Patents Examined by Jason Savage
  • Patent number: 7045219
    Abstract: The present invention relates to short metal fibers. A set of short metal fibers, with an equivalent diameter ranging from 1 to 150 $(m)m, comprises entangled and curved fibers. At least 10% of the short metal fibers are entangled, whereas the length of the curved fibers is distributed according to a gamma-distribution, having an average length preferably between 10 and 2000 $(m)m.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: May 16, 2006
    Assignee: N.V. Bekaert S.A.
    Inventors: Ronny Losfeld, Lieven Anaf
  • Patent number: 7026058
    Abstract: A multilayered hydrogen absorbing body is provided which is formed by laminating at least two types of hydrogen absorbing materials. The degrees of strains cause due to absorption/desorption of hydrogen are different between the hydrogen absorbing materials adjacent to each other.
    Type: Grant
    Filed: July 22, 2003
    Date of Patent: April 11, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shin-ichi Towata, Masakazu Aoki, Tatsumi Hioki, Akio Itoh, Akihiko Koiwai, Toshihiro Mouri, Katsushi Saito
  • Patent number: 7018923
    Abstract: A modification of frictional state and surface condition of an electrical contact surface to reduce the insertion forces for establishment of an electrical plug connection and also to achieve protection from oxidation and fretting corrosion is provided. BY controlled melting of a contact surface that is applied onto a support material, a lubricant film applied onto the contact surface is diffused, by using a laser, substantially without modification into the liquefied contact surface and resolidified together with the latter, so that the lubricant film is incorporated into the contact surface.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: March 28, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Peter Rehbein
  • Patent number: 7001670
    Abstract: The invention relates to a wear protection layer for piston rings in internal combustion engines consisting essentially of chromium carbides, wolfram carbide, chromium and nickel. The wear protection layer is formed from a mixture of powders in which the first powder consists of at least the alloy components chromium carbide, chromium and nickel, in the form of an agglomerated and sintered powder, and which has not been subjected to any secondary heat treatment that would make the powder brittle, such as plasma refinement, the carbides in the powder having an average diameter of essentially not more than 3 ?m. A second powder, also in the form of an agglomerated and sintered powder, contains wolfram carbide and is applied to at least one peripheral surface of the piston rings by thermal injection, so that two distinctive coating areas are produced in the wear protection layer. A first area, predominantly rich in chromium, and a second area, mainly rich in wolfram carbide are formed.
    Type: Grant
    Filed: November 17, 2001
    Date of Patent: February 21, 2006
    Assignee: Federal-Mogul Burscheid GmbH
    Inventor: Christian Herbst-Dederichs
  • Patent number: 6998180
    Abstract: A package is configured as a composite component with a substrate, at least one semiconductor component, and an enclosure, which are joined to one another. The heat-dissipating substrate is a single-layer or multilayer substrate with a thermal conductivity, transversely with respect to a joining surface to which the semiconductor component is joined, of greater than 170 W/m. The substrate may be a layered structure and/or a structure of graduated material composition, and it has an asymmetrical thermal expansion characteristic. By suitable selection the layers or the material graduation, it is possible to reduce and limit the shear distortion of the composite component formed of the substrate, the semiconductor component, and the enclosure.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: February 14, 2006
    Assignee: Plansee Aktiengesellschaft
    Inventors: Arndt Lüdtke, Heiko Wildner
  • Patent number: 6984454
    Abstract: A tough wear-resistant hard member that includes a hard composite member and a support that has a surface area adjacent to the hard composite member wherein the hard composite member is affixed to the support over at least a portion of the adjacent surface area of the support. The hard composite member includes a plurality of discrete hard constituents distributed in the hard composite member wherein each one of the discrete hard constituents is of a size so as to have a surface area between about 0.001 square inches and about 16 square inches. The hard composite member further contains a matrix powder that includes particles wherein substantially all of the hard particles have a size smaller than the size of the hard constituents.
    Type: Grant
    Filed: June 4, 2003
    Date of Patent: January 10, 2006
    Assignee: Kennametal Inc.
    Inventor: Shivanand I. Majagi
  • Patent number: 6946096
    Abstract: A method for making aerospace face seal rotors reinforced by rhenium metal, alloy, or composite in combination with silicon carbide or other ceramic. The resulting rotor also is disclosed. Ceramic grains, preferably silicon carbide (SiC), are mixed with powdered metallic (PM) binder that may be based on a refractory metal, preferably rhenium. The mixture is applied to a rotor substrate. The combined ceramic-metal powder mixture is heated to sintering temperature under pressure to enable fusion of the ceramic in the resulting metal-based substrate. A load may then be applied under an elevated temperature. The resulting coated rotor can exhibit high hot hardness, increased durability and/or high hot wear resistance, as well as high thermal conductivity.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: September 20, 2005
    Assignee: Honeywell International, Inc.
    Inventors: William L. Giesler, Robbie J. Adams
  • Patent number: 6933004
    Abstract: Materials such as titanium are vapor-deposited to form a film on a substrate while the substrate is thermally coupled to a temperature-controlling thermal source. Varying the temperature conditions of the substrate when the film is deposited varies the intrinsic stress of the film, which varies the change in substrate shape caused by the presence of the film. A film having a desired intrinsic stress may be obtained by control of the substrate temperature when the film is deposited. A stress-controlled titanium film may be used, for example, as an adhesion layer between a silicon movable structure in an optical MEMS device and a gold layer serving as a reflecting surface.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: August 23, 2005
    Assignee: Lucent Technologies Inc.
    Inventors: Ho Bun Chan, Martin Haueis
  • Patent number: 6902815
    Abstract: There is provided a coating liquid for forming a colored transparent conductive film using ruthenium in a fine particle form, which has a satisfactory electromagnetic wave shielding effect, which is excellent in transparency, chemical resistance, and abrasion resistance, and which achieves a neutral transmitted color tone. There are provided a substrate with the colored transparent conductive film and a method for its production, and a display device having the substrate as a front panel. A coating liquid for forming a colored transparent conductive film is one characterized by containing noble metal-supporting ruthenium in a fine particle form wherein a noble metal except for ruthenium is supported in a fine particle form on ruthenium. A method for making the noble metal supported in the fine particle form is a method of adding a reducing agent into a dispersing liquid containing ruthenium particles and then adding thereinto a solvent containing a compound of a noble metal.
    Type: Grant
    Filed: December 4, 2003
    Date of Patent: June 7, 2005
    Assignee: Asahi Glass Company, Limited
    Inventors: Satoshi Kashiwabara, Satoshi Mototani
  • Patent number: 6899926
    Abstract: Disclosed is an alloy coating which can be advantageously applied to members for high temperature apparatuses so as to prolong the service life of the members. The alloy coating comprises an alloy. This alloy comprises: at least one member, as a base, selected from the group consisting of Re, Ir, Nb, Ta, Mo, and W; and at least one alloying element for imparting corrosion resistance. A method for forming the alloy coating, and a member for high temperature apparatuses, to which the alloy coating has been applied, are also disclosed.
    Type: Grant
    Filed: May 6, 2004
    Date of Patent: May 31, 2005
    Assignees: EBARA Corporation
    Inventors: Toshio Narita, Shigenari Hayashi, Hiroshi Yakuwa, Manabu Noguchi, Matsuho Miyasaka
  • Patent number: 6887585
    Abstract: The invention relates to a wear-resistant coating used for bearing surfaces and flanks of piston rings in internal combustion engines. The wear-resistant inventive coating is obtained by mechanically alloying powders which form a metallic matrix with hard material dispersoids and lubricant material dispersoids. The coating is then thermally applied to the workpieces, especially by means of high velocity oxygen fuel spraying (HVOF). The workpieces coated are bearing surfaces and parts of flanks pertaining to piston rings in internal combustion engines.
    Type: Grant
    Filed: August 17, 2001
    Date of Patent: May 3, 2005
    Assignee: Federal-Mogul Burscheid GmbH
    Inventor: Christian Herbst-Dederichs
  • Patent number: 6884516
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: April 26, 2005
    Assignees: Tocalo Co., Ltd., Tokyo Electron Co., Ltd.
    Inventors: Yoshio Harada, Junichi Takeuchi, Tatsuya Hamaguchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Patent number: 6872425
    Abstract: A method of coating a vehicle wheel to increase wear and corrosion resistance of the vehicle wheel, includes the steps of providing a vehicle wheel and applying a wear and corrosion resistant coating onto a surface of the vehicle wheel. The coating is applied to at least a tire bead retaining flange of the vehicle wheel. The coating is of particular use with vehicle wheels made of forged aluminum. The coating is selected from tungsten carbide, optionally including cobalt or chrome, a nickel-based superalloy, aluminum and silicon carbide, or stainless steel. The coating is typically applied to a thickness of about 0.004-0.01 inch. The surface of the vehicle wheel may be prepared by mechanically abrading the surface or chemically etching the surface of the vehicle wheel. The coating may be applied by cold spraying, thermal spraying, or triboelectric discharge kinetic spraying and other similar processes.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: March 29, 2005
    Assignee: Alcoa Inc.
    Inventors: Roger W. Kaufold, Neville C. Whittle, Edward P. Patrick, A. Victor Pajerski
  • Patent number: 6869690
    Abstract: The present invention relates to a zinc-diffused nickel alloy coating for corrosion and heat protection and to a method for forming such a coating. The coating method broadly comprises the steps of forming a plain nickel or nickel alloy coating layer on a substrate, applying a layer of zinc over the nickel or nickel alloy coating layer, and thermally diffusing the zinc into the nickel alloy coating layer. The coating method may further comprise immersing the coated substrate in a phosphated trivalent chromium conversion solution either before or after the diffusing step. The substrate may be a component used in a gas turbine engine, which component is formed from a steel material.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: March 22, 2005
    Assignee: United Technologies Corporation
    Inventors: Henry M. Hodgens, Thomas R. Hanlon
  • Patent number: 6869689
    Abstract: A joined structure of a metal terminal and a ceramic member has a joining layer between the terminal and the ceramic member. The joining layer has a metal adhesive layer containing at least indium metal. The invention further provides a joined structure of a metal member and a ceramic member. The metal member has a tip face and a side face. A hollow is formed in the ceramic member. A joining layer is formed between a bottom surface facing the hollow and the tip face of the member, and further formed between a side wall surface facing the hollow and the side face of the member. The joining layer has a metal adhesive layer containing at least indium metal.
    Type: Grant
    Filed: May 14, 2004
    Date of Patent: March 22, 2005
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomoyuki Fujii, Mitsuru Ohta, Tsuneaki Ohashi
  • Patent number: 6866730
    Abstract: A material and method for adhering at least two materials that includes the step of interposing at least one intermediate layer between the two materials and associated adhesion material. The materials to be adhered exhibit at least one characteristic dissimilarity and the intermediate material interposed contains at least one shape memory alloy, the shape memory alloy capable of exhibiting -superelasticity.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: March 15, 2005
    Assignees: General Motors Corporation, Michigan State University
    Inventors: Yang-Tse Cheng, Wangyang Ni, Leonid Charles Lev, Michael J. Lukitsch, David S. Grummon, Anita M. Weiner
  • Patent number: 6861156
    Abstract: A metal fiber-reinforced composite material can be produced by providing metal layers and reinforcing layers disposed alternately into a sandwich structure, the reinforcing layers containing fibers of a high-strength metallic material, which are disposed in the form of a loose structure between the metal layers, in order to create a material excess of fibers in the reinforcing layers, the sandwich structure being bonded by a thermomechanical process in such a manner, that the fibers are lengthened because of the excess of material, the sandwich structure being bonded.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: March 1, 2005
    Assignee: EADS Deutschland GmbH
    Inventor: Frank Palm
  • Patent number: 6855429
    Abstract: An improved method of pretreating and electrostatically coating an article made of a material which has little or no conductivity, and the article made therefrom.
    Type: Grant
    Filed: May 21, 2003
    Date of Patent: February 15, 2005
    Inventor: Kevin E. Stay
  • Patent number: 6855428
    Abstract: The present invention is a composite material and process to produce same. That material comprises a fibrous structure which is initially predominantly coated with elemental carbon; that fibrous structure is then subsequently predominantly coated with at least one ceramic material, e.g., boron carbide, which is non-reactive with silicon. The composite material also comprises a silicon matrix which is continuous and predominantly surrounds the fibrous structure, which has been initially predominantly coated with elemental carbon and subsequently predominantly coated with at least one ceramic material. The matrix which has a fine grain crystalline structure of predominantly 20 microns or less in size. The at least one ceramic material is discontinuous within that matrix. The fibrous material pulls out of the elemental carbon, which initially predominantly coats that fibrous structure, when the composite is subjected to fracture.
    Type: Grant
    Filed: June 2, 2003
    Date of Patent: February 15, 2005
    Assignee: B. F. Goodrich Company
    Inventors: Sai-Kwing Lau, Salvatore J. Calandra, Thomas D. Nixon, Edward R. Stover
  • Patent number: 6852425
    Abstract: The method of the invention is based on the unique electron-carrying function of a photocatalytic unit such as the photosynthesis system I (PSI) reaction center of the protein-chlorophyll complex isolated from chloroplasts. The method employs a photo-biomolecular metal deposition technique for precisely controlled nucleation and growth of metallic clusters/particles, e.g., platinum, palladium, and their alloys, etc., as well as for thin-film formation above the surface of a solid substrate. The photochemically mediated technique offers numerous advantages over traditional deposition methods including quantitative atom deposition control, high energy efficiency, and mild operating condition requirements.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: February 8, 2005
    Assignee: Ut-Battelle, LLC
    Inventor: Zhong-Cheng Hu