Abstract: A contact pin includes a base material composed of a material having a conductive property and an outermost surface layer made of a material into which Sn is dissolved and diffused by applying heat.

Abstract: A powdered metal assembly includes a mechanical part, a powdered metal part and a fastener configured to join the mechanical part and the powdered metal part. In another aspect of the disclosure, a method for manufacturing a powdered metal assembly may include the steps of positioning the mechanical part in a forming apparatus, providing a powdered metal into the forming apparatus, compressing the powdered metal to form and bond a powdered metal part to the mechanical part to form the powdered metal assembly, and removing the powdered metal assembly from the forming apparatus.

Abstract: A corrosion-resistant coated brass metal coated with a corrosion resistant alloy. The corrosion resistant alloy is a tin metal alloy or a tin and zinc metal alloy. The corrosion resistant metal alloy may also include one or more metal additives to improve the coating process and/or to alter the properties of the tin and zinc metal alloy.

Abstract: An improved aluminide coating especially for heat resistant superalloy substrates. Slurry coating compositions of eutectic metal alloy powders and of non-eutectic metal powders. A process for coating the substrates and the coated metal parts. The coatings have improved resistance to developing cracks and to hot corrosion and oxidation.

Abstract: A generally elongated, thin, metal sheet heat insulator (1) having at least two generally elongated, thin, metal sheets (3, 4, 5, 6 and 7) disposed generally one above the other in a spaced apart relationship and a metal separator (2) therebetween contacting both sheets for maintaining the spaced apart relationship. The improvement of the invention has distinct, non-woven, substantially open, metal separators (2) having a substantial Z-direction dimension (27) and have substantially parallel upper and lower contact surfaces (27, 29) spaced apart in the Z-direction (27) with a contact surface area of each contact surface less than about 30% of a planar area (48) of the separator parallel to the X and Y-dimensions of the separator.

Abstract: A method and apparatus for forming and consolidating organic matrix composites. An organic matrix composite panel comprising laid-up prepregs is placed between sheets of a susceptor material that is susceptible to inductive heating to form a workpiece. The resulting workpiece is placed within upper and lower dies formed of a material that is not susceptible to inductive heating. An induction coil embedded within the dies is energized and inductively heats the susceptor sheets surrounding the panel. The sheets in turn conductively heat the organic matrix composite panel. A pressure zone between the workpiece and one of the dies is pressurized to form the workpiece to the contour of a forming surface on one of the dies. The pressure in the pressure zone is maintained on the workpiece until the organic matrix composite panel is fully consolidated and formed.

Abstract: A superconductive article is made from interconnected superconductive, metallic tapes. The tapes preferably are mechanically joined and electrically interconnected by a plurality of superconductive interconnections that extend between the tapes. The interconnections are formed by overlapping the edges of two tapes and forming a plurality of superconductive welds between the tapes in the overlapping regions. Articles of this invention may be formed from superconductive tapes made from Nb.sub.3 Sn having superconductive interconnections that also include Nb.sub.3 Sn.

Abstract: A thermal barrier protected nickel based or cobalt based superalloy component for use in a gas turbine engine includes a thermal barrier coating system having a multi-layered structure. The first bondcoat layer of the thermal barrier coating system comprises a chemical vapor deposited, platinum modified diffusion aluminide layer on the superalloy component (substrate). The diffusion aluminide layer includes an inner diffusion zone proximate the substrate and an outer layer region comprising a platinum modified (platinum-bearing) intermediate phase of aluminum and at least one of nickel and cobalt depending on the superalloy composition. The intermediate phase is a non-ordered solid solution having a range of compositions and is free of other phase constituents.

Abstract: A sliding element has a bearing metallic layer made of aluminum or an aluminum alloy which bears on its side facing the sliding surface a galvanically produced tin layer bonded to the bearing metallic layer by a very thin alkaline, halogen-free layer of zinc, copper, nickel and iron immersion deposited on the bearing metallic layer. To produce such sliding element, a highly-alkaline immersion bath is used containing salts of zinc, nickel, copper and iron mainly cyanide-based. After the immersion treatment, the sliding element blank is rinsed with considerably carbonic acid-free deionized water. During a first tinning step, the sliding element is treated in a bath at a temperature between 20.degree. and 26.degree. C. with a current intensity from 2 to 3 amperes/dm.sup.2 and for a duration of exposure of at least one minute.

Abstract: The performance of many macroscopic structures (those whose dimensions are on the order of centimeters, meters, or even larger) can be greatly improved by covering their surfaces with microstuctures. There are several applications in which "large," microstructure-covered sheets are useful. For example, dissimilar sheets of material that otherwise would not bond well to one another (such as a polymer and a metal) can be more strongly bonded with microstructures extending from one of the sheets and embedded into the other sheet. Such products make valuable laminate composites. As another example, the rate of heat transfer between an object and the surrounding medium can be dramatically changed (up or down) by covering the surface of the object with high aspect ratio microstructures, without significantly changing the component's size or weight.

Abstract: A flexible circuit to interconnect two components of an electrical device is formed with a flexible polymeric substrate. A copper alloy is laminated to the flexible substrate. This copper alloy is processed to have relatively high strength, an ultimate tensile strength in excess of about 80 ksi, by either alloying additions, by processing or by a combination of the two. When such an alloy is laminated to the polymeric substrate, the resultant flexible circuit has improved (more cycles to failure) dynamic fatigue performance when compared to both pure copper and dilute copper alloys.

Abstract: An intermediate workpiece includes a first strip of laminated material exhibiting high thermal conductivity and which is subject to bowing in response to thermal cycling. A second strip of copper material is welded to the first strip along a longitudinal abutting edge of each strip. The first strip is partitioned into smaller heatspreader sections each for having a semiconductor die soldered thereto. Thermal manufacturing cycles will not cause a bowing of the second strip or of the heatspreader sections attached thereto.

Abstract: A thin film silver-nickel coating for use as a protective coating on electrical terminals of separable electrical connectors. The silver-nickel coating is a silver-nickel nano-composite material characterized by silver and nickel grains having an average grain size of about five to about fifty nanometers, yielding a silver-rich phase and a harder nickel-rich phase as a result of silver and nickel being immiscible. In accordance with this invention, the volume fraction of nickel significantly influences the fretting wear resistance of the coating, with a preferred nickel content being resulting in the presence of disconnected islands of the nickel phase dispersed within a relatively softer silver matrix.

Abstract: Provided is a biaxially oriented, unidirectionally long polyethylene-2,6-naphthalenedicarboxylate film having the following characteristic properties;(A) both the Young's modulus in the longitudinal direction and the Young's modulus in the transverse direction are at least 600 kg/mm.sup.2, and the Young's modulus in the longitudinal direction is greater than the Young's modulus in the transverse direction,(B) the heat shrinkage factor in the transverse direction when the film has been treated under no load at 105.degree. C. for 30 minutes is at least 1%, and(C) the surface roughness Ra of one surface of the film is up to 5 nm, anda magnetic recording tape obtained by forming a thin magnetic metal film on the above film undergoes no curling, has high coercive force, has excellent electromagnetic conversion characteristic and permits high-density recording for a long period of time.

Abstract: An aluminum alloy sheet combining excellent press formability and spot weldability is disclosed. A chromate film of about 1.0 to 50.0 mg/m.sup.2 expressed in terms of metallic chromium is formed as a first layer on an aluminum alloy sheet, and an organic resin film containing about 60-95% by weight of organic lubricant and having a thickness of 0.02 to 0.90 .mu.m in terms of dry thickness is formed as a second layer on the chromate film. As the organic lubricant, a high-density polyethylene having a mean molecular weight of about 900 to 15,000 and a density of about 0.93 g/ml or more is preferable. This aluminum alloy sheet can be effectively used for automobile body applications.

Abstract: New composite-coated flat-rolled steel product and new methods of manufacture in which low-carbon steel, as received in cold-reduced continuous strip form is prepared for plating, a corrosion-prevention plating is applied, and a selected polymeric coating with lubricant is applied as the finish surface. The resulting composite-coated steel substrate is cold-rolled to decrease the composite-coated steel substrate gage. Selection of cold rolling steps, with non-use or selected use of stress-relief type of heat treatment before and/or after an initial cold-rolling of the steel substrate as received prior to surface preparation, provides for selective tin mill manufacture of composite-coated steel of various weights per unit area, for example, in the range of about 35 to about 100 lb/bb, produced by cold rolling of the composite-coated flat-rolled steel.

Abstract: A process for the selective variation in density of particulate matter codeposited within metallic matrices deposited onto articles utilizing increased levels of rotation of said articles during plating cycle to attain said selective codeposition density. The attainment of varying densities of codeposited particulate matter in the plated layer along the surface of the substrate is particularly useful in cost reduction and improved product performance.

Abstract: A method of electrical discharge machining at least one shaped hole in a metallic article using a shape memory alloy electrode is disclosed. The method comprises the steps of processing at least one shape memory alloy wire electrode to retain a trained shape; loading the electrode in an electrical discharge machining device; and electrical discharge machining at least one shaped hole in the article, whereby the hole approximates the trained shape of the electrode.

Abstract: A heat shield for providing thermal insulation is made of several uniform thickness aluminum sheets. Each sheet has stand-offs formed therein to space adjacent sheets and create air pockets in the heat shield.

Abstract: An article is coated with a multilayer coating comprising a nickel layer deposited on the surface of the article, a tin-nickel alloy layer deposited on the nickel layer, and a refractory metal compound, preferably zirconium nitride, deposited on the tin-nickel layer. The coating provides the color of polished brass to the article and also provides abrasion and corrosion protection.