Patents Examined by Joseph Leyson
  • Patent number: 9017059
    Abstract: A combined mixing element and extruding plunger disposed on a rod with at least two distinct sections incorporated into a toy extruder for simply yet uniquely mixing and extruding a formable material through rotation of the same rod. The rod is disposed at the container having first and second ends and including at least first and second rod sections disposed there between. The second rod section is threaded and the toy further includes a plunger disposed at the first end of the rod at least partially within a hollow container including an aperture through a surface of the plunger.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: April 28, 2015
    Assignee: Hasbro, Inc.
    Inventor: Douglas Arthur Schultheis
  • Patent number: 8992198
    Abstract: An apparatus is described having an extrusion means for extruding a molten polymer strand; a pelletizer; and a trough disposed to convey a polymer strand from the extrusion means to the pelletizer; the trough has an interior bottom surface; a water dispensing means disposed to provide a layer of water on a first portion of the interior bottom surface that is proximate to the extrusion means; a mesh or perforated surface disposed in the trough downstream from the water dispensing means, disposed to permit the separation of water from a water-immersed strand incident upon it; and a second portion of the interior bottom surface downstream from that mesh or perforated surface, disposed to contain a layer of water.
    Type: Grant
    Filed: February 27, 2012
    Date of Patent: March 31, 2015
    Assignee: E I du Pont de Nemours and Company
    Inventors: Dennis Gerard Madeleine, Michael Joseph Molitor, John Harvey Eng
  • Patent number: 8979521
    Abstract: A slot nozzle assembly for extruding a fluid material includes a slot for extruding a fluid material, a plurality of material exit ports, and a plurality of material dispersion passages communicating with the slot and the plurality of material exit ports, respectively. The widths of the plurality of material dispersion passages in the longitudinal direction of the slot widen from the plurality of material exit ports toward the slot for extruding a fluid material essentially uniformly in the longitudinal direction of the slot.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: March 17, 2015
    Assignee: Nordson Corporation
    Inventor: Koichi Kondo
  • Patent number: 8956141
    Abstract: A die piece for extrusion molded noodles is a die piece in which a contact angle of a water droplet on a die piece surface is 61 to 73 degrees and a water absorption of the die piece is 0.01 to 0.15% by weight after the die piece is immersed in water for 24 hours. The use of the die piece for extrusion molded noodles makes it possible to produce pasta, spaghetti, or any other extrusion molded noodles with no increase or decrease in its surface roughness (degree of surface roughness) over time and also makes it possible to stably produce, over a prolonged period of time, extrusion molded noodles having proper surface roughness.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: February 17, 2015
    Assignee: Nisshin Foods Inc.
    Inventors: Takuya Satou, Masahiro Higuchi
  • Patent number: 8951029
    Abstract: A mobile plastics extrusion plant 10 for manufacturing an extruded plastics product in a remote location. The mobile plant 10 comprises the following components: a transportable container 16 for storing raw plastics material prior to extrusion, and a transportable extruded product forming assembly (in the form of a die and former assembly 12) for forming an extruded plastics product from the raw plastics material. The mobile extrusion plant 10 further comprises a transportable delivery system 18 for delivering the raw plastics material from the transportable container 16 to the die and former assembly 12 whereby, in use, the entire plant can be transported to a remote location and operated to manufacture an extruded plastics product.
    Type: Grant
    Filed: February 24, 2012
    Date of Patent: February 10, 2015
    Assignee: Polyline Piping Systems Pty Ltd.
    Inventor: David John Wilkie
  • Patent number: 8944803
    Abstract: A machine and method of extruding concrete building product, e.g., brick, tile, paver, or shingles, and concrete mixture therefor. The mixture has aggregate, liquid and binder that includes fly ash and can include slag with moisture content controlled producing a zero or negative slump loose feed mixture compacted in a consolidation chamber of the machine into increased density consolidated mixture extruded from an extrusion chamber in communication with the consolidation chamber with compaction force being generally transverse to extrusion force. Compaction force is maintained during extrusion through a die of non-tapering construction. Where the extruded product is a brick, the extruded slug is cut into a plurality of bricks using a rotary cutter having an offset forming an increased moisture absorbing region in the cut surface of each brick formed from the slug that better bonds with mortar during bricklaying.
    Type: Grant
    Filed: May 18, 2011
    Date of Patent: February 3, 2015
    Assignee: TEC Products, Inc.
    Inventor: Terence J. Fellabaum
  • Patent number: 8939751
    Abstract: An annular die has a mandrel having a spiral groove formed in a surface of the mandrel that distributes a flow of liquid across the mandrel surface and directs the flow of liquid in a flow direction across the spiral groove and across the mandrel surface. At least a portion of the spiral groove has a cross-section configuration where an interior surface of the spiral groove portion is oriented toward the flow direction as the interior surface extends to and intersects with the mandrel surface. The annular die has particular, but not limited, application as a blown film die.
    Type: Grant
    Filed: March 29, 2013
    Date of Patent: January 27, 2015
    Assignee: Gloucester Engineering Co., Inc.
    Inventors: Michael Charles Andrews, Chad Allen Biron, William Welsh Bode, William Ellery Jones, Bruce Michael O'Connor, Mark Dean Steele
  • Patent number: 8936454
    Abstract: This invention provides a resin extrusion die capable of suppressing die drool generation and contamination of a resin molded form with generated die drool serving as foreign substances. The resin extrusion die includes a cap through which a molten resin is extruded, and a cover that includes a gas outlet for forming a gap around the tip of a discharge nozzle and covers at least part of the cap so as to form a space between the cap and the gas outlet. The gas outlet forms, around the tip of the discharge nozzle, the gap whose maximum width/minimum width ranges from 1.05 to 2.0, thereby changing a gas supplied into the cover and flowing out of the gap to a turbulent flow.
    Type: Grant
    Filed: November 22, 2011
    Date of Patent: January 20, 2015
    Assignee: Mitsubishi Engineering-Plastics Corporation
    Inventor: Toshiyuki Tajiri
  • Patent number: 8936460
    Abstract: An extrusion head for an extrusion apparatus can include a spider for supporting a central mandrel. A high volume reservoir can be mounted to the spider on a downstream side of the spider. The central mandrel can extend longitudinally into the high volume reservoir. The high volume reservoir can have an axially straight annular conduit with a length L and an outer diameter OD. The annular conduit can have an L to OD ratio of about 1:1. A set of dies can be mounted downstream of the high volume reservoir, whereby the high volume reservoir reduces pressure and promotes homogenization of molten polymer flowing therethrough, before reaching the set of dies.
    Type: Grant
    Filed: September 21, 2010
    Date of Patent: January 20, 2015
    Assignee: American Maplan Corporation
    Inventors: John Michael Wallen, James W. Nixon, Bradley M. Eisenbarth
  • Patent number: 8914966
    Abstract: A die having large numbers of grooves for molding a material to a honeycomb structure, wherein a surface having the grooves has an outer periphery in a polygonal shape having 6 or more corners, and wherein the grooves are crossing the outer periphery at an angle of 30° or more.
    Type: Grant
    Filed: October 29, 2007
    Date of Patent: December 23, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Kazuyuki Kurakake, Tomohisa Ogata
  • Patent number: 8899953
    Abstract: An extrusion die head for the extrusion of hollow or center-filled shapes as well as apparatus comprising the extrusion die head and methods employing the die head. The extrusion die head (10) is for the preparation of a plurality of center-filled products (34) of varying composition wherein each product comprises a first (filling) material and a second (outer) material. The die head comprises at least one tube (22) such that a first material may be extruded through the tube or tubes and a second material may be extruded around the tube or tubes. The location and the number of the tubes may be customized to vary the location and amount of the first material relative to the second material and thereby vary the composition of the center-filled product. The extrusion die head apparatus comprises a sleeve (40) enclosing the die head. In one embodiment a first material is conveyed from one or more first apertures (18) via one or more tubes (22) to one or more second apertures (20) where it is extruded.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: December 2, 2014
    Assignee: Cadbury UK Limited
    Inventor: Andrew Bufton
  • Patent number: 8894398
    Abstract: A modular plastic extrusion apparatus has several component parts. The design of the integration of those parts into a modular extrusion system is unique. Said design allows for rapid assembly, testing, disassembly and placement into production of extruded plastics. This modular plastic extrusion apparatus has several components with replaceable counterparts that, after one product line of a particular color has been extruded by the apparatus, enable the component parts used to produce the particular color extrusion to be removed from the apparatus and replaced with their clean counterparts to continue producing an extrusion product line of a different color while the removed components are cleaned off line.
    Type: Grant
    Filed: July 20, 2012
    Date of Patent: November 25, 2014
    Assignee: Apex Business Holdings, L.P.
    Inventors: Mark K. Donohoo, Terry B. McGregor, Michael L. Walker, Michael A. Meredith, Steven W. Spahn, Jeffery H. West
  • Patent number: 8882485
    Abstract: A spinneret bundle for producing fibers from a polymer melt includes an elongated nozzle plate that has a feed channel on an upper face and at least one row of nozzle bores that are arranged next to one another on a lower face. A distributing plate lies on the upper face of the nozzle plate and has a distributing chamber that faces the feed channel and a melt inlet that is connected to the distributing chamber. A perforated plate with a plurality of through-bores is provided between the distributing chamber of the distributing plate and the feed channel of the nozzle plate in order to achieve a redistribution and uniformity of the melt when the melt is introduced into the feed channel.
    Type: Grant
    Filed: July 8, 2013
    Date of Patent: November 11, 2014
    Assignee: Oerlikon Textile GmbH & Co. KG
    Inventors: Günter Schütt, Volker Birkholz, Nicola Efftunge-Reichau, Sebastian Kohl
  • Patent number: 8876518
    Abstract: A forming apparatus for forming a formable material. Each forming tool of a second forming tool set is adapted to co-act with one or more forming tools of a first forming tool set, or vice versa, to form a co-acting forming tool in a pressure forming zone. There is a first forming tool set guide or guides about which the first forming tool set can be moved about a first circuit. There is also a second forming tool set guide or guides about which the second forming tool set can be moved about a second circuit. A drive drives the tools in a machine direction. At least on part of the circuit, adjacent forming tools of one the forming tool sets are movably supported such that the only relative movement of the adjacent forming tools is towards or away from the forming tools of the other forming tool set.
    Type: Grant
    Filed: November 16, 2006
    Date of Patent: November 4, 2014
    Assignee: Manufacturing Systems Limited
    Inventors: Andrew Leo Haynes, Christopher John Nicholls, Gabriel Ioan Giurgiu, Samuel Gwynn Buckingham
  • Patent number: 8870559
    Abstract: A melt spinning apparatus has an apparatus body, and the apparatus body includes a spinning nozzle through which a molten resin is extruded into a filament, a primary air channel for directing primary airflow to the filament of the molten resin extruded from the spinning nozzle, and a secondary air channel for directing secondary airflow to the filament at a position downstream of the primary air channel. A part, which is closer to the spinning nozzle, of a wall of the secondary air channel that defines an air exit of the secondary air channel is chamfered to straighten the secondary airflow.
    Type: Grant
    Filed: November 28, 2011
    Date of Patent: October 28, 2014
    Assignee: Toyota Boshoku Kabushiki Kaisha
    Inventors: Mai Oyamada, Hiroshi Koyama
  • Patent number: 8858211
    Abstract: A coating die that includes a removable manifold section with each side of the manifold section defining a manifold, a land, and an outlet or lip. The two manifolds, lands and outlets may be the same or different, respectively. The manifold section is removably connected to at least one die body and can be removed from the die body to switch between the two sides of the manifold section. The coating die is designed and configured for web or substrate coating, either on-roll (supported web) coating or off-roll (tension web) coating.
    Type: Grant
    Filed: January 31, 2011
    Date of Patent: October 14, 2014
    Assignee: Premier Dies Corporation
    Inventor: Ronald Fraley
  • Patent number: 8851877
    Abstract: Provided is a die for extrusion forming for extrusion forming of a honeycomb formed body comprising a honeycomb forming die having a structure that there is provided at a surface a groove-like slit in a form of a cell block as well as there is provided at a backside a clay introduction hole in communication with the slit, and a frame-shaped presser plate that is disposed at an outer peripheral portion of the honeycomb forming die and that regulates a shape and dimension of a honeycomb formed body. Among the cell blocks, in an extrusion direction of forming clay, a cell block which end face is positioned to be overlapped with an inner circumferential surface of the presser plate is formed to be shorter than the other cell blocks resided inside the inner circumferential surface of the presser plate.
    Type: Grant
    Filed: July 28, 2009
    Date of Patent: October 7, 2014
    Assignee: NGK Insulators, Ltd.
    Inventor: Kazuhiko Hamatsuka
  • Patent number: 8840389
    Abstract: An extrusion device, in particular for plastic materials comprising: an extrusion head (2) having a nozzle (2a) for ejection of at least one plastic material (M1, M2); a first duct (5) formed in said head (2) for feeding a first plastic material (M1) to said ejection nozzle (2a); a second duct (?) formed in said head (2) for feeding a second plastic material (M2) to said ejection nozzle (2a); and a selection element (8), disposed in the vicinity of said ejection nozzle (2a) and able to be switched between a first operating condition at which it closes the second duct (6) to enable feeding of the first plastic material (M1) through the first duct (5), and a second operating condition at which it closes the first duct (5) to enable feeding of the second plastic material (M2) through the second duct (6).
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: September 23, 2014
    Assignee: Gimac di Maccagnan Giorgio
    Inventor: Giorgio MacCagnan
  • Patent number: 8840392
    Abstract: A temperature gradient controller device in parts of machines for processing plastic materials comprises heating means to be operatively activated on at least one part of a machine; this heating means comprises vector means adapted to transfer a predetermined amount of heat to said part of said machine by remote radiation.
    Type: Grant
    Filed: January 27, 2009
    Date of Patent: September 23, 2014
    Inventor: Marina Scremin
  • Patent number: 8827672
    Abstract: The present invention relates to an electrospinning device for fabricating a membrane, in particular, to an electrospinning device for fabricating membrane by using spinnerets aligned in machine direction (MD) and transverse direction (TD) in a high-voltage DC electric field, and to method for using the same. In addition to producing a single-layer nanofiber membrane from a polymer composite, the electrospinning device according to the present invention can also conveniently produce a multilayer composite nanofiber membrane from more than one polymer composites. The electrospinning device comprises a control section, an electrospinning section and an ancillary section. The electrospinning section comprises a MD spinnerets set and a TD spinnerets set that are alternately arranged and moves above a membrane collecting device in a to-and-fro scanning manner so as to improve the evenness and strength of the obtained membrane.
    Type: Grant
    Filed: June 23, 2010
    Date of Patent: September 9, 2014
    Assignee: SKPB Membrane-Tech (Beijing) Corporation
    Inventors: Dayong Wu, Haiyan Wang, Jianhua Cao