Patents Examined by Jiangtian Xu
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Patent number: 11236405Abstract: A steel plate for high-strength and high-toughness steel pipes has a chemical composition containing, by mass %, C: 0.03% or more and 0.08% or less, Si: more than 0.05% and 0.50% or less, Mn: 1.5% or more and 2.5% or less, P: 0.001% or more and 0.010% or less, S: 0.0030% or less, Al: 0.01% or more and 0.08% or less, Nb: 0.010% or more and 0.080% or less, Ti: 0.005% or more and 0.025% or less, and N: 0.001% or more and 0.006% or less, and further containing, by mass %, at least one selected from Cu: 0.01% or more and 1.00% or less, Ni: 0.01% or more and 1.00% or less, Cr: 0.01% or more and 1.00% or less, Mo: 0.01% or more and 1.00% or less, V: 0.01% or more and 0.10% or less, and B: 0.0005% or more and 0.0030% or less, with the balance being Fe and inevitable impurities. The steel plate has a microstructure in which an area fraction of ferrite at a ½ position of a thickness of the steel plate is 20% or more and 80% or less and deformed ferrite constitutes 50% or more and 100% or less of the ferrite.Type: GrantFiled: January 23, 2017Date of Patent: February 1, 2022Assignee: JFE STEEL CORPORATIONInventors: Hideyuki Kimura, Ryo Nagao, Nobuyuki Ishikawa, Kazukuni Hase
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Patent number: 11193193Abstract: A method of manufacturing a rolled wear-resistant aluminium alloy product including the steps of: (a) providing a rolling feedstock material of an aluminium alloy having Mg 4.20% to 5.5%, Mn 0.50% to 1.1%, Fe up to 0.40%, Si up to 0.30%, Cu up to 0.20%, Cr up to 0.25%, Zr up to 0.25%, Zn up to 0.30%, Ti up to 0.25%, unavoidable impurities and balance aluminium; (b) heating the rolling feedstock; (c) hot-rolling of the feedstock to an intermediate gauge in a range of 15 mm to 40 mm; (d) hot-rolling of the feedstock from intermediate gauge to a final gauge in a range of 3 mm to 15 mm and wherein the hot-mill exit temperature is in a range of 130-285° C.; (e) cooling of the hot-rolled feedstock to ambient temperature.Type: GrantFiled: November 13, 2017Date of Patent: December 7, 2021Assignee: Aleris Rolled Products Germany GmbHInventors: Andreas Harald Bach, Bernd Jacoby, Achim Bürger
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Patent number: 11179779Abstract: A flexible porous metal foil sheet made of a metal porous material which use a solid solution alloy, a metal element of a face-centered cubic structure or a metal element of a body-centered cubic structure as the matrix phase, wherein the thickness of the sheet is greater than 200 ?m and less than or equal to 1500 ?m, the average aperture is 0.05˜100 ?m, and the porosity is 15%˜70%. The method for making the flexible porous metal foil comprises: (1) making viscous suspension or muddy paste of raw material powder that will form the metal porous material using a dispersing agent and a binding agent; (2) injecting the suspension or paste into a mold for making membrane, and drying the suspension or paste to form a homogeneous membrane; (3) pressing the membrane to improve the stacking density of the powder particles; and (4) sintering the pressed membrane to obtain the flexible porous metal foil. The flexible porous metal foil has more uniform aperture distribution, and better flatness of the foil.Type: GrantFiled: March 30, 2016Date of Patent: November 23, 2021Assignee: Intermet Technologies Chengdu Co., Ltd.Inventors: Lin Gao, Tao Wang, Tao Wang, Bo Li
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Patent number: 11135655Abstract: Object: To provide a cBN sintered compact having high wear resistance, and a cutting tool having high wear resistance that uses the cBN sintered compact. Solution: A cBN sintered compact (1) including 50 vol. % or greater of cBN particles (2); and a binder phase (4) including Co; wherein in the binder phase (4), intra-phase particles (8) including CoaWb (where 0?a?0.95 and 0.05?b?1) are present. Additionally, a cutting insert (20) or similar cutting tool either includes a cBN tip (25) made from the cBN sintered compact (1) or is entirely made from the cBN sintered compact (1). The cBN sintered compact (1) and the cutting insert (20) or similar cutting tool have increased wear resistance.Type: GrantFiled: November 20, 2015Date of Patent: October 5, 2021Assignee: KYOCERA CORPORATIONInventor: Masahito Matsuzawa
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Patent number: 11136640Abstract: In a heat treatment method for obtaining a bearing ring for an annular roller bearing whose thickness changes in an axial direction, the heat treatment method includes (A) applying a quenching process to a work which is annular, made of high carbon chromium bearing steel, and having a thickness changing in an axial direction, (B) applying a tempering process to the work which is quenched to entirely soak the work in cooling liquid and inductively heat the work in a state that the work is soaked in the cooling liquid, and (C) applying a finishing process to the work which is tempered.Type: GrantFiled: July 14, 2017Date of Patent: October 5, 2021Assignee: JTEKT CORPORATIONInventors: Kensuke Suzuki, Wataru Yoshida
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Patent number: 11130171Abstract: A method for reducing target surface features in continuously cast articles is described. The method can remove a target surface feature, such as a compositional variation or casting defect, from the continuously cast article by removing, before cold rolling, material from the continuously cast article surface.Type: GrantFiled: April 24, 2018Date of Patent: September 28, 2021Assignee: Golden Aluminum CompanyInventor: Mark Selepack
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Patent number: 11091825Abstract: Provided is a prehardened steel material containing: 0.05?C?0.25 mass %, 0.01?Si?1.00 mass %, 0.40?Mn?1.80 mass %, 0.0002?S?0.3000 mass %, 0.30?Cu?1.80 mass %, 2.00?Ni?3.90 mass %, 0.05?Cr?3.20 mass %, 0.05?Mo?0.80 mass %, and 0.30?Al?1.50 mass %, with a balance being Fe and unavoidable impurities, in which the prehardened steel material has: a cross-sectional size of 350 mm or more in width and 350 mm or more in height, a hardness of 34 to 43 HRC, an average value of prior austenite grain size being 85 ?m or less, and an average value of impact value being 18 J/cm2 or higher.Type: GrantFiled: April 10, 2018Date of Patent: August 17, 2021Assignee: DAIDO STEEL CO., LTD.Inventor: Masamichi Kawano
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Patent number: 11078553Abstract: Disclosed are implementations for heat treatment of a metal component, and a use of a furnace for heating a metal component. The implementations can be used in the partial hardening of optionally pre-coated components made of a high-strength manganese-boron steel. An example method for heat treatment of a metal component comprises at least the following steps: a) heating the component in a first furnace; b) moving the component into a temperature control station; c) cooling at least one first sub-region of the component in the temperature control station, wherein a temperature difference is set between the at least one first sub-region and at least one second sub-region of the component; d) moving the component from the temperature control station into a second furnace; and e) heating at least the at least one first sub-region of the component in the second furnace by at least 200 K.Type: GrantFiled: January 25, 2017Date of Patent: August 3, 2021Assignee: Schwartz GmbHInventors: Andreas Reinartz, Jörg Winkel, Frank Wilden
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Patent number: 11072053Abstract: The present disclosure provides methods of making a vitreous bond abrasive article and a metal bond abrasive article. The methods include sequential steps. Step a) includes a subprocess including sequentially: i) depositing a layer of loose powder particles in a confined region; and ii) selectively applying heat via conduction or irradiation, to heat treat an area of the layer of loose powder particles. The loose powder particles include abrasive particles and organic compound particles, as well as vitreous bond precursor particles or metal particles. The layer of loose powder particles has substantially uniform thickness. Step b) includes independently carrying out step a) a number of times to generate an abrasive article preform comprising the bonded powder particles and remaining loose powder particles. Step c) includes separating remaining loose powder particles from the abrasive article preform.Type: GrantFiled: January 18, 2017Date of Patent: July 27, 2021Assignee: 3M Innovative Properties CompanyInventors: Carsten Franke, Maiken Givot, Malte Korten, Robert L. W. Smithson, Brian D. Goers, Negus B. Adefris, Thomas J. Anderson, Brian A. Shukla, Michael C. Harper, Elizaveta Y. Plotnikov
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Patent number: 11062844Abstract: A method for producing a sintered R-T-B based magnet includes applying an adhesive agent to an application area of the magnet, adhering a particle size-adjusted powder of a heavy rare-earth element RH which is at least one of Dy and Tb to the application area, and heating at a temperature which is equal to or lower than a sintering temperature of the magnet to allow the element RH in the particle size-adjusted powder to diffuse from the surface into the interior of the magnet. The particle size of the particle size-adjusted powder is set so that, when powder particles are placed on the entire surface of the magnet to form a single particle layer, the amount of element RH in the particle size-adjusted powder is in a range from 0.6 to 1.5% with respect to the magnet by mass ratio.Type: GrantFiled: July 28, 2017Date of Patent: July 13, 2021Assignee: HITACHI METALS, LTD.Inventors: Futoshi Kuniyoshi, Shuji Mino
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Patent number: 11047027Abstract: Provided are a 1500 MPa-grade steel with a high product of strength and elongation for vehicles and a manufacturing method thereof. The mass percentages of the chemical elements thereof are: 0.1-0.3% of C, 0.1-2.0% of Si, 7.5-12% of Mn, 0.01-2.0% of Al, and the balance of iron and other inevitable impurities. The microstructure of the steel with a high product of strength and elongation for vehicles is austenite+martensite+ferrite or austenite+martensite. The steel for vehicles can reach a grade of 1500 MPa, and has a product of strength and elongation of no less than 30 GPa %.Type: GrantFiled: July 25, 2017Date of Patent: June 29, 2021Assignee: Baoshan Iron & Steel Co., Ltd.Inventors: Yulong Zhang, Qihang Han, Li Wang
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Patent number: 11035029Abstract: A metal matrix composite material includes 60-90 wt. % of aluminum alloy powders and 10-40 wt. % Fe-based amorphous alloy powders. The aluminum alloy powders are used as the matrix of the metal matrix composite material, and the Fe-based amorphous alloy powders include FeaCrbMocSidBeYf, wherein 48 at. %?a?50 at. %, 21 at. %?b?23 at. %, 18 at. %?c?20 at. %, 3 at. %?D?5 at. %, 2 at. %?c?4 at. %, and 2 at. %?f?4 at. %.Type: GrantFiled: August 27, 2019Date of Patent: June 15, 2021Assignee: Industrial Technology Research InstituteInventors: Li-Shing Chou, Chih-Chao Yang, Chi-San Chen, Chih-Jung Weng, Heng-Yi Tsai
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Patent number: 11035018Abstract: An abrasion-resistant steel plate comprises: a specific chemical composition; and a microstructure in which a volume fraction of martensite at a depth of 1 mm from a surface of the abrasion-resistant steel plate is 90% or more, and a prior austenite grain size at the mid-thickness of the abrasion-resistant steel plate is 80 ?m or less, wherein hardness at a depth of 1 mm from the surface of the abrasion-resistant steel plate is 360 to 490 HBW 10/3000 in Brinell hardness, and a concentration [Mn] of Mn in mass % and a concentration [P] of P in mass % in a plate thickness central segregation area satisfy 0.04[Mn]+[P]<0.55.Type: GrantFiled: April 19, 2016Date of Patent: June 15, 2021Assignee: JFE STEEL CORPORATIONInventors: Yusuke Terazawa, Naoki Takayama, Kenji Hayashi, Kazukuni Hase
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Patent number: 11028469Abstract: A hot press-formed part according to an aspect of the present invention contains a predetermined chemical composition; in which a microstructure in a thickness ¼ portion includes, by unit vol %, tempered martensite: 20% to 90%, bainite: 5% to 75%, and residual austenite: 5% to 25%, and ferrite is limited to 10% or less; and a pole density of an orientation {211}<011> in the thickness ¼ portion is 3.0 or higher.Type: GrantFiled: August 16, 2016Date of Patent: June 8, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Mutsumi Sakakibara, Natsuko Sugiura, Kunio Hayashi, Kaoru Kawasaki
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Patent number: 11028461Abstract: Recovery of scandium from mined red mud includes adding an acid to a quantity of red mud for converting oxides in the red mud, and roasting the quantity of red mud for decomposing compounds having low thermal stability, typically iron and titanium. Water is added to the roasted red mud for leaching the converted oxides into a leach liquor mixture including scandium and other dissolved rare earths, and the leach liquor mixture is agitated by sonication or ball milling to increase an exposed surface area of red mud particles in the leach liquor. PH of the leach liquor is adjusted to precipitate the rare earths while leaving the scandium in solution in the leach liquor, followed by precipitating the separated scandium oxalate remaining in the leach liquor by reducing the pH and adding oxalic acid. Precipitated scandium oxalate may then be filtered from the leach liquor.Type: GrantFiled: July 9, 2018Date of Patent: June 8, 2021Assignee: Worcester Polytechnic InstituteInventors: Marion H. Emmert, Remya P. Narayanan
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Patent number: 11020819Abstract: A hot stamping method for simultaneously forming workpieces includes steps of: performing laser welding to which an aluminum filler wire is applied to a welding site between the two or more sheets of blanks, and hot-stamping the two or more sheets of blanks, which are welded in the step of performing the laser welding.Type: GrantFiled: November 20, 2018Date of Patent: June 1, 2021Assignees: Hyundai Motor Company, Kia Motors CorporationInventor: So-Youn Kim
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Patent number: 11000889Abstract: A method for preparing an alternating arrangement silver-copper lateral composite ingot, including: using a concave roller set; manufacturing a copper frame having a fixed width according to a negative tolerance of a width of the grooves of the concave roller, and corresponding copper bars and silver bars, and performing a surface treatment on the copper frame, the copper bars, and the silver bars; and then arranging different number of copper bars and silver bars at internals as needed and tightly placing into the copper frame to form a composite blank, i.e., a composite ingot. A method for preparing an alternating arrangement silver-copper lateral composite strip is further provided, and the silver-copper lateral composite ingot prepared by the method for preparing the alternating arrangement silver-copper lateral composite ingot is used to prepare the silver-copper lateral composite strip.Type: GrantFiled: November 14, 2018Date of Patent: May 11, 2021Assignee: WENZHOU HONGFENG ELECTRICAL ALLOY CO., LTDInventors: Xiao Chen, Yuxing Zhang, Zhoulei Zhang, Xinhe Wu, Chuan Qin, Gengxin Qi
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Patent number: 10968498Abstract: A method for manufacturing a high-strength cold-rolled steel sheet according to an embodiment includes the steps of: reheating a steel slab, which includes 0.10 wt % to 0.13 wt % carbon (C), 0.9 wt % to 1.1 wt % silicon (Si), 2.2 wt % to 2.3 wt % manganese (Mn), 0.35 wt % to 0.45 wt % chromium (Cr), 0.04 wt % to 0.07 wt % molybdenum (Mo), 0.02 wt % to 0.05 wt % antimony (Sb), and the remainder being iron (Fe) and inevitable impurities, at a temperature of 1150° C. to 1250° C.; hot-rolling the reheated slab in such a manner as to reach a finishing mill delivery temperature of 800° C. to 900° C.; cooling the hot-rolled slab to a temperature of 600° C. to 700° C. and coiling the cooled slab, thereby obtaining a hot-rolled steel sheet; pickling the hot-rolled steel sheet, followed by cold rolling; annealing the cold-rolled steel sheet in a two-phase region of ? and ? phases; and cooling the annealed steel sheet to the martensite temperature range, followed by overaging.Type: GrantFiled: April 21, 2017Date of Patent: April 6, 2021Assignee: Hyundai Steel CompanyInventors: Hyo Dong Shin, Hyun Yeong Jung, Sung Yul Huh
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Patent number: 10941476Abstract: High strength steel sheets that have excellent ductility and low-temperature toughness and methods for producing such high strength steel sheets. A high strength steel sheet includes a composition containing, on a mass % basis, C: 0.05% to 0.30%, Si: 0.5% to 2.5%, Mn: 0.5% to 3.5%, P: 0.003% to 0.100%, S: 0.02% or less, Al: 0.010% to 1.5%, and N: 0.01% or less, the balance being Fe and unavoidable impurities, and a steel microstructure including a ferrite phase with an area fraction of 10% to 70%, a hard second phase with an area fraction of 30% to 90%, and a carbide that is at an interface between a ferrite phase and a hard second phase and that has an average equivalent-circle diameter of 200 nm or less.Type: GrantFiled: January 20, 2017Date of Patent: March 9, 2021Assignee: JFE STEEL CORPORATIONInventors: Takashi Ueno, Hiroshi Hasegawa, Yoshimasa Funakawa, Yoshimasa Himei, Yoshikazu Suzuki
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Patent number: 10941473Abstract: Aluminum alloys are provided. The alloys can include one or more of zinc, magnesium, copper, zirconium, yttrium, erbium, ytterbium, scandium, silver, and the balance of aluminum and incidental elements and impurities. The alloys can be used for additive manufacturing of various articles, such as aircraft components.Type: GrantFiled: September 2, 2016Date of Patent: March 9, 2021Assignee: QUESTEK INNOVATIONS LLCInventors: David R. Snyder, James Saal, Jason T. Sebastian, Gregory B. Olson, Jiadong Gong