Abstract: For the purpose of manufacturing a package, an entirety is provided by means of injection molding, the entirety including a plastic tray (10) having an open side and a ring-shaped plastic cover rim (20) which is located at the open side of the tray (10), at a circumferential rim of the tray (10), and which surrounds that circumferential rim. The cover rim (20) is connected to the tray (10) by means of a relatively thin plastic film, wherein the cover rim (20) and the tray (10) are detached from each other by forcing a limited mutual movement of the cover rim (20) and the tray (10). Furthermore, a piece of cover foil (40) is provided and connected to at least the cover rim (20). Preferably, the cover rim (20) and the tray (10) are adapted to be capable of getting into engagement with each other by means of a snap connection after they do no longer form an integral entirety with each other.

Abstract: Methods and systems for co-extruding multiple polymeric material flow streams into a mold cavity to produce a molded plastic article having an injection-formed aperture in gate region of the article are disclosed herein. A method includes providing a valve pin having a distal portion with a first diameter and a mid-portion with a second diameter smaller than the first diameter and providing a mold defining a cavity corresponding to a shape of a resulting molded plastic article. The mold has a recess aligned with a gate region of the mold, extending into the mold and configured to receive the distal portion of the valve pin when the distal portion of the valve pin extends beyond the gate region.

Abstract: The surfaces of a decorated sheet are tilted with respect to a parting face before a movement of a clamping member. When the clamping member moves to press the decorated sheet under tension to the parting face, a part of the clamping member first comes into contact with the decorated sheet at a position determined by inclination of the surfaces of the decorated sheet and then another portion of the clamping member comes into contact with the decorated sheet.

Abstract: Molded articles of pure keratin protein, keratin copolymers or crosslinked keratin proteins are produced from a wetted protein powder by application of compression and optionally heat. Stabile materials can be molded or machined.

Abstract: An injection tool for the production of components by an injection-molding method, the injection tool including several cavities for shaping one respective product, an injection nozzle for injecting plastic materials for each cavity, and an actuating device. The injection nozzle has an injection channel which can be closed by a nozzle needle in order to control the injection process. The actuating device is arranged to move the nozzle needle in an axial direction between a first end position and a second end position, with an adjustable stop being provided which defines the first end position.

Abstract: An injection-molding method for selectively manufacturing molded parts with and without a breakthrough is disclosed. A molded part with a breakthrough is manufactured by positioning a mold core in a mold cavity, whereas a molded part without breakthrough is manufactured by removing the mold core at least partly from the mold cavity. The mold cavity delimited by a nozzle-side mold platen and an ejector-side mold platen. The mold core is movable relative to at least one of the mold platens, in particularly the nozzle-side mold platen, in an advance direction, where the mold core is closer to the nozzle-side mold platen and an opposite withdrawal direction. At least one protective measure is provided for protecting the inner surface facing the mold cavity of the respective mold platen, in particularly the nozzle-side mold platen, from adverse mechanical effects during movement of the mold core in the advance direction.

Abstract: A method for producing a resin molding die (13) for molding a first substrate (2) having a flow path (2b) and a through-hole (2a), wherein a base die (10) having a concave part (10b) corresponding to the flow path (2b) and a through-hole (10a) corresponding to through-hole (2a) and deeper than the concave part (10b) is prepared, the base die (10) is subjected to electroforming with a first material and is then subjected to electroforming with a second material which is different from the first material, and a protruding part for forming through-hole (10a) by removing the first material that was electrodeposited on through-hole (10a) is formed. The first material has a smaller electroforming stress than the second material, the first material exerts a higher adhesiveness with regard to the base die than the second material, and the second material is harder than the first material.

Abstract: A tool (1000) includes a mold defining a cavity (1002). The cavity can be for receiving a glass layer (402). A floating core insert (1001) can be placed in the cavity to apply a preloading force against a first major face of the glass layer, preclude an overmolding operation on the first major face, and allow overmolding only on minor faces of the glass layer when polymeric material (1100) is injected into runners (1018,1019,1020) of the tool.

Abstract: The injection molding device of the present invention is provided with a supply pipe which supplies a heat medium to a mold, a discharge pipe which discharges the heat medium from the mold, a mold temperature adjustor to which the supply pipe and the discharge pipe are connected to adjust the temperature of the mold, and a discharge rate adjusting unit which is provided with a variable flow control valve installed on the discharge pipe to adjust a flow rate of the heat medium, a discharge pipe variable flow control valve bypass pipe for bypassing the variable flow control valve and a discharge pipe bypass on-off valve installed on the bypass pipe to change a flow rate of the heat medium and which is installed at a position upstream from the mold temperature adjustor on the discharge pipe.

Abstract: A portable mold-temperature control unit includes a local heating system, a first fluid duct, a second fluid duct, and a fluid exchange system. The local heating system includes a local heater for heating fluid that is used to rapidly heat a mold. The first fluid duct carries hot fluid heated by the local heating system. The second fluid duct carries cool fluid that is used to rapidly cool a mold. The fluid exchange system includes an outlet that permits fluid to flow from the first and second fluid ducts to the mold during heating and cooling, respectively. The fluid exchange system also includes an inlet that receives the fluid as it returns from the mold. In one embodiment, the heating system reheats the fluid returning from the mold and reuses it to heat the mold again. In a more particular embodiment, the heating system includes a steam generator that generates steam used to heat the mold.

Abstract: There is provided a method for manufacturing a three-dimensional shaped object, the method comprising the repeated steps of: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification thereof; and (ii) forming another solidified layer by newly forming a powder layer on the resulting solidified layer, followed by the irradiation of a predetermined portion of the powder layer with the light beam, wherein a part of a surface portion of the three-dimensional shaped object is formed as a low-density solidified portion whose solidified density ranges from 50% to 90% so that an application of pressure can be performed by a gas flowing through the low-density solidified portion.

Abstract: The electronic device, which allows inhibiting the breaking-away of the element from the frame member, even if the temperature change of the electronic device is repeated, and the process for manufacturing the electronic device, are achieved. An electronic device includes a photo-sensitive element formed in a wafer, a frame member installed on the wafer to surround a functional unit, and an encapsulating resin layer filling a circumference of the frame member.

Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters an injection pressure to ensure that molten plastic material fills a mold cavity within a correct amount of time to prevent part flaws such as short shots or flashing.

Abstract: A method is provided for forming a fire resistant cellulose material. Such a method comprises processing cellulose fibers into a fiber mixture, and then forming a wetted mixture from the fiber mixture and a fire-retarding solution, wherein the wetted mixture has a solids content of the fire-retarding solution substantially uniformly and thoroughly dispersed therethrough. In some aspects, a cohesive mixture may be formed from the wetted mixture and a binding agent, and the cohesive mixture then formed into a formed cellulose product. An associated apparatus is also provided.

Abstract: A method for producing a brake assembly (22) including friction material (24) molded to a backplate (26) using an improved receptacle plate (20) is provided. The backplate (26) includes openings (30) each having an opening diameter (Do). The receptacle plate (20) includes pins (28) extending transversely from a receiving surface (34). The method includes aligning the openings (30) of the backplate (26) with the pins (28) of the receptacle plate (20). Each pin (28) has a pin diameter (Dp) less than the opening diameter (Do) of the aligned opening (30). The friction material (24) is molded to the backplate (26) by heating the friction material (24) and the receptacle plate (20), and forcing the friction material (24) through the openings (30) of the backplate (26). The pins (28) extend into a center portion (32) of the friction material (24) and improve the degree of curing of the friction material (24).

Abstract: An injection molding machine includes a base and an injection unit mounted to the base, and a first platen for holding a first mold section and a second platen for holding a second mold section. The first and second platens are supported by the base, and are movable along a machine axis between mold-open and mold-closed positions. At least a first tie bar engagement apparatus is associated with a first tie bar and includes a first bore in the first platen for receiving the respective tie bar therethrough at least when the platens are in the mold-closed position; and a first roller mounted to the first platen proximate the first bore. The first roller is rotatable about a first roller axis that is oriented horizontally and perpendicular to the machine axis.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed therefrom, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to mold an upper portion that attaches to the lining during the molding process. In the finished footwear product, the molded upper portion has a molded foot portion that extends around the wear's foot and an upwardly-extending molded portion that covers a part of the lining while leaving another part of the lining uncovered.

Abstract: The urisheath provided here includes an element of thin material (a strip) that allows at least two lengths of it to run in a parallel fashion down either side of the sheath. The is obtained by injection molding the strip in liquid silicone in the silicone injection molding process for the urisheath, either by one, two or more component injection molding. The injection molding takes place in an injection molding form for a urisheath with a cavity for the body portion and a cavity for the strip portion wherein the cavity for the body portion is connected to the cavity for the strip portion creating an attachment zone between the strip and the sheath.

Abstract: A method and apparatus of controlling commencement of an injection of a melt stream of moldable material from an auxiliary injection unit. A sensor is placed in an injection molding system to sense a condition related to an injection of a first melt stream of a first moldable material provided by a primary injection unit. Commencement of a second melt stream of a second moldable material from the auxiliary injection unit is initiated upon the sensed condition related to the injection of the first melt stream being detected at a preselected value. The sensed condition may be a pressure, velocity or temperature of the first melt stream as provided by a direct sensor, a force or strain on a hot runner component as provided by an indirect sensor or the occurrence of a function of the injection molding system as provided by a functional sensor.

Abstract: The resin injection molding method of the present invention is a method for molding resins inside a cavity formed within a mold. The method comprises injecting resins into the cavity through a plurality of paths installed so as to be openable and closable and optionally maintaining the resin inside the cavity at a pressure; closing each of the plurality of paths such that the resins injected from each path converge, there being a time difference between when a first path and a second path of the plurality of paths are closed; and solidifying at least the resin which is injected from the path closed earliest with a crystallinity greater than or equal to a predetermined crystallinity degree.