Aratani
  • Patent number: 6716390
    Abstract: An aluminum alloy extruded material for automotive structural members, which contains 2.6 to 5 wt % of Si, 0.15 to 0.3 wt % of Mg, 0.3 to 2 wt % of Cu, 0.05 to 1 wt % of Mn, 0.2 to 1.5 wt % of Fe, 0.2 to 2.5 wt % of Zn, 0.005 to 0.1 wt % of Cr, and 0.005 to 0.05 wt % of Ti, and satisfies relationship of the following expression (I), (Content of Mn (wt %))+0.32×(content of Fe (wt %))+0.097×(content of Si (wt %))+3.5×(content of Cr (wt %))+2.9×(content of Ti (wt %))≦1.36 (I) with the balance being made of aluminum and unavoidable impurities. A method of producing the aluminum alloy extruded material for automotive structural members, which comprises cooling with a refrigerant from outside of a die-exit side, at the time of extrusion.
    Type: Grant
    Filed: December 15, 2000
    Date of Patent: April 6, 2004
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yoichiro Bekki, Noboru Hayashi
  • Patent number: 6706126
    Abstract: Aluminum alloy, which consists of from 2 to 20% by weight of Sn, from 3% by weight or less of Cu, and from 0.3 to 5% by volume of TiC particles, the balance being Al and unavoidable impurities, exhibits improved fatigue resistance at a high temperature region, while maintaining compatibility at low temperature notwithstanding improved fatigue resistance.
    Type: Grant
    Filed: April 25, 2001
    Date of Patent: March 16, 2004
    Assignees: Taiho Kogyo Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Toru Desaki, Soji Kamiya, Kazuaki Sato, Yukio Okouchi, Tetsuya Nukami
  • Patent number: 6702907
    Abstract: A process for producing an aluminum alloy-made forged scroll part includes a step of casting an aluminum alloy material into a round bar having a diameter of 130 mm or less, the aluminum alloy material comprising 8.0-12.5 mass % of Si, 1.0-5.0 mass % of Cu and 0.2-1.3 mass % of Mg; a step of cutting the aluminum alloy round bar into a stock material for forging; a step of subjecting the stock material to upsetting at an upsetting ratio of 20-70% to form a pre-shaped product that is a workpiece; and a forging step of applying pressure onto the workpiece with a punch at a temperature of 300-450° C. to form a scroll wrap in a direction of the punch pressure, and wherein the forging step includes a single step in which a forged scroll part is press-formed while a back pressure smaller than the punch pressure is applied to an end of the scroll wrap in a direction opposite to the punch pressure direction.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: March 9, 2004
    Assignee: Showa Denko K.K.
    Inventors: Masahiro Sato, Fumihiko Ohmi, Yuichi Ogura
  • Patent number: 6695935
    Abstract: Aluminum-magnesium alloy product for welded mechanical construction, having the following composition, in weight percent: Mg 3.5-6.0, Mn 0.4-1.2, Zn 0.4-1.5, Zr 0.25 max., Cr 0.3 max., Ti 0.2 max., Fe 0.5 max., Si 0.5 max., Cu 0.4 max.; one or more selected from the group: Bi 0.005-0.1, Pb 0.005-0.1, Sn 0.01-0.1, Ag 0.01-0.5, Sc 0.01-0.5, Li 0.01-0.5, V 0.01-0.3, Ce 0.01-0.3, Y 0.01-0.3, and Ni 0.01-0.3; others (each) 0.05 max., (total) 0.15 max.; and balance aluminum.
    Type: Grant
    Filed: February 15, 2002
    Date of Patent: February 24, 2004
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Desikan Sampath
  • Patent number: 6692590
    Abstract: An alloy is described that is capable of forming a metallic glass at moderate cooling rates and exhibits large plastic flow at ambient temperature. Preferably, the alloy has a composition of (Zr, Hf)a TabTicCudNieAlf, where the composition ranges (in atomic percent) are 45≦a≦70, 3≦b≦7.5, 0≦c≦4, 3≦b+c≦10, 10≦d≦30, 0≦e≦20, 10≦d+e≦35, and 5≦f≦15. The alloy may be cast into a bulk solid with disordered atomic-scale structure, i.e., a metallic glass, by a variety of techniques including copper mold die casting and planar flow casting. The as-cast amorphous solid has good ductility while retaining all of the characteristic features of known metallic glasses, including a distinct glass transition, a supercooled liquid region, and an absence of long-range atomic order. The alloy may be used to form a composite structure including quasi-crystals embedded in an amorphous matrix.
    Type: Grant
    Filed: September 25, 2001
    Date of Patent: February 17, 2004
    Assignee: Johns Hopkins University
    Inventors: Li-Qian Xing, Todd C. Hufnagel, Kaliat T. Ramesh
  • Patent number: 6679958
    Abstract: An ageing process capable of producing an aluminum alloy with better mechanical properties than possible with traditional ageing procedures. The ageing process employs a dual rate heating technique that comprises a first stage in which the aluminum alloy is heated at a first heating rate to a temperature between 100 and 170° C. and a second stage in which the aluminum alloy is heated at a second heating rate to a hold temperature of 160 to 220° C. The first heating rate is at least 100° C./hour and the second heating rate is 5 to 50° C./hour. The entire ageing process is performed in a time of 3 to 24 hours.
    Type: Grant
    Filed: June 5, 2002
    Date of Patent: January 20, 2004
    Assignee: Norsk Hydro
    Inventors: Ulf Tundal, Reiso Oddvin
  • Patent number: 6676899
    Abstract: A chemical composition of alloys, in particular naturally hard semifinished-material alloys, which are intended to be used in this form as material for semifinished materials. A naturally hard aluminum alloy for semifinished materials which, in addition to magnesium, titanium, beryllium, zirconium, scandium, and cerium, is also made of manganese, copper, zinc, and an element group containing iron and silicon, the ratio of iron to silicon being in the range of 1 to 5.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: January 13, 2004
    Assignee: Eads Deutschland GmbH
    Inventors: Valentin Georgijevich Davydov, Yuri Filatov, Blanka Lenczowski, Viktor Yelagin, Valeri Zakarov
  • Patent number: 6676775
    Abstract: A recrystallization-hardenable aluminum cast alloy includes in addition to aluminum the following elements as functional elements: (1) 5 to 10 weight % silicon, (2) 0.2 to 0.35 weight % magnesium, (3) 0.3 to 3 weight % nickel and/or 0.6 to 3 weight % cobalt, and impurities due to manufacturing.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: January 13, 2004
    Assignee: DaimlerChrysler AG
    Inventors: Andreas Barth, Mohamed Douaoui
  • Patent number: 6676898
    Abstract: A bearing and a bearing alloy composition are described, the bearing alloy comprising in weight %: tin 5-10; copper 0.7-1.3; nickel 0.7-1.3; silicon 1.5-3.5; vanadium 0.1-0.3; manganese 0.1-0.3; and the balance being aluminium apart from unavoidable impurities.
    Type: Grant
    Filed: December 11, 2000
    Date of Patent: January 13, 2004
    Assignee: Dana Corporation
    Inventors: Kenneth Macleod McMeekin, Ian David Massey
  • Patent number: 6676897
    Abstract: The invention relates to a high-temperature alloy for a mechanically highly stressed component of a thermal machine based on doped TiAl and a method to improve a mechanical property of the alloy. The alloy has the following composition (in atomic %): 44.5 to <46 Al, 1-4 W, 0.1-1.5 Si, 0.0001-4 B, and the rest Ti and contaminations due to the manufacturing process. The alloy is characterized by improved heat resistance and ductility at high temperatures, and at the same time good oxidation and corrosion resistance.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: January 13, 2004
    Assignee: Alstom (Switzerland) Ltd
    Inventors: Mohamed Nazmy, Markus Staubli
  • Patent number: 6673168
    Abstract: An aluminum-based material for anti-friction bearings composed of an aluminum alloy with 10-25 wt % tin or 5-25 wt % lead, impurity-caused components characterized by 0.75-2.5 wt % iron and an alloy additive capable of forming an intermetallic compound having a spherical phase homogeneously distributed in the aluminum alloy. The alloy additive is one of: a) manganese and silicon, in which the weight percentage fractions of manganese and silicon are at least half the weight percentage fraction of the iron and for manganese, at most 3 wt %, and for silicon, at most 2 wt %; b) 0.1-0.5 wt % cobalt; and c) 0.1-0.5 wt % molybdenum.
    Type: Grant
    Filed: November 20, 2000
    Date of Patent: January 6, 2004
    Assignee: KS Gleitlager GmbH
    Inventors: Karl-Heinz Matucha, Thomas Steffens, Werner Schubert
  • Patent number: 6669791
    Abstract: A TiAl based alloy having excellent strength as well as an improvement in toughness at room temperature, in particular an improvement in impact properties at room temperature, and a production method thereof, and a blade using the same are provided. This TiAl based alloy has a microstructure in which lamellar grains having a mean grain diameter of from 1 to 50 &mgr;m are closely arranged. The alloy composition is Ti-(42-48)Al-(5-10) (Cr and/or V) or Ti-(38-43)Al-(4-10)Mn. The alloy can be obtained by subjecting the alloy to high-speed plastic working in the cooling process, after the alloy has been held in an equilibrium temperature range of the &agr; phase or the (&agr;+&bgr;) phase.
    Type: Grant
    Filed: February 22, 2001
    Date of Patent: December 30, 2003
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Toshimitsu Tetsui, Kentaro Shindo, Masao Takeyama
  • Patent number: 6663729
    Abstract: An aluminum alloy foil is formed from an alloy containing about 1.2 to 1.7% by weight Fe and about 0.35 to 0.80% by weight Si, with the balance aluminum and incidental impurities. The alloy is continuously strip cast to form a strip having a thickness less than about 25 mm, which is then cold rolled to interanneal gauge and interannealed at a temperature of at least 400° C. The interannealed strip is cold rolled and further annealed to form the final foil product, having excellent rollability combined with high strength of the final foil.
    Type: Grant
    Filed: February 13, 2001
    Date of Patent: December 16, 2003
    Assignee: Alcan International Limited
    Inventors: Iljoon Jin, Kevin Gatenby, Christopher Gabryel, Toshiya Anami, Takahiko Watai, Ichiro Okamoto
  • Patent number: 6660107
    Abstract: A corrosion resistant aluminum alloy has controlled amounts of iron, manganese, chromium, and titanium along with levels of copper, silicon, nickel, and no more than impurity levels of zinc. The alloy chemistry is tailored such that the electrolytic potential of the grain boundaries matches the alloy matrix material to reduce intergranular corrosion. The alloy is particularly suited for the manufacture of tubing for heat exchangers using extrusion and brazing techniques.
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: December 9, 2003
    Inventor: Baolute Ren
  • Patent number: 6660105
    Abstract: A case hardening steel having good-grain coarsening prevention properties during carburization. The steel comprises, by weight, 0.1 to 0.4%. C, 0.02 to 1.3% Si, 0.3 to 1.8% Mn, 0.001 to 0.15% S, 0.015 to 0.04% Al, 0.005 to 0.04% Nb, 0.006 to 0.020% N, one, two or more selected from 0.4 to 1.8% Cr, 0.02 to 1.0% Mo, 0.1 to 3.5% Ni, 0.03 to 0.5% V, and in which P is limited to not more than 0.025%, Ti is limited to not more than 0.010%, and O is limited to not more than 0.0025%, with the balance being iron and unavoidable impurities, the steel being characterized in that, following hot rolling, the steel has a Nb(CN) precipitation amount of not less than 0.005% and an AlN precipitation amount that. is limited to not more than 0.005%.
    Type: Grant
    Filed: May 19, 1999
    Date of Patent: December 9, 2003
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuro Ochi, Manabu Kubota