Patents Examined by Joseph Del Sole
  • Patent number: 8343413
    Abstract: An object of the invention is to provide a method for manufacturing a molded foam which is lightweight and excellent in strength. According to the invention, a method for manufacturing a molded foam from a foamed parison includes: an extruding step of extruding a resin blend containing a foaming agent and a thermoplastic resin to form a foamed parison; an attaching step of closely attaching facing portions of an inner wall surface of the foamed parison to each other to form a foamed parison laminated body; a mold clamping step of sealing and mold clamping the foamed parison laminated body by clamping the foamed parison laminated body by split mold blocks; and a sucking step of sucking air between the split mold blocks to reduce a pressure between the split mold blocks, after the attaching step and the mold clamping step.
    Type: Grant
    Filed: October 27, 2010
    Date of Patent: January 1, 2013
    Assignee: Kyoraku Co. Ltd.
    Inventors: Masaaki Onodera, Teruo Tamada, Tatsuya Fukuda, Yu Igarashi, Yoshinori Ohno
  • Patent number: 8337186
    Abstract: An example molding method includes: feeding a molten foamable resin by injection in a cavity formed in a molding die; allowing the molten foamable resin to flow in the cavity; and foaming and solidifying the molten foamable resin to mold a resin foam product. The example molding method performs flow rate control by controlling a flow rate of the molten foamable resin at a welding portion to be equal to or higher than a flow rate of the molten foamable resin at an upstream portion adjacent to the welding portion.
    Type: Grant
    Filed: December 28, 2009
    Date of Patent: December 25, 2012
    Assignee: Mazda Motor Corporation
    Inventors: Tuguhisa Miyamoto, Junichi Ogawa, Mitsuharu Kaneko, Yukinori Nakajima
  • Patent number: 8337074
    Abstract: A stirrer unit includes a reaction vessel having an inlet port, a shaft stirrer having a stirrer blade and a stirrer shaft connected to the stirrer blade, and an adapter defining a passage. The adapter is configured to be inserted into the inlet port and releasably fastened to the inlet port using a fastening device so that, in a connected state, the stirrer blade and a part of the stirrer shaft is disposed inside the reaction vessel. Furthermore, in the connected state, an immersion depth to which the stirrer shaft extends into the reaction vessel is adjustable and securable using a locking device in at least two positions that are spaced apart from one another.
    Type: Grant
    Filed: September 29, 2008
    Date of Patent: December 25, 2012
    Assignee: Mettler-Toledo AG
    Inventors: Hansueli Wild, Marcel Trueb, Beat Signer
  • Patent number: 8337189
    Abstract: The invention relates to a device for producing pellets from plastic material or from material to be pelletized. Said device comprises a continuous casting device (1) from which at least one strand (2) of the material to be pelletized is issued, and a belt conveyor (3) comprising at least one conveying belt (4) on which the strand (2) can be fed to a pelletizer (5), said pelletizer breaking the strand up into pellets (6). The invention is characterized in that the belt conveyor (3) has a switchable direction of conveyance of the conveying belt (4), a direction of feed conveyance towards the pelletizer (5) and a direction of discharge conveyance away from the pelletizer (5). The invention also relates to a method for operating said device.
    Type: Grant
    Filed: October 15, 2008
    Date of Patent: December 25, 2012
    Assignee: Automatik Plastics Machinery GmbH
    Inventors: Sven Fenchel, Jochen Scheurich
  • Patent number: 8337191
    Abstract: The present invention is directed to extrusion dies for making extruded synthetic wood and methods relating thereto. The dies include adapter dies, transition dies, stranding dies, and molding dies. The adapter dies include a channel with a restricted cross-sectional area. The stranding dies include a plurality of non-uniform channels that differ in length, cross-sectional area, cross-sectional shape, or combinations thereof. The transition dies are coordinately configured with the stranding die to adjust the flow rate of the extrudate. Particular configurations of dies upstream of the molding die allow for higher compression ratios in the molding die than previously feasible. Each of the dies described herein may be used individually with standard dies known in the art. Alternatively, the dies may be used in combination to form integrated units. The dies described herein allow for making stronger, more consistent synthetic wood at greater output rates than previously possible.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: December 25, 2012
    Assignee: Strandex Corporation
    Inventors: Brian David Keller, David Frank Dostal, Alfred Bruce England
  • Patent number: 8336593
    Abstract: There is provided a pneumatic tire capable of improving high-speed durability and noise characteristics. The pneumatic tire has a belt-reinforcing structure 10 radially outwardly of belt plies 8 and 9, the belt-reinforcing structure 10 having organic fiber cords n spirally wound in the circumferential direction T of the tire. The belt-reinforcing structure 10 has an end reinforcement layer 10B disposed radially outwardly of each end region BE of the belt plies 8 and 9.
    Type: Grant
    Filed: November 19, 2007
    Date of Patent: December 25, 2012
    Assignee: The Yokohama Rubber Co., Ltd.
    Inventor: Shinya Harikae
  • Patent number: 8337731
    Abstract: A dry fabric seal for use with tooling for liquid resin molding processes and a method for creating the seal are disclosed. In the illustrative embodiment, the seal comprises an annular resin reservoir, a level of resin within the reservoir, a device for controlling the resin level, and a perforated pressure plate that forms one wall of the reservoir. The seal is created by controlling the level of resin between the tooling (e.g., the inner and outer molds, etc.) so that air cannot leak in (for vacuum processes) or out (for pressurized processes) between the fibers in the fabric near the top of the molds.
    Type: Grant
    Filed: June 15, 2009
    Date of Patent: December 25, 2012
    Assignee: Lockheed Martin Corporation
    Inventors: Alan K. Miller, Stephen L. Bailey
  • Patent number: 8336592
    Abstract: A pneumatic tire in which, in employing as an air-impermeable layer a film formed of a thermoplastic resin or a thermoplastic elastomer component obtained by blending a thermoplastic resin with an elastomer, separation of the film during tire production is prevented; and a process for producing the same. The pneumatic tire is obtained by disposing a film closer to a tire cavity than a carcass layer, disposing a first rubber layer closer to the tire cavity than the film so as to cover the film, and disposing ends, in the width direction, of the first rubber layer outward of ends, in the width direction, of the film, the film being formed of a thermoplastic resin or a thermoplastic elastomer composition obtained by blending a thermoplastic resin with an elastomer.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: December 25, 2012
    Assignee: The Yokohama Rubber Co., Ltd.
    Inventors: Takahiko Sawada, Yoshiaki Hashimura, Norifumi Kameda
  • Patent number: 8337190
    Abstract: A method and apparatus is provided which uses activation members for incrementally stretching a web at a low strain rate. The activation members include an activation belt and a single activation member wherein the activation belt and single activation member comprise a plurality of teeth and grooves that complement and engage one another at a depth of engagement in a deformation zone. The depth of engagement can be controlled to increase linearly over at least a portion of the deformation zone such that a web interposed between the activation belt and the single activation member in the deformation zone is incrementally stretched at a low rate of strain.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: December 25, 2012
    Assignee: The Procter & Gamble Company
    Inventors: John Joseph Curro, John Brian Strube, Timothy Ian Mullane, Jill Marlene Orr
  • Patent number: 8333583
    Abstract: A mold for imprinting a patterned region by imprint lithography is provided with a peripheral groove around the patterned region. The groove is connected, as by channels through the mold, to a switchable source for gas removal to prevent bubbles and for the application of pressurized gas to separate the mold and substrate. In use, the mold is disposed adjacent the moldable surface and gas is withdrawn from the patterned region through the groove as the mold is pressed toward and into the moldable surface. At or near the end of the imprinting, the process is switched from removal of gas to the application of pressurized gas. The pressurized gas passes through the groove and separates or facilitates separation of the mold and the moldable surface.
    Type: Grant
    Filed: June 7, 2010
    Date of Patent: December 18, 2012
    Assignee: Nanonex Corporation
    Inventors: Wei Zhang, Hua Tan, Stephen Y. Chou
  • Patent number: 8328547
    Abstract: An injection foam molding machine according to the present invention includes: a clamping unit that moves a movable die plate 3 relative to a fixed die plate 2 to clamp the die plates; a fixed side mold attached to the fixed die plate 2; a movable side mold attached to the movable die plate 3; a plurality of drive units 50 that widen an interval between both of the die plates 2 and 3; and a die-plate-interval adjusting unit 60 that adjusts a distance over which the movable die plate 3 is moved by the drive units 50, and when a molten foam resin is foamed, an inner-side interval within the mold cavity is determined, and thus an accurate molded product can be obtained.
    Type: Grant
    Filed: January 24, 2008
    Date of Patent: December 11, 2012
    Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.
    Inventors: Saburo Fujita, Yasuaki Ozeki
  • Patent number: 8323829
    Abstract: An electrode is used for an electric storage device that includes plural electrodes that are stacked such that an ion-conductive layer is disposed between each pair of the electrodes. Each of the plural electrodes includes a current collector, and an electrode layer, formed on the current collector, which contains an active material. The configuration of the electrode layer (for example, the amount of the active material) varies according to the position in the electrode layer such that a current density in a first region of the electrode, where heat radiation performance is lower than the heat radiation performance in a second region of the electrode, is lower than the current density in the second region of the electrode.
    Type: Grant
    Filed: August 22, 2007
    Date of Patent: December 4, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Yoshiyuki Nakamura
  • Patent number: 8323549
    Abstract: A method for forming temporary protective coatings and bondable surfaces is disclosed. In the method, a soluble layer is disposed on a material surface, such as the interior surfaces of cell walls of a web material. The soluble material is then removed or leached from the web material to form and expose a roughly textured, bondable surface for bonding with another material, such as AVCOAT insulation. Use of the soluble layer, therefore, enhances the bondability of any surface that requires good adhesion, such as where the surface is difficult to reach for conventional surface preparation techniques.
    Type: Grant
    Filed: November 16, 2009
    Date of Patent: December 4, 2012
    Assignee: Textron Systems Corporation
    Inventors: Raymond C. Loszewski, Daniel P. DeSantis
  • Patent number: 8323016
    Abstract: A device and method of producing a building panel with a compressed and curved edge including a press tool, a heat device and a lubricating device and a building panel with a curved edge produced by the device and method.
    Type: Grant
    Filed: September 15, 2006
    Date of Patent: December 4, 2012
    Assignee: Valinge Innovation Belgium BVBA
    Inventors: Jan Jacobsson, Peter Wingardh
  • Patent number: 8323017
    Abstract: Apparatus for producing an object by sequentially forming thin layers of a construction material one on top of the other responsive to data defining the object, the apparatus comprising: a plurality of printing heads each having a surface formed with a plurality of output orifices and controllable to dispense the construction material through each orifice independently of the other orifices; a shuttle to which the printing heads are mounted; a support surface; and a controller adapted to control the shuttle to move back and forth over the support surface and as the shuttle moves to control the printing heads to dispense the construction material through each of their respective orifices responsive to the data to form a first layer on the support surface and thereafter, sequentially the other layers; wherein each printing head is dismountable from the shuttle and replaceable independently of the other printing heads.
    Type: Grant
    Filed: January 26, 2011
    Date of Patent: December 4, 2012
    Assignee: Objet Ltd.
    Inventors: Eliahu M. Kritchman, Igal Zeytoun
  • Patent number: 8317504
    Abstract: The invention relates to a method and a device for producing plastic granulate, having a granulator which breaks up essentially continuously conveyed plastic mass flow into granulate particles, the granulator (17, 40) comprising a cutting unit (21, 22; 32, 33, 34), whose cutting elements engage on the plastic mass flow when breaking up the plastic, and the device (1, 31) comprising at least one oscillation sensor (24, 25; 60, 61), using which oscillations occurring on the device (1, 31), in particular on the granulator (17, 40), may be detected.
    Type: Grant
    Filed: April 1, 2008
    Date of Patent: November 27, 2012
    Assignee: Automatik Plastics Machinery GmbH
    Inventor: Frank Garbe
  • Patent number: 8318072
    Abstract: One embodiment of the present invention provides a method for producing a stretched cellulose acylate film with an in-plane retardation, Re, of 100 nm or more and a relationship between the thickness direction retardation, Rth, and Re which satisfies Rth<(Re/2), by longitudinally stretching an unstretched cellulose acylate film in a longitudinal direction by pulling by means of a difference in circumferential velocity between a pair of rollers, wherein the method is characterized in that the cellulose acylate film is subjected to free-end uniaxial stretching to a longitudinal stretch ratio of 1 to 2 while the film is being heated in a heating oven installed between the pair of rollers at a stretching temperature in the range of Tc?10° C. to Tc+70° C., Tc being the crystallization temperature of the film, and with the temperature difference in the film width direction maintained within 10° C.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: November 27, 2012
    Assignee: FUJIFILM Corporation
    Inventor: Masaaki Otoshi
  • Patent number: 8318063
    Abstract: A method of forming a composite article by injecting at least two composite materials comprising metal carbides into a mold to form a green compact is disclosed. The composite materials may be metal powders comprising a binder metal, a hard particle. The composite material may further comprise a plastic binder. The two different composite materials are injected into the mold to form the green compact. Additionally, the composite materials may be injected through a die before entering the mold. In a specific embodiment, the die forms at least one internal channel within the green compact.
    Type: Grant
    Filed: October 24, 2006
    Date of Patent: November 27, 2012
    Assignee: TDY Industries, LLC
    Inventors: Prakash K. Mirchandani, David J. Wills, Michale E. Waller, Jeffrey L. Weigold, Billy D. Swearengin
  • Patent number: 8318079
    Abstract: The invention relates to a method for assembling an adhesive device comprising a first matrix-forming material with holes and a second material, the method comprising: (a) compose the first matrix-forming material with holes; (b) compose the second material with a Tm lower than the Tm of the first material, while enabling increase in the Tm of the second material; (c) assemble the adhesive device by filling the holes of the first matrix-forming material of step (a) with the deformable second material of step (b) at a temperature where the second material is deformable and the first material is non-deformable; (d) increase the Tm of the second material.
    Type: Grant
    Filed: December 19, 2006
    Date of Patent: November 27, 2012
    Assignee: Coloplast A/S
    Inventor: Mads Lykke
  • Patent number: 8317506
    Abstract: A knockout mechanism for a food patty forming machine with one or more knockout cups for ejecting formed food from a cavity of a reciprocating mold plate. A rocker arm moves the knockout cup between a raised position and a knockout position. A linear actuator applies force to the knockout cup to move the knockout cup from the raised position to the knockout position. A spring also applies force on the rocker arm to move the knockout cup.
    Type: Grant
    Filed: January 25, 2010
    Date of Patent: November 27, 2012
    Assignee: Formax, Inc.
    Inventors: Chris Moore, Paul Taylor