Patents Examined by Kaj K. Olsen
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Patent number: 10384313Abstract: A brazing filler metal with excellent wetting behavior on stainless steel base material is provided. The brazing filler metal produces a brazed joint with high strength and good corrosion resistance. The brazing filler metal is suitable for brazing stainless steel and other materials where corrosion resistance and high strength is required. Typical examples of applications are heat exchangers and catalytic converters. The iron-chromium based brazing filler metal powder comprises: 11-35 wt % chromium, 0-30 wt % nickel, 2-20 wt % copper, 2-10 wt % silicon, 4-10 wt % phosphorous, 0-10 wt % manganese, and at least 20 wt % iron, and if Si is equal to or less than 6 wt % then P should be above 8 wt %, and if P is less or equal to 8 wt % then Si should be above 6 wt %.Type: GrantFiled: September 17, 2010Date of Patent: August 20, 2019Assignee: HÖGANÄS AB (PUBL)Inventor: Ulrika Persson
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Patent number: 10309158Abstract: In an embodiment, a method of fabricating a polycrystalline diamond compact (“PDC”) includes forming a polycrystalline diamond (“PCD”) table in the presence of a metal-solvent catalyst in a first high-pressure/high-temperature (“HPHT”) process. The PCD table includes bonded diamond grains defining interstitial regions, with the metal-solvent catalyst disposed therein. The method includes at least partially leaching the PCD table to remove at least a portion of the metal-solvent catalyst therefrom. The method includes subjecting the at least partially leached PCD table and a substrate to a second HPHT process under diamond-stable temperature-pressure conditions to partially infiltrate the at least partially leached PCD table with an infiltrant. A maximum temperature (T), a total process time (t), and a maximum pressure (P) of the second HPHT process are chosen so that ? is about 2° Celsius·hours/gigapascals (“° C.·h/GPa”) to about 325° C.·h/GPa, with ? represented as ?=T·t/P.Type: GrantFiled: December 7, 2010Date of Patent: June 4, 2019Assignee: US SYNTHETIC CORPORATIONInventors: Debkumar Mukhopadhyay, Kenneth E. Bertagnolli, Jair J. Gonzalez
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Patent number: 10308851Abstract: An abrasive particle (01) having a shell (02) and a hollow space (03) arranged within the shell (02) is proposed.Type: GrantFiled: December 17, 2014Date of Patent: June 4, 2019Assignee: KLINGSPOR AGInventors: Irene Bock, Thomas Kamps
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Patent number: 10301882Abstract: In an embodiment, a polycrystalline diamond compact includes a substrate, and a polycrystalline diamond (“PCD”) table bonded to the substrate and including an exterior working surface, at least one lateral surface, and a chamfer extending between the exterior working surface and the at least one lateral surface. The PCD table includes bonded diamond grains defining interstitial regions. The PCD table includes a first region adjacent to the substrate and a second leached region adjacent to the first region and extending inwardly from the exterior working surface to a selected depth. At least a portion of the interstitial regions of the first region include an infiltrant disposed therein. The interstitial regions of the second leached region are substantially free of metal-solvent catalyst. The second region is defined by the exterior working surface, the lateral surface, the chamfer, and a generally horizontal boundary located below the chamfer.Type: GrantFiled: February 11, 2014Date of Patent: May 28, 2019Assignee: US SYNTHETIC CORPORATIONInventors: Debkumar Mukhopadhyay, Kenneth E. Bertagnolli, Jair J. Gonzalez
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Patent number: 10286524Abstract: Disclosed is an ultrafine abrasive biopolymer soft polishing film having a base material, the base material including a high polymer base material formed by crosslinking, solidifying and drying a uniform mixture that include from 0.1-10 wt % of an ultrafine abrasive that is chemically coated with a coupling agent to provide a surface-modified ultrafine abrasive; from 5-15 wt % of a chemical additive for controlling dryness; and from 1-10 wt % of a biopolymer sol, wherein the coupling agent improves dispersion and holding of the surface-modified ultrafine abrasive in the high polymer base material, and a method of making the same.Type: GrantFiled: May 19, 2015Date of Patent: May 14, 2019Assignee: HUAQIAO UNIVERSITYInventors: Jing Lu, Xipeng Xu, Hui Huang, Yunyun Song
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Patent number: 10279454Abstract: A polycrystalline compact includes a plurality of diamond grains of micron size, submicron size, or both, and a plurality of diamond nanoparticles disposed in interstitial spaces between the plurality of diamond grains. A method of forming a polycrystalline compact includes combining a plurality of micron and/or submicron-sized diamond grains and a plurality of diamond nanoparticles to form a mixture and sintering the mixture in a presence of a carburized binder to form a polycrystalline hard material having a plurality of inter-bonded diamond grains and diamond nanoparticles. Cutting elements including a polycrystalline compact and earth-boring tools bearing such compacts are also disclosed.Type: GrantFiled: March 15, 2013Date of Patent: May 7, 2019Assignees: Baker Hughes Incorporated, Element Six LimitedInventors: Anthony A. DiGiovanni, Roger William Nigel Nilen
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Patent number: 10280350Abstract: A method of forming a shaped abrasive particle includes forming a first mixture and a second mixture in a single forming process into an integral precursor shaped abrasive particle, wherein the first mixture has a different composition than a composition of the second mixture.Type: GrantFiled: May 16, 2014Date of Patent: May 7, 2019Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Doruk O. Yener, Paul Braun
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Patent number: 10280687Abstract: Embodiments relate to polycrystalline diamond compacts and methods of manufacturing such compacts in which an at least partially leached polycrystalline diamond (“PCD”) table is infiltrated with first and second infiltrants. The first infiltrant includes a low viscosity cobalt-based and/or nickel-based alloy infiltrant. The second infiltrant (e.g., copper) is specifically selected to be more easily infiltrated and/or removed (e.g., leached) than a pure cobalt infiltrant. In an embodiment, a method includes forming a PCD table in the presence of a metal-solvent catalyst in a first high-pressure/high-temperature (“HPHT”) process. The PCD table may be at least partially leached to remove at least a portion of the metal-solvent catalyst therefrom. The leached PCD table and a substrate are subjected to a second HPHT process effective to bond the substrate to the leached PCD table while at least partially infiltrating the PCD table with at least the first and second infiltrants.Type: GrantFiled: June 24, 2014Date of Patent: May 7, 2019Assignee: US SYNTHETIC CORPORATIONInventors: Debkumar Mukhopadhyay, Brandon Paul Linford, Jed Clarke
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Patent number: 10273383Abstract: To perform polishing while reducing an LPD and preventing contamination with metals, particularly nickel and copper, in final polishing of a silicon wafer. A polishing composition contains abrasives, a water-soluble polymer, a basic compound, a chelating agent, and water, in which, when the particle diameter equivalent to a particle diameter at a cumulative volume of 10% from a smaller particle diameter side is defined as D10, the particle diameter equivalent to a particle diameter at a cumulative volume of 50% from the smaller particle diameter side is defined as D50, and the particle diameter equivalent to a particle diameter at a cumulative volume of 90% from the smaller particle diameter side is defined as D90 in a particle size distribution of particles present in the polishing composition, a value of a coarse particle frequency parameter A defined by (Expression 1) illustrated below is less than 1.Type: GrantFiled: January 22, 2016Date of Patent: April 30, 2019Assignee: FUJIMI INCORPORATEDInventors: Kohsuke Tsuchiya, Satoshi Momota
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Patent number: 10245704Abstract: Provided are abrasive articles in which the make layer, abrasive particle layer, and size layer are coated onto a backing according to a pre-determined coating pattern. All three components are generally in registration with each other, thereby providing a pervasive uncoated area extending across the backing. Advantageously, this configuration provides a coated abrasive that displays superior curl-resistance compared with previously disclosed abrasive articles. Moreover, this configuration resists loading, resists de-lamination, has enhanced flexibility, and decreases the quantity of raw materials required to achieve the same level of performance as conventional abrasive articles.Type: GrantFiled: July 1, 2011Date of Patent: April 2, 2019Assignee: 3M Innovative Properties CompanyInventors: Deborah J. Eilers, Jeffrey R. Janssen, Charles R. Wald, Christopher J. Lee, Schoen A. Schuknecht
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Patent number: 10214812Abstract: A method of fabricating a PCD cutter element including a diamond table including a plurality of coated diamond particles fabricated using an atomic layer deposition (ALD) process.Type: GrantFiled: May 13, 2016Date of Patent: February 26, 2019Assignee: NATIONAL OILWELL DHT, L.P.Inventors: Guodong Zhan, Biju Pillai Kumar, Russell C. Gilleylen, Michael D. Hughes, Xinhua Liang
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Patent number: 10189146Abstract: An abrasive tool can include a bonded abrasive including a body and a barrier layer bonded to a major surface of the body. The body can include abrasive particles contained within a bond material. The barrier material can include a metal-containing film. In an embodiment, the barrier layer may further include a polymer-containing film. In another embodiment, the barrier layer may include a biaxially oriented material. The abrasive tool may be formed such that the barrier layer is formed in-situ with the formation of the bonded abrasive.Type: GrantFiled: November 13, 2017Date of Patent: January 29, 2019Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Nan Y. Pacella, Lawrence J. Lavallee, Jr., Michael K. Montgomery, Katherine M. Sahlin
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Patent number: 10184064Abstract: Disclosed is an inorganic composition for transferring a fine unevenness by which a fine unevenness made of an inorganic material capable of controlling a refractive index can be fabricated through a suitable transfer process. The composition according to the present invention contains a silicone compound and at least two types of metal alkoxides, wherein the metal alkoxides include a metal alkoxide having a metal species M1 (where M1 denotes at least one metal element selected from a group consisting of Ti, Zr, Zn, Sn, B, In, and Al) and a metal alkoxide having a metal species Si. In addition, a ratio between a molarity CM1 of the metal alkoxide having the metal species M1 and a molarity CSi of the metal alkoxide having the metal species Si in the inorganic composition for transferring a fine unevenness satisfies a condition of 0.2?CM1/CSi?24.Type: GrantFiled: June 18, 2012Date of Patent: January 22, 2019Assignee: ASAHI KASEI KABUSHIKI KAISHAInventor: Jun Koike
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Patent number: 10147528Abstract: A non-oriented electrical steel sheet with fine magnetic performance, and a calcium treatment method therefor, including an RH (Ruhrstahl-Heraeus) refinement step. The RH refinement step sequentially comprises a decarbonization step, an aluminum deoxidation step, and a step of adding calcium alloy. In the step of adding calcium alloy, time when the calcium alloy is added satisfies the following condition: time interval between Al and Ca/total time after ?Al=0.2-0.8. In this method, production cost is reduced, the production process is simple, a normal processing cycle of RH refinement is not affected, the device is convenient in operation and is controllable, and foreign substances are controllable in both shape and quantities. The non-oriented electrical steel sheet prepared according to the present invention has fine magnetic performance, and the method can be used for mass production of the non-oriented electrical steel sheet with fine magnetic performance.Type: GrantFiled: March 27, 2012Date of Patent: December 4, 2018Assignee: Boashan Iron & Steel Co., LTDInventors: Feng Zhang, Xiandong Liu, Shishu Xie, Xuejun Lu, Xiao Chen, Aihua Ma, Peili Zhang, Yanwei Wang, Lan Zhang, Hongxu Hei
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Patent number: 10077608Abstract: A thermally stable ultra-hard material, a cutting element incorporating such thermally stable ultra-hard material, and methods for forming the same. A thermally stable ultra-hard diamond element is combined with a second ultra-hard material volume forming an assembly. One or more surfaces of the thermally stable diamond element that face the second diamond volume are coated with a coating prior to combining the thermally stable diamond element with the second diamond volume. The assembly is sintered at high pressure and high temperature to form PCD from the second diamond volume.Type: GrantFiled: December 17, 2012Date of Patent: September 18, 2018Assignee: SMITH INTERNATIONAL, INC.Inventor: J. Daniel Belnap
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Patent number: 9968994Abstract: A casting nozzle suited to manufacture a casting material of pure magnesium or magnesium alloy is provided. A nozzle is utilized to manufacture a casting material by supplying molten metal to a portion between rolls which become a casting die, and arranged so that a pouring port is located between a pair of rolls opposed to other. This nozzle includes a main body formed of oxide material such as alumina, and a coating layer which is provided on the inner surface of the main body which comes into contact the molten metal, and formed of material that does not include oxygen substantially. Since the main body does not come into direct contact with the molten metal due to the coating layer, it is possible to prevent oxygen included in the main body from reacting with the molten metal.Type: GrantFiled: September 16, 2014Date of Patent: May 15, 2018Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Masatada Numano, Yoshihiro Nakai, Toshiya Ikeda, Mitsuyuki Kobayashi
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Patent number: 9944559Abstract: A new water-based inorganic binder composition includes inorganic binder, cellulose ether and microcrystalline cellulose. A new additive for water-based inorganic binder compositions includes cellulose ether and microcrystalline cellulose. A method for improving the properties of water-based inorganic binder compositions includes blending a combination of cellulose ether and microcrystalline cellulose in the water-based binder composition.Type: GrantFiled: June 23, 2011Date of Patent: April 17, 2018Assignee: Dow Global Technologies LLCInventors: Sonja Scharlemann, Joerg Neubauer, Matthias Knarr
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Patent number: 9889541Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) and methods of fabricating polycrystalline diamond tables and PDCs in a manner that facilitates removal of metal-solvent catalyst used in the manufacture of polycrystalline diamond tables of such PDCs.Type: GrantFiled: January 3, 2014Date of Patent: February 13, 2018Assignee: US SYNTHETIC CORPORATIONInventors: Mohammad N. Sani, Jair J. Gonzalez, Andrew E. Dadson, Debkumar Mukhopadhyay
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Patent number: 9889403Abstract: Disclosed is a method for the selective catalytic reduction of NOx in waste/exhaust gas by using ammonia provides by heating one or more salts of formula Ma(NH3)nXz, wherein M represents one or more cations selected from alkaline earth metals and transition metals, X represents one or more anions, a represents the number of cations per salt molecule, z represents the number of anions per salt molecule, and n is a number of from 2 to 12, the one or more salts having been compressed to a bulk density above 70% of the skeleton density before use thereof.Type: GrantFiled: February 26, 2013Date of Patent: February 13, 2018Assignee: AMMINEX EMISSIONS TECHNOLOGY A/SInventors: Claus Hviid Christensen, Tue Johannessen, Ulrich Quaade, Jens Kehlet Nørskov, Rasmus Zink Sørensen
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Patent number: 9890477Abstract: The present disclosure provides mint-containing composite cellulose fibers and production methods thereof. A mint-extract crude solution is prepared from a whole mint plant after at least one water extraction process and at least one ethanol extraction process to provide a mint-extract filtrate and mint-extract residues. The mint-extract filtrate is used as the mint-extract crude solution. The mint-extract crude solution is treated to prepare a mint-extract stock solution by at least a quenching process. A viscose spinning solution is prepared by mixing the mint-extract residues with one or more pulps selected from a cotton pulp, a wood pulp, a bamboo pulp, a wool pulp, a linen pulp, a silk pulp, a Tencel pulp, and a Modal pulp. The one or more pulps contain cellulose. A mint-viscose blend is prepared by dynamically mixing the mint-extract stock solution with the viscose spinning solution and then spun into the mint-containing composite cellulose fiber.Type: GrantFiled: August 18, 2015Date of Patent: February 13, 2018Assignee: BESTEE MATERIAL (TSINGTAO) CO., LTD.Inventors: Yixin Liu, Mingliang Jiang, Pengcheng Li, Jintao Wu, Xiaozhi Chen