Patents Examined by Jill L. Heitbrink
  • Patent number: 9987781
    Abstract: The invention relates to equipment (1) for manufacturing a part (2) by injection moulding, including: a first cavity (10), a second cavity (20), and a supporting element (30), shaped such as to hold the part (2) in position in the equipment, and defining, together with the cavities (10, 20), an inner space of the equipment, the holding element (30) as well as the first cavity (10) and/or the second cavity (20) being movable relative to one another.
    Type: Grant
    Filed: July 9, 2014
    Date of Patent: June 5, 2018
    Assignees: SAFRAN, SNECMA
    Inventors: Florian Tellier, Olivier Foussard
  • Patent number: 9975288
    Abstract: In a control device of an injection molding machine, an operation mode of a resin purge operation is adjusted so that a plasticization amount index related to a plasticization amount of resin per unit time in the resin purge operation is approximately accorded with a target plasticization amount index which is set. Accordingly, thermal degradation of resin can be prevented, active time from start of a molding operation to completion of a non-defective molded article can be shortened, and production efficiency can be enhanced. Further, the plasticization amount index is not necessarily set by an operator, so that a load on the operator can be reduced as well.
    Type: Grant
    Filed: March 31, 2016
    Date of Patent: May 22, 2018
    Assignee: FANUC CORPORATION
    Inventor: Junpei Maruyama
  • Patent number: 9962874
    Abstract: An injector for a plastic material injection molding apparatus whose cylindrical pin-shaped valve that is axially displaceable between an advanced fully closed position and a retracted position of maximum opening, is provided in proximity to a distal end thereof with a reduced diameter cylindrical portion which delimits with the outlet end of the tip of the nozzle terminal an annular passage having a constant cross-section. When the pin valve is between fully closed and maximum opening positions, the reduced diameter cylindrical portion can be selectively positioned in intermediate positions so as to vary the axial extension of the annular passage to adjust the pressure drop of the injected plastic material.
    Type: Grant
    Filed: December 7, 2015
    Date of Patent: May 8, 2018
    Assignee: INGLASS S.p.A.
    Inventor: Maurizio Bazzo
  • Patent number: 9962876
    Abstract: A molded article 1 is configured such that an insert 2 is made of a steel plate and includes a cylindrical part 2A and an annular part 2B, a plastic 4 is annular in shape so as to be joined to the annular part 2B, inner diameter D1 of the plastic 4 is larger than inner diameter D2 of the annular part 2B so that no burrs at a gate mark E protrude to the inner diameter side of the molded article 1, the injection molding is conducted with a disc gate arranged on an inner peripheral surface F of the plastic 4 at a position separated from a surface of the annular part 2B, and the gate mark E resides on the inner peripheral surface F of the plastic 4 at a position separated from the surface of the annular part 2B.
    Type: Grant
    Filed: January 23, 2017
    Date of Patent: May 8, 2018
    Assignee: NAKANISHI METAL WORKS CO., LTD.
    Inventors: Yoshihiro Ito, Nobumasa Oka
  • Patent number: 9962877
    Abstract: A molded article 1 is configured such that an insert 2 is made of a steel plate and includes a cylindrical part 2A and an annular part 2B, a plastic 4 is annular in shape so as to be joined to the annular part 2B, inner diameter D1 of the plastic 4 is larger than inner diameter D2 of the annular part 2B so that no burrs at a gate mark E protrude to the inner diameter side of the molded article 1, the injection molding is conducted with a disc gate arranged on an inner peripheral surface F of the plastic 4 at a position separated from a surface of the annular part 2B, and the gate mark E resides on the inner peripheral surface F of the plastic 4 at a position separated from the surface of the annular part 2B.
    Type: Grant
    Filed: January 23, 2017
    Date of Patent: May 8, 2018
    Assignee: NAKANISHI METAL WORKS CO., LTD.
    Inventors: Yoshihiro Ito, Nobumasa Oka
  • Patent number: 9950458
    Abstract: This invention relates generally to an apparatus for casting a portion of a tire or other article of manufacture, and, more specifically, to an apparatus that has a gate design, that has a plunging nozzle with a waste reservoir for separating off-ratio material before it enters the cavity that forms a portion of the tire or other article of manufacture. The design may further include a passage that connects the runner to the waste reservoir as-well as an air vent that allows trapped gas or air to exit the waste reservoir as it fills with waste material, a valve that is operative!'/associated with the passage for closing and opening the passage at appropriate times, and a nozzle constructed from two independently translating components for initially introducing material into the waste reservoir and subsequently into the runner.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: April 24, 2018
    Assignee: Compagnie Generale des Etablissements Michelin
    Inventor: Brian D Wilson
  • Patent number: 9949492
    Abstract: An apparatus for making patties with a ground food product includes a housing including an inlet for receiving the ground food product. A mold plate is positioned at least partially within the housing and includes first and second mold cavities. The mold plate is rotatable about an axis to first and second mold positions. In the first mold position, the first mold cavity is positioned within the housing for receiving the ground food product and the second mold cavity is positioned outside the housing for removing a patty formed therein. In the second mold position, the second mold cavity is positioned within the housing for receiving the ground food product and the first mold cavity is positioned outside the housing for removing a patty formed therein.
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: April 24, 2018
    Assignee: Blue Sky Innovation Group
    Inventor: Jeffrey W. Palese
  • Patent number: 9950457
    Abstract: This invention relates generally to an apparatus for casting a portion of a tire or other article of manufacture, and, more specifically, to an apparatus that has a gate design that has a circular runner and concentric channel or waste reservoir for separating off-ratio material before it enters the cavity that forms a portion of the fire or oilier article of manufacture. The design may further include a passage that connects the runner to the waste reservoir as well as an air vent that allows trapped gas or air to exit the waste reservoir as it fills with waste material, a valve that Is operative!)? associated with the passage for closing and opening the passage at appropriate times, and a nozzle for initially introducing material into the waste reservoir and subsequently into runner.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: April 24, 2018
    Assignee: Compagnie Generale des Etablissements Michelin
    Inventor: Brian D Wilson
  • Patent number: 9945163
    Abstract: A vehicle door handle apparatus is disclosed that generally includes a structural core and an outer layer. The structural core has an outer surface, a base portion, and a handle portion that extends from the base portion. The outer layer extends about and covers the outer surface of at least the handle portion of the structural core. The structural core is made of a first material that contains an engineering thermoplastic and glass fibers for reinforcement. The outer layer is made of a second material that contains the engineering thermoplastic and a milled material to give the outer layer a metallic surface finish. Non-limiting examples of the engineering thermoplastic are polyoxymethylene and polybutylene terephthalate. A method is also disclosed for producing an injection molded component having a metallic surface finish such as the disclosed vehicle door handle apparatus.
    Type: Grant
    Filed: May 28, 2015
    Date of Patent: April 17, 2018
    Assignee: FCA US LLC
    Inventors: Steven J Schurig, Stephen J Eynon, Danillo F Tesolin
  • Patent number: 9937649
    Abstract: One-piece article obtained by injection molding, with at least one injection point, said article comprising a main body (20), having a body volume defined by the space within a surface forming an outer envelope, and at least one hook (21), preferably a field of hooks, obtained from the same molding of the main body of the molded article, the hook or each hook having a stem of longitudinal axis and a catching part projecting laterally from the stem, characterized in that the volume of the hooks is substantially smaller than the volume of the body, i.e. at least 100 times smaller, preferably at least 1000 times smaller, for example between 100 000 and 100 000 000 times smaller, than the volume of the body, and in that the width, or smallest transverse dimension, of the stems, measured transversely to the longitudinal axis, is smaller than the thickness of the main body, measured along the longitudinal axis of the stems.
    Type: Grant
    Filed: October 22, 2015
    Date of Patent: April 10, 2018
    Assignee: APLIX
    Inventor: Anthony Mahe
  • Patent number: 9931773
    Abstract: The present disclosure provides an injection molding apparatus and a method of fabricating a component. The apparatus may include a barrel comprising a first section having an end associated with a mold through a nozzle or a gate insert, a second section coupled to a hopper configured to fill a material into the barrel, and a temperature transition section between the first section and second section. The apparatus may include an extrusion screw placed inside the barrel and rotatable relative to the barrel. The apparatus may include one or more heaters associated with the first section of the barrel to heat the material inside the barrel. Rotation of the extrusion screw relative to the barrel may continuously extrude the material into the mold.
    Type: Grant
    Filed: December 4, 2015
    Date of Patent: April 3, 2018
    Assignee: Extrude To Fill, LLC
    Inventor: Richard Ernest Fitzpatrick
  • Patent number: 9924772
    Abstract: A method for producing a clamping member of a hair clip includes filling a plastic material into a cavity defined by a fixed mold and a movable mold, forming a clamping member. The plastic material in rectilinear passages and grooves in the movable mold form teeth on a clamping portion of the clamping member. Then, the movable mold disengages from the fixed mold with the clamping member remaining on the movable mold. Next, the clamping member is moved away from the movable mold by a distance. The plastic material in each groove becomes an elongated section. Before the plastic material completely cures, the clamping member completely disengages from the movable mold. The elongated section of each tooth bends downwards due to gravitational force and completely cures to form a hooked section. The remaining portion of each tooth forms a rectilinear section interconnected between the hooked section and the clamping portion.
    Type: Grant
    Filed: December 28, 2015
    Date of Patent: March 27, 2018
    Inventor: Shih Ling Hsu
  • Patent number: 9919462
    Abstract: A molding apparatus for the production of articles molded through sequential injection includes a mold having a cavity, a plurality of electrically actuated injectors arranged at central, intermediate and end positions, respectively, with respect to the mold cavity, and an electronic system for controlling the injectors for the actuation thereof according to a sequential cycle which provides for opening the central injector first, followed by the intermediate injectors and then the end injectors. The electronic control system is configured so that the opening sequential cycle occurs in such a way to obtain more linear and homogeneous pressure in the mold filling step, and lower packing pressure.
    Type: Grant
    Filed: December 7, 2015
    Date of Patent: March 20, 2018
    Assignee: INGLASS S.p.A.
    Inventor: Maurizio Bazzo
  • Patent number: 9902108
    Abstract: A method of producing an injection molding tool for molding an article includes producing a replica of the article using at least one of an additive manufacturing process, a solid freeform fabrication process, or a computer numerically controlled (CNC) process. A support block is configured to receive at least a portion of the replica of the article and support the replica with at least one of an outer peripheral surface of the replica or an inner peripheral surface of the replica positioned at a spaced distance from a peripheral surface of the support block. The replica is supported inside the support block at the spaced distance, a ceramic resin material is introduced into the spaced distance and cured to form a ceramic shell insert, the insert is removed from the cavity and sintered, and the insert is positioned within the support block to form a part of a mold tool adapted for installation in a standard plastic injection molding machine.
    Type: Grant
    Filed: August 31, 2017
    Date of Patent: February 27, 2018
    Assignee: CAPITAL ONE SERVICES, LLC
    Inventor: David K. Wurmfeld
  • Patent number: 9884442
    Abstract: An injection molding device including a middle flow channel which forms an intermediate layer of a preform which is subject to biaxial stretch blow molding. The middle flow channel s segmented into a predetermined number of flow sub-channels by vertical blocking rib piece(s). Side wall's upstream portions of the vertical blocking rib piece are formed as angled surfaces whose distance from each other decreases from the downstream side to the upstream side, and/or, an end portion of the vertical blocking rib piece that is located on the downstream side is tucked in at least one of the inner flow channel and the outer flow channel.
    Type: Grant
    Filed: May 15, 2014
    Date of Patent: February 6, 2018
    Assignee: YOSHINO KOGYOSHO CO., LTD.
    Inventors: Tamotsu Toyoda, Hiroshi Hosokoshiyama, Mamoru Sato, Yasuhiro Ishizawa
  • Patent number: 9873216
    Abstract: An injection molding apparatus comprising an injection molding machine, a manifold, a closure valve pin, a first actuator having a linear or axial driver, a second actuator comprising a rotor interconnected to either the closure valve pin or to a second valve pin such that either the closure valve pin or the second valve pin is rotatably driven in unison with the rotor around the rotation axis, the closure pin or second pin being disposed and rotatable within the flow of injection fluid flowing through a flow channel leading to a mold cavity.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: January 23, 2018
    Assignee: Synventive Molding Solutions, Inc.
    Inventor: Vito Galati
  • Patent number: 9868234
    Abstract: A method for manufacturing a carbon fiber component includes: placing a film with a texture on a first side surface into a mold, where a second side surface of the film abuts against an inner wall of the mold; injecting melted carbon fiber composite plastic into the first side surface through an injection port of the mold to obtain a component in a first shape; and obtaining a component in a second shape from the component in the first shape by using a material removal technique. Compared with the prior art, with the manufacturing method provided in the present invention, on the basis of ensuring a use strength requirement of a component, processing efficiency may be effectively increased. On this basis, the present invention further provides a carbon fiber component manufactured by using this manufacturing method.
    Type: Grant
    Filed: May 28, 2014
    Date of Patent: January 16, 2018
    Assignee: HUAWEI DEVICE (DONGGUAN) CO., LTD.
    Inventors: Jiao Yu, Dahai Dong, Chengwen Hu
  • Patent number: 9868239
    Abstract: Disclosed herein, amongst other things, are structure and steps for positioning a first mold part of a mold on a mold mounting face in an injection molding machine. In particular, the structure and steps may include a positioner that is configured to connect the first mold part to part of the injection molding machine, wherein the positioner is adjustable to position the first mold part across the mold mounting face.
    Type: Grant
    Filed: December 6, 2013
    Date of Patent: January 16, 2018
    Assignee: HUSKY INJECTION MOLDING SYSTEMS LTD.
    Inventors: Dietmar Tiemo Brand, Ralf Walter Fisch, Sven Kmoch, Andre Axel Kromberg, Adrian Peter Looije, Peter Adrian Looije, Ruud Luijs, Jan Marius Manda, Renato Papa, Dirk Holger Schlums, Alex Teng, Jean-Christophe Witz, Bruno Giuseppe Sodaro, Maxfield Paul Bradshaw
  • Patent number: 9849618
    Abstract: An improved actuator for a valve gate assembly is provided. The actuator includes a planetary assembly for converting rotation of an electrical motor into linear movement of a valve gate pin while also providing mechanical advantage to the motor against injection pressures from 15,000 psi to at least 25,000 psi. An internal cooling volume surrounds the motor for continuously cooling the motor with water, and an internal encoder converts an angular rotation within the actuator into an analog or digital signal for output to a controller.
    Type: Grant
    Filed: April 27, 2017
    Date of Patent: December 26, 2017
    Assignee: PLASTIC ENGINEERING & TECHNICAL SERVICES, INC.
    Inventors: Patrick A Tooman, Bruce Casey
  • Patent number: 9849614
    Abstract: A production method of producing a fiber-reinforced resin molding includes: kneading, in a kneader, molten thermoplastic resin with opened reinforcing fibers obtained by opening a bundle of reinforcing fibers, to produce a kneaded mixture; and placing or charging the kneaded mixture into a molding device to produce a fiber-reinforced resin molding.
    Type: Grant
    Filed: September 22, 2015
    Date of Patent: December 26, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuya Oda