Patents Examined by Jonathan Crepeau
  • Patent number: 11721839
    Abstract: An electrode assembly having an improved connection structure between electrode tabs includes: an electrode laminate including a plurality of unit cells, each unit cell of the plurality of unit cells formed of a positive electrode having an electrode tab extending from an end thereof, a negative electrode having an electrode tab extending from an end thereof, and a separator disposed between the positive electrode and the negative electrode; and a conductive adhesion portion connecting the electrode tabs of the positive electrode to each other or connecting the electrode tabs of the negative electrode to each other, wherein the conductive adhesion portion includes a safety element material, and wherein the safety element material is applied in the form of a slurry.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: August 8, 2023
    Inventor: Kyung Min Kim
  • Patent number: 11721835
    Abstract: A solid electrolyte material according to an aspect of the present disclosure is represented by the following Compositional Formula (1): Li6-3zYzX6 where, 0<z<2 is satisfied; and X represents Cl or Br.
    Type: Grant
    Filed: December 15, 2021
    Date of Patent: August 8, 2023
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Tetsuya Asano, Akihiro Sakai, Satoru Ohuchi, Masashi Sakaida, Akinobu Miyazaki, Shinya Hasegawa
  • Patent number: 11715866
    Abstract: A method of forming edge materials on an electrochemical cell component having a metallic foil substrate including a conductive coating on top and bottom surfaces and first and second edge portions extending laterally outward beyond the conductive coating, includes pulling the metallic foil substrate from a roll, feeding the metallic foil substrate through a profile machine and forming notches within the first and second edge portions that extend inwardly from outermost edges of the first and second edge portions a distance less than a distance between the outermost edges and the conductive coating, and define a plurality of electrode tabs, feeding the strip of metallic foil substrate sequentially through a plurality of 3-dimensional printing machines and printing edge materials onto the electrode tabs and the first and second edge portions between the plurality of electrode tabs, and rolling the strip of metallic foil substrate onto a roll.
    Type: Grant
    Filed: May 18, 2021
    Date of Patent: August 1, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Wai Ping Gloria Tam, David F. Titmuss
  • Patent number: 11710847
    Abstract: The use of ion-conducting materials to protect electrodes is generally described. The ion-conducting material may be in the form of a layer that is adjacent to a polymeric layer, such as a porous separator, to form a composite. At least a portion of the pores of the polymer layer may be filled or unfilled with the ion-conducting material. In some embodiments, the ion-conducting layer is sufficiently bonded to the polymer layer to prevent delamination of the layers during cycling of an electrochemical cell.
    Type: Grant
    Filed: October 18, 2021
    Date of Patent: July 25, 2023
    Assignee: Sion Power Corporation
    Inventors: Michael G. Laramie, Yuriy V. Mikhaylik, Tracy Earl Kelley, David Child, Chariclea Scordilis-Kelley, Veronika G. Viner, Bala Sankaran
  • Patent number: 11710857
    Abstract: A process for recovering a nickel cobalt manganese hydroxide from recycled lithium-ion battery (LIB) material such as black mass, black powder, filter cake, or the like. The recycled LIB material is mixed with water and either sulfuric acid or hydrochloric acid at a pH less than 2. Cobalt, nickel, and manganese oxides from the recycled lithium-ion battery material dissolve into the acidic water with the reductive assistance of gaseous sulfur dioxide. Anode carbon is filtered from the acidic water, leaving the dissolved cobalt, nickel, and manganese oxides in a filtrate. The filtrate is mixed with aqueous sodium hydroxide at a pH greater than 8. Nickel cobalt manganese hydroxide precipitates from the filtrate. The nickel cobalt manganese hydroxide is filtered from the filtrate and dried. The filtrate may be treated ammonium fluoride or ammonium bifluoride to precipitate lithium fluoride from the filtrate.
    Type: Grant
    Filed: April 16, 2022
    Date of Patent: July 25, 2023
    Assignee: American Hyperform, Inc.
    Inventors: William Novis Smith, Scott D. Swoffer
  • Patent number: 11705558
    Abstract: A fuel cell includes a flow field plate having at least one channel and at least one land, where each of the at least one channel is positioned between two adjacent lands. The fuel cell further includes a gas diffusion layer (GDL) positioned between the flow field plate and a catalyst layer, where the catalyst layer has a first region aligned with the at least one channel and a second region aligned with the at least one land. The first region may have a first catalyst material supported by a first catalyst support region, and the second region may have a second catalyst material supported by a second catalyst support region.
    Type: Grant
    Filed: June 19, 2020
    Date of Patent: July 18, 2023
    Assignee: Robert Bosch GmbH
    Inventors: Lei Cheng, Michael Metzger, Saravanan Kuppan, Christina Johnston
  • Patent number: 11699814
    Abstract: An electrochemical cell is provided which includes a cathode, an anode, an electrolyte separator, and an anode current collector located on the anode. The anode is a three-dimensional (3D) porous anode including ionically conducting electrolyte strands and pores which extend through the anode from the anode current collector to the electrolyte separator. The anode also includes electronically conducting networks extending on sidewall surfaces of the pores from the anode current collector to the electrolyte separator.
    Type: Grant
    Filed: September 29, 2022
    Date of Patent: July 11, 2023
    Assignee: Sakuu Corporation
    Inventors: Steven Zhichao Shi, Philip Eugene Rogren
  • Patent number: 11699832
    Abstract: To prevent an increase in the electrical resistance between a terminal for external connection and a cell terminal of a battery cell of a battery cell group. A battery module 100 includes a battery cell group 10, a pair of end plates 20, a bus bar 30, and a fastening member 40. The end plate 20 includes a recess 21 adapted to partially house the fastening member 40 in a mutually movable manner in one direction (X-direction) corresponding to the stacked direction of the plurality of battery cells 1. The battery module 100 also has a gap S between an inner side wall 21a of the recess 21 and the fastening member 40 in the one direction (X-direction).
    Type: Grant
    Filed: August 3, 2018
    Date of Patent: July 11, 2023
    Assignee: VEHICLE ENERGY JAPAN INC.
    Inventors: Osamu Kubota, Kazunori Ojima, Yoshitaka Watahiki, Takashi Suzuki
  • Patent number: 11695115
    Abstract: A positive electrode active material for a non-aqueous electrolyte secondary battery according to a configuration includes a lithium-transition metal composite oxide containing nickel (Ni) in an amount of greater than or equal to 80 mol %, in which boron (B) is present at least on a particle surface of the lithium-transition metal composite oxide. In the lithium-transition metal composite oxide, when particles having a larger particle size than a volume-based 70% particle size (D70) are first particles and particles having a smaller particle size than a volume-based 30% particle size (D30) are second particles, a coverage ratio of B on surfaces of the second particle is larger than a coverage ratio of B on surfaces of the first particle by 5% or greater.
    Type: Grant
    Filed: October 27, 2020
    Date of Patent: July 4, 2023
    Assignees: PANASONIC HOLDINGS CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Natsumi Goto, Takashi Ko, Shinya Suzuki, Fumiharu Niina, Sho Tsuruta, Ryo Hanazaki
  • Patent number: 11695114
    Abstract: The present invention relates to a positive electrode active material which has the structural stability of a lithium composite oxide constituting a positive electrode active material and a lithium secondary battery including the same. The lithium composite oxide constituting the positive electrode active material according to the present invention is able to reduce the surface area and grain boundary of secondary particles having a side reaction with an electrolyte solution, thereby improving high-temperature stability and reducing gas generation caused by the positive electrode active material, and the structural stability of the lithium composite oxide may be improved using a cation-mixing layer covering the surface of a primary particle.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: July 4, 2023
    Assignee: ECOPRO BM CO., LTD.
    Inventors: Moon Ho Choi, Hyun Jong Yu, Jung Bae Park
  • Patent number: 11682753
    Abstract: A lithium foil laminating apparatus for an anode material of a lithium metal battery comprises a pair of lithium foil unwinders; a pair of tension guide rolls; a pair of horizontal guide rolls; a pair of first release film winders; a copper foil unwinder; a copper foil tension regulator; a pair of lithium foil cutters; a pair of guide plates; a pair of guide rolls; a pair of press rolls; a first release film unwinder; and an anode material winder.
    Type: Grant
    Filed: September 28, 2022
    Date of Patent: June 20, 2023
    Inventor: Young Hwan Kim
  • Patent number: 11682813
    Abstract: Disclosed are a battery cell and a manufacturing method thereof, and a battery using the battery cell. The battery cell comprises a plurality of laminated plate sets, and each plate set is formed by laminating a positive plate, a separator and a negative plate; the positive plate is provided with a positive tab extending outwardly along the plate, and the positive tab is provided with a positive tab bend; or, the negative plate is provided with a negative tab extending outwardly along the plate, and the negative tab is provided with a negative tab bend; and a plurality of positive tab bends and/or negative tab bends of the plurality of laminated plate sets are laminated to form a bent book page-shaped structure.
    Type: Grant
    Filed: October 12, 2022
    Date of Patent: June 20, 2023
    Assignee: Shenzhen Greensun Technology Co., Ltd.
    Inventors: Shuli Lu, Yajun Li, Qingyi Wang, Jin Zhang, Yangqing Luo, Yongchang Tang, Bainong Zhu, Fazuan Le
  • Patent number: 11677065
    Abstract: The present invention relates to a cathode active material for a lithium secondary battery, and more particularly, to a cathode active material for a lithium secondary battery, which includes a core portion and a shell portion surrounding the core portion, in which a total content of cobalt in the core portion and the shell portion is 5 to 12 mol %, and the content of cobalt in the core portion and the shell portion is adjusted to be within a predetermined range. In the cathode active material precursor and the cathode active material for a secondary battery prepared using the same according to the present invention, optimal capacity of a lithium secondary battery may be increased by adjusting the cobalt content in the particles of the cathode active material, and life characteristics may be enhanced by improving stability.
    Type: Grant
    Filed: January 11, 2022
    Date of Patent: June 13, 2023
    Assignee: ECOPRO BM CO., LTD.
    Inventors: Sung Jin Jang, Moon Ho Choi, Jun Won Suh, Jung Han Lee, Ji Hyun Nam, Seung Woo Choi
  • Patent number: 11677119
    Abstract: To improve the safety of a secondary battery, the present disclosure provides a secondary battery including: a plurality of battery cells each including a case and an electrode assembly accommodated in the case; a plurality of first bus bars electrically connected to the plurality of battery cells and having a first thickness, the plurality of first bus bars being apart from each other with a predetermined gap therebetween; and a second bus bar arranged above the plurality of first bus bars and electrically connected to the plurality of first bus bars, the second bus bar having a second thickness greater than the first thickness.
    Type: Grant
    Filed: January 30, 2018
    Date of Patent: June 13, 2023
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Jaelim Ryu
  • Patent number: 11677117
    Abstract: A battery module includes a box-shaped housing case that is open at an upper side and that does not include a hole formed in a side wall, a battery stack that includes plural battery cells stacked along a horizontal direction and that is housed inside the housing case, and a shim that is disposed between the battery stack and the housing case so as to press the battery stack along the stacking direction of the battery cells in a state in which the battery stack is housed inside the housing case.
    Type: Grant
    Filed: January 19, 2021
    Date of Patent: June 13, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Akifumi Mizutani
  • Patent number: 11670768
    Abstract: A nickel-based active material precursor for a lithium secondary battery includes: a secondary particle including a plurality of particulate structures, wherein each particulate structure includes a porous core portion and a shell portion, the shell portion including primary particles radially arranged on the porous core portion; and the secondary particle has a plurality of radial centers. When the nickel-based active material precursor is used, a nickel-based positive active material having a short lithium ion diffusion distance, in which intercalation and deintercalation of lithium are facilitated, may be obtained. A lithium secondary battery manufactured using the positive active material may exhibit enhanced lithium availability, and may exhibit enhanced capacity and lifespan due to suppression of crack formation in the active material during charging and discharging.
    Type: Grant
    Filed: June 25, 2019
    Date of Patent: June 6, 2023
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Pilsang Yun, Jangsuk Hyun, Wooyoung Yang
  • Patent number: 11670811
    Abstract: An apparatus may store at least one object including at least one top end and at least one bottom end. The apparatus may include a container configured to store the at least one object and a pouch containing a liquid. The pouch may be configured to substantially cover the at least one top end of the at least one object when stored inside the container. The pouch may be configured to contact the at least one top end of the at least one object and to open when contacted by contents expelled from the at least one object due to thermal runaway.
    Type: Grant
    Filed: June 17, 2021
    Date of Patent: June 6, 2023
    Assignee: FEDERAL EXPRESS CORPORATION
    Inventor: Mark Richard Petzinger
  • Patent number: 11658323
    Abstract: A method for making an improved fuel cell using a porosity gradient design for gas diffusion layers in a hydrogen fuel cell, a gas diffusion layer made by the method and a fuel cell containing the gas diffusion layer.
    Type: Grant
    Filed: September 30, 2019
    Date of Patent: May 23, 2023
    Assignee: King Fahd University of Petroleum and Minerals
    Inventor: Jamal Hussain Al-Smail
  • Patent number: 11658366
    Abstract: The present application provides an electrochemical device. The electrochemical device, comprising: a positive electrode; a negative electrode; and the separator, disposed between the positive electrode and the negative electrode, wherein the separator comprising a porous substrate, a first coating layer and a second coating layer, the first coating layer and the second coating layer are on a surface of the porous substrate, the first coating layer is disposed on at least one side of the second coating layer, the first coating layer includes a first binder, and the second coating layer includes a second binder, the adhesive force between the first coating layer and the positive electrode or the negative electrode is greater than the adhesive force between the second coating layer and the positive electrode or the negative electrode. The electrochemical device provided by the present application can further improve the cycle performance of the electrochemical device.
    Type: Grant
    Filed: November 4, 2019
    Date of Patent: May 23, 2023
    Assignee: Dongguan Poweramp Technology Limited
    Inventors: Silin Huang, Huixin Wang, Sheng Cheng, Hongming Yu
  • Patent number: 11652228
    Abstract: Disclosed is a method of manufacturing an electrolyte membrane for fuel cells. The method includes preparing an electrolyte layer including one or more ion conductive polymers that form a proton movement channel, and permeating a gas from a first surface of the electrolyte layer to a second surface of the electrolyte layer.
    Type: Grant
    Filed: March 9, 2022
    Date of Patent: May 16, 2023
    Assignees: Hyundai Motor Company, Kia Corporation
    Inventors: Sukhwan Yun, Bo Ki Hong