Patents Examined by John P Sheehan
  • Patent number: 7377985
    Abstract: The present invention provides a tempering process for sintered Nd—Fe—B permanent magnet material, which optimizes the microstructure of the Nd—Fe—B magnet and improves intrinsic coercive force and its consistency by increasing the cooling rate after tempering. After heating to a temper temperature, the magnetic material is cooled in a cooling liquid within a cooling chamber into which a pressurized cooling gas is introduced.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: May 27, 2008
    Assignee: Shanxi Huiqiang Magnetic Material Manufacturing Co., Ltd.
    Inventors: Min Zhang, Fengrui Zhang, Zhendong Kang, Sanwen Qi
  • Patent number: 7371291
    Abstract: A grain oriented electromagnetic steel sheet is free from an undercoating mainly composed of forsterite (Mg2SiO4), excellent in processability and magnetic properties and useful to production cost, and has a composition containing, by % by mass, 2.0 to 8.0% of Si, wherein secondary recrystallized grains contains fine crystal grains having a grain diameter of 0.15 mm to 0.50 mm at a rate of 2 grains/cm2 or more. In the process of producing the steel sheet, inhibitors are not utilized, and the fine crystal grains are achieved by high purification and low temperature final annealing.
    Type: Grant
    Filed: June 6, 2005
    Date of Patent: May 13, 2008
    Assignee: JFE Steel Corporation
    Inventors: Yasuyuki Hayakawa, Mitsumasa Kurosawa, Seiji Okabe, Takeshi Imamura
  • Patent number: 7371290
    Abstract: To avoid various problems caused by remnant magnetization and produce an anisotropic bonded magnet at a reduced cost, a method for producing an anisotropic bonded magnet by feeding a magnetic powder (such as an HDDR powder) into the cavity of a press machine and compacting it is provided. A weak magnetic field is created as a static magnetic field in a space including the cavity by using a magnetic member that is steadily magnetized. The magnetic powder being transported into the cavity is aligned parallel to the direction of the weak magnetic field. Next, the magnetic powder is compressed in the cavity, thereby obtaining a compact.
    Type: Grant
    Filed: December 2, 2002
    Date of Patent: May 13, 2008
    Assignee: Neomax Co., Ltd.
    Inventors: Shuji Mino, Noboru Nakamoto, Tsutomu Harada
  • Patent number: 7371292
    Abstract: A Nd—Fe—B type anisotropic exchange spring magnet is produced by a method of obtaining powder of a Nd—Fe—B type rare earth magnet alloy which comprises hard magnetic phases and soft magnetic phases wherein a minimum width of the soft magnetic phases is smaller than or equal to 1 ?m and a minimum distance between the soft magnetic phases is greater than or equal to 0.1 ?m, obtaining a compressed powder body by compressing the powder, and obtaining the Nd—Fe—B type anisotropic exchange spring magnet by sintering the compressed powder body using a discharge plasma sintering unit.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: May 13, 2008
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Munekatsu Shimada, Takae Ono, legal representative, Makoto Kano, Tetsurou Tayu, Hideaki Ono
  • Patent number: 7368021
    Abstract: Critical current densities of internal tin wire to the range of 3000 A/mm2 at temperature of 4.2 K and in magnetic field 12 T are achieved by controlling the following parameters in a distributed barrier subelement design: wt % Sn in bronze; atomic Nb:Sn; local area ratio; reactable barrier; barrier thickness relative to the filament thickness; additions of a dopant such as Ti or Ta to the Nb3Sn; and the design for restacking and wire reduction to control the maximum filament diameter at the subsequent heat reaction stage.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: May 6, 2008
    Assignee: Oxford Superconducting Technology
    Inventors: Michael Field, Jeff Parrell, Youzhu Zhang, Seungok Hong
  • Patent number: 7364628
    Abstract: A solid material for a magnet, comprising a rare-earth/iron/nitrogen/hydrogen system magnetic material.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: April 29, 2008
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Etsuji Kakimoto, Kiyotaka Dohke, Ichiro Shibasaki, Nobuyoshi Imaoka, Akira Chiba
  • Patent number: 7364629
    Abstract: In a method for manufacturing grain-oriented silicon steel with mirror-like surface by applying an aqueous slurry of an annealing separator, magnetic properties are stabilized by controlling the amount of moisture, carried in the annealing separator consisting mainly of alumina after application and drying thereof, to not more than 1.5%, controlling the partial water vapor pressure during finish-annealing and eliminating the variation (instability) in secondary recrystallization caused by the inhibitor reaction at the interface.
    Type: Grant
    Filed: January 7, 2003
    Date of Patent: April 29, 2008
    Assignee: Nippon Steel Corporation
    Inventors: Yoshiyuki Ushigami, Shuichi Nakamura, Hiroyasu Fujii, Kenichi Murakami
  • Patent number: 7357880
    Abstract: The bonded magnet of the present invention, in which average particle diameter and compounding ratio are specified, is comprised of Cobalt-less R1 d-HDDR coarse magnet powder that has been surface coated with surfactant, R2 fine magnet powder that has been surface coated with surfactant (R1 and R2 are rare-earth metals), and a resin which is a binder. The resin, a ferromagnetic buffer in which R2 fine magnet powder is uniformly dispersed, envelops the outside of the Cobalt-less R1 d-HDDR coarse magnet powder. Despite using Cobalt-less R1 d-HDDR anisotropic magnet powder, which is susceptible to fracturing and therefore vulnerable to oxidation, the bonded magnet of the present invention exhibits high magnetic properties along with extraordinary heat resistance.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: April 15, 2008
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Norihiko Hamada, Hironari Mitarai, Kenji Noguchi
  • Patent number: 7359148
    Abstract: It is an object to provide a thin film magnetic head capable of improving characteristics and properties required of a gap layer by, in particular, appropriately controlling the compositional ratio of a NiPRe alloy used as the gap layer. A NiPRe alloy which has excellent chemical agent resistance, which maintains excellently a non-magnetic state even when heated at a high temperature, and which can suppress the element diffusion at the interface to a magnetic pole layer can be formed through plating by controlling the compositional ratio of the NiPRe alloy used as a gap layer at within the range enclosed by boundary lines A to E in a ternary diagram.
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: April 15, 2008
    Assignee: TDK Corporation
    Inventor: Hisayuki Yazawa
  • Patent number: 7357844
    Abstract: Disclosed is a soft magnetic Fe—B—Si-based metallic glass alloy with high glass forming ability which has a supercooled-liquid temperature interval (?T?) of 40 K or more, a reduced glass-transition temperature (Tg/Tm) of 0.56 or more and a saturation magnetization of 1.4 T or more. The metallic glass alloy is represented by the following composition formula: (Fe1-a-bBaSib)100-?M?, wherein a and b represent an atomic ratio, and satisfy the following relations: 0.1?a?0.17, 0.06?b?0.15 and 0.18?a+b?0.3, M is one or more elements selected from the group consisting of Zr, Nb, Ta, Hf, Mo, Ti, V, Cr, Pd and W, and ? satisfies the following relation: 1 atomic % ???10 atomic %.
    Type: Grant
    Filed: February 27, 2003
    Date of Patent: April 15, 2008
    Assignee: Japan Science and Technology Agency
    Inventor: Akihisa Inoue
  • Patent number: 7354486
    Abstract: A composite multi-core wire rod in which a plurality of Al alloy wires containing 15 at % to 40 at % of Ge are arranged in Nb matrix at a core diameter of 2 ?m to 20 ?m is subjected to heating for at least five hours at a temperature ranging from 1300° C. to 1600° C.; and additionally heating at a temperature ranging from 650° C. to 900° C.
    Type: Grant
    Filed: July 15, 2004
    Date of Patent: April 8, 2008
    Assignee: National Institute for Materials Science
    Inventors: Nobuya Banno, Takao Takeuchi
  • Patent number: 7350559
    Abstract: Thus, as shown by an exact electrodynamic computation of EMBF and the estimations described above of the velocity of turbulent flows arising due to their effect, application of amplitude- and frequency-modulated helically traveling (rotating and axially traveling) electromagnetic fields in metallurgical and chemical technologies and foundry can considerably increase the hydraulic efficiency of MHD facilities, intensify the processes of heat and mass transfer in technological plants, significantly increase their productivity, considerably decrease energy consumption for the production of metals, alloys, cast articles, and chemical products, and improve their quality.
    Type: Grant
    Filed: December 16, 2003
    Date of Patent: April 1, 2008
    Assignee: Energetics Technologies, LLC
    Inventors: Irving I Dardik, Arkady K Kapusta, Boris M Mikhailovich, Ephim G Golbraikh, Shaul L Lesin, Herman D Branover
  • Patent number: 7347247
    Abstract: A core rod is utilized in the process of forming a core in a metal casting. The core rod has a length and opposite ends. The core rod is generally round in cross-section along at least a portion of the length of the core rod proximate at least one of the ends configured for use in forming the core of the metal casting. The core rod is made from a precipitation-hardenable alloy including about 40.0 to 75.0 wt. % Ni, about 0.0 to 25.0 wt. % Co, about 10.0 to 25.0 wt. % Cr, and about 0.0 to 20.0 wt. % Fe. A method for forming a core within a metal casting includes the steps of providing a precipitation-hardenable alloy core rod having a length and opposite ends; packing sand around at least one end of the core rod to form a sand core with core rod; placing the sand core with core rod into a mold; pouring molten metal into the mold and around the sand core with core rod; and producing a metal casting having a core and a uniform sidewall thickness in a range of +/?0.060 inches.
    Type: Grant
    Filed: May 21, 2007
    Date of Patent: March 25, 2008
    Assignee: Hildreth Manufacturing, LLC
    Inventors: Gerald Scott, Gerald Selan, Terry Hildreth
  • Patent number: 7347353
    Abstract: A method for connecting a magnetic substance target to a backing plate with less variation in plate thickness, characterized in having the steps of connecting the magnetic substance target to an aluminum plate beforehand while maintaining the flatness, connecting the magnetic substance target connected to the aluminum plate to the backing plate while maintaining the flatness, and grinding out the aluminum plate, whereby the flatness of the magnetic substance target can be maintained until the magnetic substance target is connected to the backing plate by a relatively simple operation.
    Type: Grant
    Filed: November 14, 2002
    Date of Patent: March 25, 2008
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Yasuhiro Yamakoshi, Kenichi Mogaki
  • Patent number: 7344605
    Abstract: An anisotropic exchange spring magnet powder complexing a hard magnetic material and a soft magnetic material, wherein a rare earth metal element, a transition metal element, boron and carbon and the like are contained, and the hard magnetic material and soft magnetic material have crystal particle diameters of 150 nm or less. A method of producing an anisotropic exchange spring magnet powder comprises treating a crystalline mother material containing a hard magnetic material and soft magnetic material or the crystalline mother material having amorphous parts, in a continuous process composed of an amorphising process and the following crystallizing process, repeated once or more times. An anisotropic exchange spring magnet is obtained by treatment, in an anisotropy- imparting molding process and a solidification process, of an anisotropic exchange spring magnet powder.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: March 18, 2008
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Hideaki Ono, Norihisa Waki, Munekatsu Shimada
  • Patent number: 7344606
    Abstract: An anisotropic bonded magnet is produced at a low cost by avoiding various problems caused by remanence. Also, the unit weight and density of a compact is increased by filling even a cavity, having no easily feedable shape, with a magnet powder just as intended. An anisotropic bonded magnet is produced by feeding the cavity of a press machine with a magnetic powder (e.g., an HDDR powder) and compacting it. After the magnetic powder has been positioned outside of the cavity, an oscillating magnetic field (e.g., an alternating magnetic field) is created in a space including the cavity. The magnetic powder is transported into the cavity while being aligned parallel to the oscillating direction of the oscillating magnetic field. Thereafter, the magnetic powder is compressed within the cavity to make a compact for an anisotropic bonded magnet.
    Type: Grant
    Filed: October 18, 2002
    Date of Patent: March 18, 2008
    Assignee: Neomax Co., Ltd.
    Inventors: Shuji Mino, Noboru Nakamoto
  • Patent number: 7344653
    Abstract: A bitumen film containing magnetic powder is heated prior to magnetization to a temperature enabling the magnetic powder particles to be oriented according to the effect of the magnetic field. The bitumen film is sufficiently cooled after magnetization in order to preserve the magnetization, whereby the orientation of the magnetic powder particles, which is adjusted during magnetization, is maintained.
    Type: Grant
    Filed: June 25, 2002
    Date of Patent: March 18, 2008
    Assignee: CWW-Gerko Akustik GmbH
    Inventors: Josef Polak, Christoph Freist, Gerd Mannebach, Ernst Hotz, Joachim Oster
  • Patent number: 7338566
    Abstract: The present invention relates to a Sm—Co based magnet alloy useful as a raw material for producing magnets having high magnetic properties, such as sintered or bonded magnets, methods for producing such an alloy, and sintered or bonded magnets having excellent corrosion resistance and high magnetic properties, such as high coercivity and good squareness. The magnetic alloy is composed of an alloy represented by the formula RM with 32.5 to 35.5 wt % R such as Sm and the balance of M such as Co, wherein ratio (B/A) of the X-ray diffraction intensity (B) corresponding to the (119) plane of R2M7 phase to the X-ray diffraction intensity (A) corresponding to the (111) plane of RM5 phase is not higher than 0.1.
    Type: Grant
    Filed: November 8, 2002
    Date of Patent: March 4, 2008
    Assignee: Santoku Corporation
    Inventors: Kenji Konishi, Kazumasa Shintani
  • Patent number: 7335393
    Abstract: The present invention relates to a method of producing a magnetic particle including forming a layer containing an alloy particle that can form CuAu type or Cu3Au type hard magnetic order alloy phase on a support, oxidizing the layer, and annealing the layer in non-oxidizing atmosphere. The invention also relates to a method of producing a magnetic particle including producing an alloy particle that can form hard magnetic order alloy phase, oxidizing the alloy particle, and annealing the particle in non-oxidizing atmosphere, and a magnetic particle produced by the foregoing production method. Further, the invention relates to a magnetic recording medium comprising a magnetic layer containing a magnetic particle and a method of producing a magnetic recording medium including forming a layer containing an alloy that can form the foregoing hard magnetic order alloy phase, oxidizing the layer, and annealing the layer in non-oxidizing atmosphere.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: February 26, 2008
    Assignee: FUJIFILM Corporation
    Inventors: Yasushi Hattori, Koukichi Waki, Keizo Ogawa
  • Patent number: 7332122
    Abstract: A titanium based carbonitride alloy containing Ti, Nb, W, C, N and Co. The alloy also contains, in addition to Ti, 9-14 at % Co with only impurity levels of Ni and Fe, 1-<3 at % Nb, 3-8 at % W and has a C/(C+N) ratio of 0.50-0.75. The amount of undissolved Ti(C,N) cores should be kept between 26 and 37 vol % of the hard constituents, the balance being one or more complex carbonitrides containing Ti, Nb and W. The alloy is particularly useful for milling of steel.
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: February 19, 2008
    Assignee: Sandvik Intellectual Property AB
    Inventors: Gerold Weinl, Ulf Rolander, Marco Zwinkels