Patents Examined by John Cooney
  • Patent number: 8303843
    Abstract: The present invention relates to aqueous cold-cure flexible foam stabilizer formulations for use in the production of highly elastic cold-cure polyurethane foams or for use in the production of cold-cure flexible foam activator blends for highly elastic cold-cure polyurethane foams, wherein the aqueous cold-cure flexible foam stabilizer formulation comprises the following components a) from ?0.1 to ?80% by weight of at least one water-insoluble polysiloxane compound having a molecular weight of from ?300 g/mol to ?10 000 g/mol, b) ?2% by weight of water, c) ?0.1% by weight of surfactant, d) from ?0 to 10% by weight of additives selected from the group consisting of thickeners, antifreezes, organic solvents and biocides, e) ?0% by weight of water-soluble siloxane(s), with the proportion by weight of the abovementioned components being selected so that the sum of the proportions by weight of the components is not more than 100% by weight, based on the aqueous cold-cure flexible foam stabilizer formulation.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: November 6, 2012
    Assignee: Evonik Goldschmidt GmbH
    Inventors: Martin Glos, William Bunting, Harald Modro, Mladen Vidakovic
  • Patent number: 8299137
    Abstract: A foam-forming composition is disclosed which includes both cis-1,1,1,4,4,4-hexafluoro-2-butene and a poorly compatible active hydrogen-containing compound having two or more active hydrogens. Also disclosed is a closed-cell polyurethane or polyisocyanurate polymer foam prepared from reaction of effective amounts of the foam-forming composition and a suitable polyisocyanate. Also disclosed is a process for producing a closed-cell polyurethane or polyisocyanurate polymer foam by reacting an effective amount of the foam-forming composition with a suitable polyisocyanate.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: October 30, 2012
    Assignee: E I du Pont de Nemours and Company
    Inventors: Gary Loh, Joseph Anthony Creazzo
  • Patent number: 8299138
    Abstract: A process for producing a flexible polyurethane foam having a low transmissibility at resonance frequency, of which a rebound resilience can be suppressed, without using a foam stabilizer, is provided. In production of a flexible polyurethane foam; an isocyanate containing TDI as the main component is used as an isocyanate; and a polyol containing from 20 to 50 mass % of a polyol (A) having an oxyethylene group content of from 10 to 20 mass % and having a hydroxyl value of from 15 to 56 mgKOH/g, which is obtained by subjecting propylene oxide to ring opening addition polymerization to an initiator by using a double metal cyanide complex catalyst, and further subjecting ethylene oxide to ring opening addition polymerization by using an alkali metal compound catalyst or a phosphazenium catalyst, is used as a polyol.
    Type: Grant
    Filed: May 17, 2007
    Date of Patent: October 30, 2012
    Assignee: Asahi Glass Company, Limited
    Inventors: Yuuji Kimura, Takayuki Sasaki
  • Patent number: 8293808
    Abstract: A flexible polyurethane foam prepared by reacting, in the presence of a blowing agent, a polyisocyanate with an active hydrogen-containing composition that includes a modified vegetable oil-based polyol. The foams exhibit good load-bearing properties, relatively high sag factors, and/or good color retention upon exposure to light.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: October 23, 2012
    Assignee: Cargill, Incorporated
    Inventors: Ron Herrington, Jeffrey Malsam
  • Patent number: 8293807
    Abstract: The invention relates to a process for producing rigid polyurethane foams by reacting a) polyisocyanates with b) compounds having at least two hydrogen atoms which are reactive toward isocyanate groups in the presence of c) blowing agents, wherein at least one graft polyol b1) which can be prepared by in-situ polymerization of olefinically unsaturated monomers in a polyether alcohol b1i), where the polyether alcohol b1i) has a functionality of from 2 to 4 and a hydroxyl number in the range from 100 to 250 mg KOH/g, its polyether chain comprises propylene oxide and up to 20% by weight, based on the polyether alcohol b1i), of ethylene oxide, and acrylonitrile and styrene in a weight ratio of acrylonitrile:styrene of from >1:1 to 4:1 are used as olefinically unsaturated monomers, is used as compounds having at least two hydrogen atoms which are reactive toward isocyanate groups b), and the reaction is carried out in the presence of at least one compound b1ii) which has at least one olefinic double bond an
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: October 23, 2012
    Assignee: BASF Aktiengesellschaft
    Inventors: Andreas Emge, Daniel Freidank, Holger Seifert
  • Patent number: 8288448
    Abstract: The polishing pad is suitable for planarizing at least one of semiconductor, optical and magnetic substrates. The polishing pad includes a cast polyurethane polymeric material formed with an isocyanate-terminated reaction product formed from a prepolymer reaction of a prepolymer polyol and a polyfunctional isocyanate. The isocyanate-terminated reaction product has 4.5 to 8.7 weight percent unreacted NCO; and the isocyanate-terminated reaction product is cured with a curative agent selected from the group comprising curative polyamines, curative polyols, curative alcoholamines and mixtures thereof. The polishing pad contains at least 0.1 volume percent filler or porosity.
    Type: Grant
    Filed: June 4, 2008
    Date of Patent: October 16, 2012
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventor: Mary Jo Kulp
  • Patent number: 8277676
    Abstract: Cross-linked sol-gel like materials and cross-linked aerogels, as well as methods for making such cross-linked sol-gel like materials and cross-linked aerogels are described.
    Type: Grant
    Filed: July 19, 2010
    Date of Patent: October 2, 2012
    Assignee: Aerogel Technologies, LLC
    Inventors: Nicholas Leventis, Chariklia Sotiriou-Leventis
  • Patent number: 8268906
    Abstract: To provide a process for producing a flexible polyurethane foam which is excellent in low resiliency, air flow and hot moldability, and a process for producing a hot press molded product by using such a flexible polyurethane foam. Further, the present invention provides a hot press molded product which has a low resiliency and air flow.
    Type: Grant
    Filed: March 26, 2010
    Date of Patent: September 18, 2012
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Daisuke Kaku
  • Patent number: 8258196
    Abstract: To provide a method for producing a rigid polyurethane foam, whereby it is possible to reduce the density without causing deterioration in dimensional stability, and a rigid polyurethane foam. A method for producing a rigid polyurethane foam, which comprises a step of reacting a polyol having a hydroxyl value of from 200 to 800 mgKOH/g with a polyisocyanate compound in the presence of an amino-modified silicone, a catalyst, a blowing agent and a surfactant.
    Type: Grant
    Filed: May 20, 2009
    Date of Patent: September 4, 2012
    Assignee: Asahi Glass Company, Limited
    Inventors: Katsuhiko Shimizu, Teruhiko Yasuda, Hiroshi Wada
  • Patent number: 8258198
    Abstract: Catalyst compositions for use in forming polyurethane products include a gelling catalyst, a trimerization catalyst, and a cure accelerator. The gelling catalyst is a tertiary amine, mono(tertiary amino) urea, bis(tertiary amino) urea, or a combination of any of these. Any known trimerization catalyst may be used. The cure accelerator may be a diol having at least one primary hydroxyl group, and having from five to 17 chain backbone atoms chosen from carbon, oxygen, or both between the hydroxyl groups, provided that at least five of the backbone atoms are carbon. Alternatively or in addition, the cure accelerator may be a polyol having three or more hydroxyl groups, at least two of which are primary, and having molecular weights between 90 g/mole and 400 g/mole. Delayed initiation of the polyurethane-forming reaction and/or reduced demold time for producing the polyurethane part can be obtained by using these catalyst compositions.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: September 4, 2012
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Gary Dale Andrew, Mark Leo Listemann, Patrick Gordon Stehley, James Douglas Tobias, John William Miller
  • Patent number: 8247467
    Abstract: The invention relates to a process for producing flexible polyurethane foams by reacting a) polyisocyanates with b) compounds having at least two hydrogen atoms which are reactive toward isocyanate groups in the presence of c) blowing agents, wherein the component b) comprises at least one polyether carbonate polyol bi) which can be prepared by addition of carbon dioxide and alkylene oxides onto H-functional starter substances using DMC catalysts and has a functionality of at least 2, a hydroxyl number in the range from 10 to 500 mg KOH/g and a content of incorporated carbon dioxide in the form of carbonate units of at least 2% by weight.
    Type: Grant
    Filed: November 9, 2007
    Date of Patent: August 21, 2012
    Assignee: BASF Aktiengesellschaft
    Inventors: Darijo Mijolovic, Stephan Bauer, Stephan Goettke
  • Patent number: 8242184
    Abstract: To provide a process for producing a flexible polyurethane foam, which comprises reacting a polyol compound and a polyisocyanate compound in an open system substantially without using a silicone foam stabilizer. A process for producing a flexible polyurethane foam, which comprises reacting a polyol composition (I) containing at least a polyol compound and containing at least one of a polyol compound (A) and a monool compound (X) obtained by ring-opening polymerization of an alkylene oxide with an initiator by using a double metal cyanide complex catalyst, and a polyisocyanate composition (II) in the presence of a urethane-forming catalyst made of a metal catalyst and an amine catalyst, and a blowing agent, in an open system substantially without using a silicone foam stabilizer.
    Type: Grant
    Filed: March 9, 2010
    Date of Patent: August 14, 2012
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Daisuke Kaku
  • Patent number: 8236869
    Abstract: Highly-functionalized, low-viscosity polyether polyols are obtained by dehydration condensation reaction of alcohols. The polyether polyols are obtained by dehydration condensation of glycerin and monohydric and/or dihydric alcohol with the glycerin percentage being more than 50 mol % relative to 100 mol % of the total of the glycerin and alcohol. The glycerin may be crude glycerin obtained by hydrolysis or alcoholysis of natural fat and oils.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: August 7, 2012
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Atsushi Miyata, Tomoki Tsutsui, Nobuhito Koga, Shinsuke Matsumoto, Kazuhiko Ohkubo
  • Patent number: 8236868
    Abstract: Polyurethane elastomer foams can be prepared by mixing an isocyanate-terminated prepolymer obtained by reaction of a polyol with 3,3?-dimethylbiphenyl-4,4?-diisocyanate, with a foaming agent comprising a mixture of water, a low-molecular weight glycol having a molecular weight of 48-200, and a high-molecular weight glycol having a number average molecular weight Mn of 1000-3000 under stirring to conduct foaming reaction. The polyurethane elastomer foams so produced can have a high durability, particularly under a high load, even though a low-cost, easy-to-handle diisocyanate compound is used.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: August 7, 2012
    Assignee: Unimatec Co., Ltd.
    Inventors: Tetsuya Watanabe, Takashi Chiba, Hiroyuki Otani
  • Patent number: 8236866
    Abstract: A high resilience (HR) polyurethane foam comprising the reaction product of (1) at least one polyisocyanate comprising at least about 5 weight percent of at least one methylene diphenyl diisocyanate isomer, derivative or a combination thereof and (2) an admixture of at least one natural oil based polyol and at least one additional polyol which is not a natural oil based polyol, wherein the admixture comprises at least about 10 weight percent natural oil based polyol and at least about 40 weight percent additional polyol having an equivalent weight of at least about 1700 Daltons; and the foam has a resiliency indicated by a ball rebound of at least 40 percent as measured according to the procedures of ASTM D 3574, Test H.
    Type: Grant
    Filed: May 7, 2008
    Date of Patent: August 7, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Francois M. Casati, Jean-Marie Sonney
  • Patent number: 8222311
    Abstract: Disclosed is a novel hydroxyalkylated polyalkylene polyamine composition, and a method for preparing the hydroxyalkylated polyalkylene polyamine composition at low cost. Further disclosed is a method for producing a polyurethane resin by using the hydroxyalkylated polyalkylene polyamine composition containing at least two hydroxyalkylated polyalkylene polyamines represented by the following general formula (1): In the formula (1), R1 to R5 are independently a C1 to C3 alkyl group or a substituent represented by the following general formula (2): wherein R6 and R7 are independently a hydrogen atom or a C1 to C4 alkyl group, and p is an integer from 1 to 3; and R5 and R1, R2, R3, or R4 may arbitrarily bond together to form a ring; at least one of R1 to R5 is a substituent represented by the general formula (2) but all of R1 to R5 cannot be substituents represented by the general formula (2) at the same time; n and m are independently an integer from 1 to 5; and a is an integer from 1 to 6.
    Type: Grant
    Filed: November 1, 2005
    Date of Patent: July 17, 2012
    Assignee: Tosoh Corporation
    Inventors: Takahiro Masuda, Yutaka Tamano
  • Patent number: 8217092
    Abstract: A multicomponent polyurethane/vinyl ester hybrid foam system for forming a gradient foam with soft and rigid foam regions, with a polyol component (A), a polyisocyanate component (B), and a component (C), which contains a catalyst for the polymerization of the vinyl monomer, with the polyol component (A) containing, as vinyl monomer, a mixture of vinyl esters of at least one polymerizable hydroxyvinyl ester and at least one branched, at least trifunctional, polymerizable vinyl ester, and the polyisocyanate component (B) containing a thermally activatable free radical-forming agent as catalyst for the polymerization of the vinyl monomers, with the proviso that the proportion by weight of the vinyl ester mixture is greater than the proportion by weight of the at least one polyol as well as the proportion by weight of the at least one polyisocyanate.
    Type: Grant
    Filed: November 28, 2007
    Date of Patent: July 10, 2012
    Assignee: Hilti Aktiengesellschaft
    Inventor: Arne Reinheimer
  • Patent number: 8217093
    Abstract: A two-component polyurethane/vinyl ester hybrid foam system is formed of a polyol component (A), which contains at least one polyol, a catalyst for the reaction of the polyol with the polyisocyanate, at least one polymerizable vinyl monomer and water or a blowing agent on the basis of a compressed or liquefied gas as foam-forming agent, and a polyisocyanate component (B), which contains at least one polyisocyanate and a catalyst for the polymerization of the vinyl monomer, and is designed for use as a flame retardant material and material for filling openings, cable and pipe bushings in walls, floors and/or of buildings for the purpose of fire protection.
    Type: Grant
    Filed: November 28, 2007
    Date of Patent: July 10, 2012
    Assignee: Hilti Aktiengesellschaft
    Inventor: Arne Reinheimer
  • Patent number: 8198341
    Abstract: A method of making hydroxymethylphosphonate comprising heating paraformaldehyde in a solvent to a desired reaction temperature, wherein the solvent is present in at least an amount necessary to solvate or suspend the paraformaldehyde; adding at least one alkyl phosphite to the heated paraformaldehyde, to provide hydroxymethylphosphonate, the alkyl phosphite being added to the heated paraformaldehyde at a rate which will avoid or inhibit the production of a significant exotherm and resulting high/significant level of acid by-product(s), there being present in the reaction medium at least one hindered amine catalyst in which the nitrogen in the amine is directly bound to a secondary and/or tertiary carbon of an organic group; and, optionally, following the completion of the addition, heating the reaction mixture to an elevated temperature.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: June 12, 2012
    Assignee: ICL-IP America Inc.
    Inventors: Jeffrey Stowell, Ronald L. Pirrelll, Ryan Yanosy
  • Patent number: 8188208
    Abstract: This invention relates to solid elastomers which exhibit reduced dimensional shrinkage, and to a process for the production of these elastomers. These elastomers comprise the reaction product of a polyisocyanate component or prepolymer, with an isocyanate-reactive component comprising a high molecular weight component having an EO cap having less than 17% by wt., a chain extender and optionally, a crosslinker, in the presence of at least one catalysts. These solid elastomers are produced via the reaction injection molding process in a closed mold, preferably at an isocyanate index of about 70 to about 130.
    Type: Grant
    Filed: January 13, 2005
    Date of Patent: May 29, 2012
    Assignee: Bayer MaterialScience LLC
    Inventors: Stephen J. Harasin, William D. Keller, Jr.