Patents Examined by John M. Cooney, Jr.
  • Patent number: 6646020
    Abstract: A composition useful as a blowing agent having no flash point or reduced combustibility comprising 2-chloropropane and a gas selected from the group consisting of a fluorohydrocarbon, perfluorocarbons, fluoroethers, hydrofluoropolyethers and mixtures thereof is disclosed. A polyisocyanurate foam or a polyurethane modified polyisocyanurate foam having a mainly closed cell structure and also a method for preparing this foam, the latter comprising closed cells wherein a foam blowing agent consisting of a mixture of 2-chloropropane and one or more HFC compounds including pentafluoropropane, pentafluorobutane, heptafluoropropane, hexafluoropropane or pentafluoroethane are disclosed. Pentanes can be added if desired. Azeotropic mixtures in which 2-chloropropane is an ingredient are disclosed.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: November 11, 2003
    Assignee: Vulcan Chemicals a division of Vulcan Materials Company
    Inventors: Janice M. Nyberg, Eric L. Mainz
  • Patent number: 6642284
    Abstract: The invention relates to a flame-retardant coating which forms an insulating layer and is based on substances which carbonize and which form a foam layer in the event of a fire, on film-forming binders, on blowing agents and on customary auxiliaries and additives, wherein the blowing agent and foam layer forming substance present comprises melamine polyphosphate. The novel flame-retardant coating which forms an insulating layer is particularly stable under tropical conditions (at up to 100% rel. humidity, about 75° C.), i.e. it releases only an extremely small amount of NH3.
    Type: Grant
    Filed: March 30, 2001
    Date of Patent: November 4, 2003
    Assignee: Clariant GmbH
    Inventors: Volker Thewes, Wolf-Dieter Pirig
  • Patent number: 6638989
    Abstract: Rigid foams having excellent compression strength, dimensional stability, flame retardance and adhesion are produced by reacting an active hydrogen compound having at least two functionalities with a polyisocyanate compound in the presence of a catalyst and a blowing agent comprising either water alone or a mixture of water and a low boiling compound, wherein (1) the polyisocyanate compound is a prepolymer obtained by reacting a polymeric MDI with 5 to 30% by weight, based on the polymeric MDI, of a polyether polyol and/or polyester polyol having a hydroxyl value of at most 100 mg KOH/g, and (2) the number of isocyanate groups in the polyisocyanate compound is at least 1.5 times by mole as large as the number of active hydrogen atoms in the active hydrogen compound and water.
    Type: Grant
    Filed: November 16, 2001
    Date of Patent: October 28, 2003
    Assignee: Bayer Aktiengesellschaft
    Inventors: Yoshiyuki Dohmoto, Masayuki Fujidai
  • Patent number: 6638990
    Abstract: This invention relates to flame-laminable polyurethane block foams having high peel strength, a process for their production and the use thereof for textile lamination.
    Type: Grant
    Filed: January 25, 2002
    Date of Patent: October 28, 2003
    Assignee: Bayer Aktiengesellschaft
    Inventors: Peter Haas, Matthäus Gossner, Klaus-Peter Herzog
  • Patent number: 6638987
    Abstract: This invention provides azeotrope-like compositions of 1,1,1,2-tetrafluoroethane, 1,1,1,3,3-pentafluoropropane-245fa and water that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.
    Type: Grant
    Filed: June 10, 2002
    Date of Patent: October 28, 2003
    Assignee: Honeywell International, Inc.
    Inventors: Mary C. Bogdan, Gary M. Knopeck, Hang T. Pham, Rajiv R. Singh, David Dressel, David J. Williams
  • Patent number: 6638986
    Abstract: Reticulated flexible polyurethane foams are prepared by reacting organic and/or modified organic polyisocyanates (a) with a polyetherol mixture (b) and, if required, further compounds (c) having hydrogen atoms reactive toward isocyanates, in the presence of water and/or other blowing agents (d), catalysts (e) and further assistants and additives (f), by a process in which the polyetherol mixture (b) comprises b1) at least one difunctional or polyfunctional polyetherol having an OH number of from 20 to 150 mg KOH/g, based on propylene oxide and/or butylene oxide and ethylene oxide and having an ethylene oxide content of more than 40% by weight, based on the total amount of alkylene oxide used, (b1.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: October 28, 2003
    Assignee: BASF Aktiengesellschaft
    Inventors: Peter Falke, Heinz-Dieter Lutter, Michael J. Pcolinski
  • Patent number: 6635685
    Abstract: A process for producing a rigid polyurethane foam provides a rigid polyurethane foam having a closed-cell size of about 80-130 &mgr;m and thus, improved heat insulating properties.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: October 21, 2003
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Sang Jo Suk, Bong Ku Kim, Sang Bu Jeon, Cheol Min Hur
  • Patent number: 6635686
    Abstract: This invention provides azeotrope-like compositions of 1,1,1,2-tetrafluoroethane, 1,1,1,3,3-pentafluoropropane-245fa and 2-methylbutane that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.
    Type: Grant
    Filed: June 10, 2002
    Date of Patent: October 21, 2003
    Assignee: Honeywell International Inc.
    Inventors: Mary C. Bogdan, Hang T. Pham, David J. Williams, Gary M. Knopeck, Rajiv R. Singh
  • Patent number: 6635688
    Abstract: Integrally bonded composite polyurethane foams substantially free from coalescence and with no discernable bond or structural interface layer when viewed at 50× magnification can be formed by wet casting a second foamed polyurethane composition onto a first wet cast foamed polyurethane composition and simultaneously curing the cast foams. In a preferred embodiment, one curable polyurethane composition forms a slow recovery foam and the other curable polyurethane composition forms a resilient foam.
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: October 21, 2003
    Assignee: World Properties, Inc.
    Inventor: Scott S. Simpson
  • Patent number: 6632850
    Abstract: Microporous materials and articles are disclosed. The microporous materials contain a crystallizable propylene-containing polymer, a beta-nucleating agent, and a diluent that is miscible with the polymer at a temperature above the melting temperature of the polymer and that phase separates from the polymer at a temperature below the polymer crystallization temperature. The invention is also directed to methods of forming the microporous material using thermal induced phase separation and subsequent processing.
    Type: Grant
    Filed: April 4, 2001
    Date of Patent: October 14, 2003
    Assignee: 3M Innovative Properties Company
    Inventors: Shannon Kay Hughes, Robert Steven Kody, James Stephen Mrozinski, Myles Lee Brostrom
  • Patent number: 6632851
    Abstract: This invention relates to flame-laminable polyurethane block foams having high peel strength, a process for their production and the use thereof for textile lamination.
    Type: Grant
    Filed: December 7, 2000
    Date of Patent: October 14, 2003
    Assignee: Bayer Aktiengesellschaft
    Inventors: Peter Haas, Matthäus Gossner, Klaus-Peter Herzog
  • Patent number: 6627109
    Abstract: New, useful and surprisingly effective antiscorch compositions for utilization within polyurethane foam production methods which utilize very popular tertiary amine catalysts are provided. Such compositions require the presence of nominal yet effective amounts of organic cyclic ester materials. The ring systems of such materials appear to open during exposure to heat (during the curing process) and release carboxylic acids into the curing formulation. The tertiary amines become quenched by the carboxylic acids and thus do not exhibit heat destabilization. The resultant foams exhibit extremely low, if no, areas of excessive heating (i.e., scorch) and thus are substantially uniformly colored throughout. The processes and resultant foams are also contemplated within this invention.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: September 30, 2003
    Assignee: Milliken & Company
    Inventors: Mark E. Ragsdale, Sandy G. Belue
  • Patent number: 6626654
    Abstract: Foam forming techniques capable of permitting foaming of biodegradable resin to be positively and uniformly accomplished to provide a biodegradable resin foam with satisfactory quality. The biodegradable resin foam is made of biodegradable resin consisting of a main biodegradable resin ingredient of 100° C. or more in melting point and a low-melting biodegradable resin ingredient of 100° C. or less in melting point. The biodegradable resin foam is produced by placing a starting material consisting of at least biodegradable resin and a substantial amount of moisture in a heated and pressurized environment, releasing the starting material from the environment to foam the biodegradable resin, and subjecting the foamed resin to forming by means of a forming mold. An apparatus for producing the foamed biodegradable resin foam includes a pressure adjusting chamber, an air-permeable forming mold, a pressure reducing tank and an injection machine.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: September 30, 2003
    Assignee: Suzuki Sogyo Co., Ltd.
    Inventor: Motoyasu Nakanishi
  • Patent number: 6627671
    Abstract: Urethane molded products for polishing pad comprise two types of cells having different sizes in urethane molded products formed by mixing and curing an isocyanate-terminated urethane prepolymer and an active hydrogen-containing compound. The molded products may be made by a procedure comprising mixing expanded microballoons or non-expanded, thermally expandable microspheres and water with the isocyanate-terminated urethane prepolymer and active hydrogen-containing compound and curing the mixture.
    Type: Grant
    Filed: August 27, 1999
    Date of Patent: September 30, 2003
    Assignee: Fuji Spinning Co., Ltd.
    Inventors: Katushi Kihara, Yoshimi Mochizuki
  • Patent number: 6620231
    Abstract: In a method for improving antistatic properties, the improvement comprising the use of an antistatic composition comprising an ionic antistatic compound and a polar organic solvent; an antistatic composition comprising a nonmetallic antistatic compound, a metallic antistatic compound and a polar organic solvent; a formed article containing an antistatic composition comprising an ionic antistatic compound and a polar organic solvent; and a process for producing a polyurethane foam comprising reacting a polyol solution comprising a polyol component, a blowing agent and a catalyst, with an isocyanate prepolymer in the presence of an antistatic composition comprising an ionic antistatic compound and a polar organic solvent. The antistatic composition can be suitably used as shoe soles for safety shoes, working shoes, and the like.
    Type: Grant
    Filed: March 14, 2001
    Date of Patent: September 16, 2003
    Assignee: Kao Corporation
    Inventors: Makoto Okubo, Kazuo Fukumoto
  • Patent number: 6617367
    Abstract: An internal gear set comprising an inner rotor having a number of radially projecting cylindrical tooth members engaging a conjugate internally toothed outer rotor. The latter has one more tooth than there are tooth members on the inner rotor and is mounted eccentrically to the inner rotor so that the rotors move conjugately relative to one other.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: September 9, 2003
    Assignee: Sealed Air Corporation
    Inventors: Edward H. Gervais, Souheil Eldanaf
  • Patent number: 6617369
    Abstract: The invention relates to a one-shot or prepolymer process for preparing a visco-elastic polyurethane foam by reacting a polyisocyanate composition with a polyol composition comprising b1) an EO-rich polyol; b2) a polyol with an EO content between 20-50% and a primary hydroxy content of at least 50%; b3) a polyol with an EO content between 10-20% and a primary hydroxy content of at least 50%; and b4) a polyalkyleneglycol; according to the following proportions: b1: 30-85 wt %, b2: 5-65 wt %, b3: 5-40 wt %, b4: 0-50 wt %. The invention also relates to reaction systems comprising the above components and to the polyol composition.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: September 9, 2003
    Assignee: Huntsman International LLC
    Inventors: Alain Parfondry, Jianming Yu
  • Patent number: 6617365
    Abstract: The invention relates to the use of silicone-polyether copolymers of the formula I as surface-active substances in the production of polyurethane foams.
    Type: Grant
    Filed: November 29, 2000
    Date of Patent: September 9, 2003
    Assignee: Goldschmidt AG
    Inventors: Georg Burkhart, Georg Feldmann-Krane, Ingo Fleute-Schlachter, Andreas Weier
  • Patent number: 6617368
    Abstract: This invention relates to a process for the preparation of an isotropic rigid foam comprising the step of reacting: (A) an organic polyisocyanate component selected from the group consisting of: (1) a polymethylene poly(phenylisocyanate) and (2) an NCO-terminated prepolymer, and comprising the reaction product of: (a) a polyester comprising the reaction product of (i) pure ortho-phthalic acid or phthalic anhydride and (ii) a glycol and (b) a polymethylene poly(phenylisocyanate); with (B) an isocyanate-reactive component comprising: (1) a liquid OH-terminated prepolymer having a viscosity of more than about 100,000 mPa·s at 25° C.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: September 9, 2003
    Assignee: Bayer Corporation
    Inventors: David D. Steppan, Alan D. Bushmire, Edward E. Ball
  • Patent number: 6608160
    Abstract: A composition for production of cover packing, comprising: (A) a blocked isocyanate, (B) an active hydrogen group-containing compound having average two or more functional groups, (C) an organic substance powder having an average particle diameter of 40 to 250 &mgr;m, and (D) an inorganic substance powder having an average particle diameter of less than 40 &mgr;m; and a method for production of cover packing using the composition. With this composition which is a one-pack type, curable composition, no apparatus for mixing the main material and the curing agent is required; by heating, dissociation of blocking agent and completion of reaction are allowed to take place simultaneously; and a cover packing superior in mechanical strength, etc. can be formed.
    Type: Grant
    Filed: July 30, 2001
    Date of Patent: August 19, 2003
    Assignee: Nippon Polyurethane Industry Co., Ltd.
    Inventors: Hiroei Yokota, Sumito Nii, Osamu Takata