Patents Examined by Joshua S Carpenter
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Patent number: 11371109Abstract: A method for manufacturing a steel product includes providing a heated steel starting product at a temperature between 380° C. and 700° C., having a metastable fully austenitic structure, with a specified composition. Then the starting product is hot formed at a temperature between 700° C. and 380° C., with a cumulated strain ?b between 0.1 and 0.7, in at least one location of the heated steel starting product, to obtain a fully austenitic hot-formed steel product; quenched by cooling the product down, at a cooling rate VR2 superior to the critical martensitic cooling rate, to a quenching temperature QT lower than Ms in order to obtain a structure containing between 40% and 90% of martensite, the rest of the structure being austenite; then maintained at, or reheated up to a holding temperature PT between QT and 470° C. and holding the product at the temperature PT for a duration Pt between 5 s and 600 s.Type: GrantFiled: November 17, 2015Date of Patent: June 28, 2022Assignee: ARCELORMITTALInventors: Artem Arlazarov, Kangying Zhu
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Patent number: 11359266Abstract: A method for preparing a high entropy alloy (HEA) structure includes the steps of: preparing an alloy by arc melting raw materials comprising five or more elements; drop casting the melted alloy into a cooled mold to form a bulk alloy with eutectic microstructure therein; and subjecting the bulk alloy to an acidic condition to form a bulk porous structure with eutectic microstructure therein. A high entropy alloy structure is also provided as prepared by the method.Type: GrantFiled: November 20, 2018Date of Patent: June 14, 2022Assignee: City University of Hong KongInventors: Yong Yang, Zhaoyi Ding, Quanfeng He
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Patent number: 11359638Abstract: An object of the invention is to provide an alloy article that exhibits even better mechanical properties than conventional high entropy alloy articles without sacrificing high corrosion resistance thereof. An alloy article according to the invention comprises matrix phase crystal grains being equiaxed crystals with an average crystal grain size of 150 ?m or less, the alloy article having a metallic composition including: Co, Cr, Fe, Ni and Ti, each within a range of 5 atomic % or more and 35 atomic % or less; Mo within a range of more than 0 atomic % and less than 8 atomic %; and a balance comprising inevitable impurities, wherein in the matrix phase crystal grains, ultrafine particles with an average particle size of 100 nm or less and oxide particles with an average particle size of 100 nm or less are dispersedly precipitated.Type: GrantFiled: October 31, 2018Date of Patent: June 14, 2022Assignee: HITACHI METALS, LTD.Inventors: Meichuan Chen, Tadashi Fujieda, Kousuke Kuwabara
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Patent number: 11351290Abstract: An absorbable high-strength zinc alloy implant material includes a first tier material selected from the group consisting of Zn, Fe, and Mg, wherein Zn is in a range between about 90% and about 99% by weight and Fe and Mg is in a combined range between about 1% and about 10% by weight. The implant material can also include a second tier material being one or more element selected from the group consisting of Ag, Cu, Ce, Li, Sr, Mn, and rare earth elements, wherein the second tier material is between about 0.001% and about 10% by weight.Type: GrantFiled: April 8, 2020Date of Patent: June 7, 2022Assignee: ADMTECH, LLCInventor: Gongyao Zhou
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Patent number: 11311936Abstract: The invention relates to a highly heat conductive valve seat ring (1) comprising a carrier layer (2) and a functional layer (3), wherein the carrier layer (2) consists of a solidified copper matrix containing 0.10 to 20% w/w of a solidifying component and the functional layer (3) consists of a solidified copper matrix which further contains, based on the copper matrix, 5 to 35% w/w of one or more hard phases.Type: GrantFiled: May 24, 2017Date of Patent: April 26, 2022Assignee: Bleistahl-Produktions GmbH & Co KGInventors: Ekkehard Kohler, Dirk Emde, Ingwar Hunsche, Robert Hammelmann, Christian Blecking, Anna Seyfarth
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Patent number: 11274354Abstract: The present invention provides a steel material which is excellent in both of the strength (particularly, fatigue strength) and the manufacturability (particularly, bending straightening properties), and thus can be used as an automobile component such as a crankshaft by being formed into a product shape, being subjected to a high strength treatment such as a nitrocarburizing treatment, and then being subjected to the bending straightening.Type: GrantFiled: April 4, 2017Date of Patent: March 15, 2022Assignees: DAIDO STEEL CO., LTD., HONDA MOTOR CO., LTD.Inventors: Ryosuke Ohashi, Ayumi Yamazaki, Yushi Fujinaga, Kentaro Shimada, Ryuta Motani
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Patent number: 11241737Abstract: Manufacturing a hard-metal pressed article includes providing a multi-part die, feeding at least one frontal mold part, feeding at least one transverse mold and locking the at least one frontal mold part and the at least one transverse mold part to define a cavity for the article. Feed directions of the at least one frontal mold part and the at least one transverse mold part are inclined. The at least one frontal mold part and the at least one transverse mold part define surfaces of the article. The resulting cavity includes at least one opening through which a punch is insertable. Next, a filling shoe is fed above an opening of the cavity and fills the cavity with a powder, and the powder is compressed with at least one punch. The feeding of the transverse mold part takes place along a feed direction that is parallel to the main pressing direction.Type: GrantFiled: September 18, 2018Date of Patent: February 8, 2022Assignee: Hom Hartstoffe GmbHInventors: Stefan Feistritzer, Dieter Hermes
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Patent number: 11186897Abstract: Disclosed herein are methods for producing an aluminum-scandium alloy comprising 0.41-4 wt % of scandium which can be used in industrial production setting. The method is carried out by melting aluminum and a mixture of salts comprising sodium, potassium and aluminum fluorides followed by performing simultaneously, while continuously supplying scandium oxide, an aluminothermic reduction of scandium from its oxide and an electrolytic decomposition of the formed alumina. Periodically, at least a portion of the produced alloy is removed, aluminum is then charged, and the process of alloy production is continued while supplying scandium oxide. Also disclosed is a reactor for producing an aluminum-scandium alloy pursuant to the methods described herein.Type: GrantFiled: April 21, 2016Date of Patent: November 30, 2021Assignee: UNITED COMPANY RUSAL ENGINEERING AND TECHNOLOGY CENTRE LLCInventors: Viktor Khrist'yanovich Mann, Vitaliy Valer'evich Pingin, Dmitriy Anatolevich Vinogradov, Denis Sergeevich Khramov
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Patent number: 11148205Abstract: A method for additive manufacturing of three-dimensional objects from metallic glasses utilizing a process of melting of successive layers of the starting material by a laser beam or an electron beam. The method includes steps such that every material layer is melted twice, using parameters which yield a crystalline melt trace in the first melting, and the successively melted beam paths contact with one another, while in the second melting, parameters yielding an amorphous melt trace are used, and the successively remelted paths or spots do not come in contact with one another, and/or between the scanning of successive paths or spots, an interval not shorter than 10 ms is maintained, the surface power density in the first remelting being lower than in the second remelting.Type: GrantFiled: January 13, 2017Date of Patent: October 19, 2021Assignee: HERAEUS ADDITIVE MANUFACTURING GMBHInventors: Łukasz Żrodowski, Krzyztof Jan Kurzydłowski, Wojciech Świȩszkowski, Bartlomiej Wysocki
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Patent number: 11130178Abstract: A machining tool includes a light irradiator, a cover, and a light blocking filter. The light irradiator is to irradiate a workpiece to process the workpiece. The cover covers the light irradiator and the workpiece in the cover. The light blocking filter is configured to change light transmissivity of the light blocking filter in accordance with light from an inside of the cover, which the light blocking filter receives.Type: GrantFiled: July 20, 2018Date of Patent: September 28, 2021Assignee: YAMAZAKI MAZAK CORPORATIONInventors: Kazuki Uemura, Naokazu Okabe, Eiji Matsubara, Shoya Kai
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Patent number: 11110516Abstract: The present disclosure provides an additive production method of producing an object by metal powder being applied in a production region in layers by an application device. The metal powder is applied to a base member along a construction face and is partially molten by a laser beam and solidified. A continuous conveyor transports the base member with the object in a transport direction away from the construction face. The continuous conveyor further transports the base member with the completed object to a removal region where the object is removed from the continuous conveyor. Support structures are produced on the object and are connected to the base member. The support structures are removed after the removal region has been reached.Type: GrantFiled: September 29, 2017Date of Patent: September 7, 2021Assignee: Ford Global Technologies, LLCInventors: Raphael Koch, Bruno Alves
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Patent number: 11059094Abstract: A method for preparing semisolid slurry. The method is achieved using a device for preparing semisolid slurry. The device includes a slurry vessel and a mechanical stirring rod. The mechanical stirring rod includes a first end and a second end extending into the slurry vessel. The method includes: S1. putting a molten alloy having a first preset temperature into the slurry vessel; S2. cooling the molten alloy to a second preset temperature, positioning the second end of the mechanical stirring rod to be 5-25 mm higher than the bottom wall of the slurry vessel, rotating the mechanical stirring rod and injecting a cooling medium into the mechanical stirring rod; and S3: allowing the temperature of the molten alloy to be 10-90 degrees centigrade lower than the liquidus temperature of the molten alloy, stopping stirring and cooling, to yield a semisolid slurry.Type: GrantFiled: January 18, 2018Date of Patent: July 13, 2021Assignee: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD.Inventors: Huaide Ren, Ying Zhang, Jicheng Wang, Gunan Li
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Patent number: 11040398Abstract: A method for producing a sintered component includes: a compacting step of press-compacting a raw material powder containing a plurality of metal particles to form a compact; a cutting-machining step of rotating a cutting tool circumferentially having a plurality of cutting edges to cause the cutting edges to intermittently cut a surface of the compact; and a sintering step of sintering the compact after the cutting-machining step. The cutting speed of the cutting tool is 1000 m/min or more.Type: GrantFiled: October 27, 2017Date of Patent: June 22, 2021Assignee: SUMITOMO ELECTRIC SINTERED ALLOY, LTD.Inventor: Yasunori Sonoda
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Patent number: 10994335Abstract: A selective solidification apparatus includes a build chamber, a build platform lowerable in the build chamber, a wiper for spreading powder material across the build platform to form successive powder layers of a powder bed, an energy beam unit for generating an energy beam for consolidating the powder material, a scanner for directing and focusing the energy beam onto each powder layer and a processor for controlling the scanner. The processor is arranged to control the scanner to scan the energy beam across the powder bed to consolidate powder material either side of the wiper when the wiper is moving across the powder bed and to scan the energy beam across at least one of the powder layers during two or more strokes of the wiper across the powder bed.Type: GrantFiled: March 18, 2015Date of Patent: May 4, 2021Assignee: RENISHAW PLCInventors: Ceri Brown, Geoffrey McFarland
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Patent number: 10982299Abstract: A method for comprehensively processing noble lead provided and utilizes two instances of vacuum distillation to realize an open circuit of arsenic, lead, antimony and bismuth and the high-efficiency enrichment of precious metals of gold and silver, and can obtain elemental arsenic, a lead-bismuth-antimony alloy, a silver alloy and a copper alloy, respectively. The lead-bismuth-antimony alloy, the silver alloy and the copper alloy are processed by oxidation refining, electrorefining and chlorination refining to obtain refined lead, refined antimony, antimony trioxide, electrolytic silver and electrolytic copper, and to realize gold enrichment. The entire process has advantages of high metal direct yield, low energy consumption, short flow chart, simple equipment, etc., and vacuum distillation belongs to a physical process in which the alloy can be separated only by means of the difference in saturated vapor pressure between the metals, without generation of wastewater, waste gas and waste residue.Type: GrantFiled: March 19, 2019Date of Patent: April 20, 2021Assignees: Kunming University of Science and Technology, Kunming Dingbang Technology Co., Ltd.Inventors: Bin Yang, Dachun Liu, Wenlong Jiang, Guozheng Zha, Baoqiang Xu, Weiping Dai, Yifu Li, Qingchun Yu, Xiumin Chen, Hongwei Yang, Yang Tian, Yong Deng, Fei Wang, Heng Xiong, Jia Yang, Tao Qu, Lingxin Kong
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Patent number: 10967464Abstract: A solder alloy having an alloy composition consisting of, in mass %, Ag: 1% to 4%, Cu: 0.5% to 0.8%, Bi: more than 4.8% and 5.5% or less. Sb: more than 1.5% and 5.5% or less, Ni: 0.01% or more and less than 0.1%, Co: more than 0.001% and 0.1% or less, the balance being Sn. The alloy composition satisfies the following three relationships: 0.020%?Ni+Co?0.105%; 9.1%?Sb+Bi?10.4%; and 4.05×10?3?(Ni+Co)/(Bi+Sb)?1.00×10?2, where Ni, Co, Bi, and Sb each represent a content (mass %) thereof in the solder alloy.Type: GrantFiled: March 30, 2018Date of Patent: April 6, 2021Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Naoko Izumita, Shunsaku Yoshikawa, Yoshie Tachibana
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Patent number: 10961613Abstract: A method for controlling the microstructure and texture of tantalum is described. The method includes a first forging step for performing upset forging and come-back forging on a tantalum billet multiple times in different directions, the upset forging performed to press two surfaces of the tantalum billet in order to make the two surfaces close to each other and the come-back forging performed to restore the tantalum billet to a rectangular prism shape; and a second forging step for performing wedge forging and come-back forging on the tantalum billet multiple times in different directions, the wedge forging performed to press two edges located in a diagonal direction of the tantalum billet and parallel to each other in order to make the two edges close to each other, and the come-back forging performed to restore the tantalum billet to the rectangular prism shape.Type: GrantFiled: April 23, 2015Date of Patent: March 30, 2021Assignee: AGENCY FOR DEFENSE DEVELOPMENTInventors: Seong Lee, Seongho Yang, Sungho Lee, Hyotae Jeong, Yuyeon Jo
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Patent number: 10919083Abstract: A process for manufacturing an aluminum alloy wheel includes: casting, de-flashing, soaking, spinning, thermal treatment, de-gating, X-ray and machining. During the casting, a casting mold is cooled with water, and a cast blank is produced from carrying out the casting. The de-flashing includes removing flashes of the cast blank at a rim of the cast blank with a de-flashing device. The soaking includes reheating on the cast blank that has been de-flashed. The spinning includes an adaptive spinning mold. The thermal treatment includes direct solution treatment and aging on the cast blank in a thermal treatment furnace after spinning.Type: GrantFiled: July 3, 2018Date of Patent: February 16, 2021Assignee: CITIC Dicastal CO., LTD.Inventors: Zuo Xu, Haiping Chang, Lijuan Zhang, Shiwen Xu, Changhai Li, Zhihua Zhu
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Patent number: 10861655Abstract: A method for producing a contact material on the basis of silver-tin oxide or silver-zinc oxide is disclosed. Tin oxide particles and/or zinc oxide particles are mixed with a powder of a metal different from silver. The mixture is heated beyond the melting point of the metal powder such that the tin oxide particles and/or zinc oxide particles are wetted with liquid metal. The mixture is exposed to an atmosphere containing oxygen and the metal is thereby oxidized. Thereafter, the mixture product formed by the oxidation step is embedded as a powder into a silver matrix. The product further relates to a corresponding contact material.Type: GrantFiled: September 15, 2018Date of Patent: December 8, 2020Assignee: DODUCO CONTACTS AND REFINING GMBHInventors: Thomas Honig, Volker Behrens, Havva Cinaroglu
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Patent number: 10851448Abstract: The provided are a high-performance titanium connecting sealing ring for deep-sea oil drilling and production device and a processing method. The sealing ring comprises a ring-shaped ring body, wherein the center hole of the ring body is an inner circumferential surface; a ring-shaped convex plate, a platform, an inclined end surface and a flat end surface are arranged in sequence in the circumferential direction of the outer circumferential surface of the ring body; and threads are processed in the inner circumferential surface. The processing method for the titanium connecting sealing ring mainly comprises the steps of preparation of titanium sponge, vacuum melting of a titanium ingot, forging and pressing, heating forging, heat treatment and machining.Type: GrantFiled: August 10, 2016Date of Patent: December 1, 2020Assignee: BAOJI YIXIN METALS PRODUCT WORKSInventors: Zicheng Sun, Min Sun, Wukun Wang