Abstract: A method involves creating a recess in a surface of a part so the recess is adjacent a portion of the part, thereafter forming a coating on the surface of the part with a portion of the coating being disposed in the recess, and thereafter removing material of the portion of the part with a tool. According to a different aspect, an apparatus includes a recess-forming section that forms a recess in a surface of a part so the recess is adjacent a portion of the part, a coating section that forms a coating on the surface of the part with a portion of the coating disposed in the recess, and a material-removing section that subsequently removes material of the portion of the part with a tool.

Abstract: A method and apparatus for a tray, a folding section connected to the tray, and a tape application system. The tray has a channel for receiving an elongate insert for a composite material with a number of layers for a release system. The folding section is capable of folding a number of layers around the elongate insert to cover the elongate insert as the elongate insert is moved through the folding unit. The tape application system is capable of applying a tape to the number of layers for covering the elongate insert to form the release system.

Abstract: A method of fitting a fuselage shell of an aircraft with at least one window frame of a cabin window includes positioning an uncured laminate including a fiber-reinforced plastic-based composite material configured to form a fuselage shell on a mold surface. A window aperture is introduced into the laminate. A window frame including a fiber-reinforced plastic-based composite material is positioned on the laminate in a region of the window aperture. The laminate is cured under the action of pressure and temperature so as to connect the window frame with the laminate by a material bond.

Abstract: A method of manufacturing a structure, the method comprising: forming a panel assembly by bonding a stack of thickness control plies of composite material to a laminar composite panel, the stack of thickness control plies having a first edge proximate an edge of the laminar composite panel, a second edge opposite the first edge, and a ramp where the thickness of the stack of thickness control plies decreases towards the first or second edge; measuring the thickness of the laminate composite panel or the panel assembly; controlling the number of thickness control plies in accordance with the measured thickness; attaching a first component to the panel assembly, the first component having a surface which engages the laminar composite panel and a ramp which engages the ramp in the stack of thickness control plies; and attaching the laminar composite panel at or near its edge to a further component.

Abstract: A method of removing an out-of-tolerance area in a composite structure comprises determining the location of the out-of-tolerance area and selecting a volume of the composite structure to be removed based on the location of the out-of-tolerance area. The method may further include programming a machine tool to remove the volume and to pause after removal of each one of a quantity of layers of the volume. The method may additionally include removing one of the layers using the programmed machine tool. The method may further include restoring the volume removed using the programmed area removal digital definition.

Abstract: A method of reducing fuel vapor permeation through a multi-layer tank includes providing a multi-layer overlay onto at least a portion of a structural layer of the multi-layer tank. The multi-layer overlay preferably comprises at least one structural layer composed of a polymeric material that is compatible with one or more of the polymeric structural layer(s) of the multi-layer tank. The multi-layer overlay further comprises at least one barrier layer composed of a vapor barrier material resistant to hydrocarbon permeation therethrough. The multi-layer overlay may be secured to the multi-layer tank by, for example, applying a suitable amount of heat and pressure thereto or by molding the multi-layer overlay to the tank body during a tank forming process.

Abstract: A mounting system and method to elastically attach an object to a support structure with an elastic membrane. The elastic membrane allows the object attached thereto to elastically extend in a direction away from the support structure as force is exerted on the object. The elastic membrane includes two surface areas, the first surface area extending peripherally along a perimeter a bottom surface of the elastic membrane and a remaining second surface area. The first surface area being thermally bonded to the support structure, while the second surface area remaining separable from the support structure.

Abstract: Methods and systems for an armor system are provided. The system includes a first face sheet and a shaped preform extending from the first face sheet. The preform includes a first edge proximate the first face sheet, a sidewall extending from the first edge to a flange extending substantially perpendicularly from the sidewall. The preform circumscribes an area of the first face sheet. The system also includes a tile of armor material complementarily-shaped to fit within the area circumscribed by the preform. The tile is positioned within the preform such that at least a portion of the tile is between the first face sheet and the flange. The system includes a second face sheet covering the preform and the tile on a side opposite from the first face sheet.

Abstract: Two stacked bodies, each having a metal layer provided on a first metallic foil with carrier via a first insulating layer, are prepared. The first metallic foil with carrier has a metallic foil provided on a carrier plate via a peeling layer. A joined body is formed by jointing the stacked bodies such that the carrier plates are joined via a joining layer. First conductor patterns are formed by patterning the metal layers on both sides of the joined body. Second metallic foils with carrier are provided to the first conductor patterns of the joined body such that the first conductor patterns are opposed to the metallic foils via second insulating layers. Two substrates are formed by peeling the carrier plates with carrier from the peeling layers. Second conductor patterns which are connected electrically to the first conductor patterns are formed from the metallic foils of the substrate.

Abstract: A layup mandrel includes a shell having a tool surface on which plies may be laid up. The shape of the shell is changed by an actuator.

Abstract: A permeable material compacting method includes, feeding permeable material between at least one set of rollers, decreasing a thickness of the permeable material, and wrapping the permeable material around a mandrel in a helical fashion.

Abstract: A method of bonding a first substrate and a second substrate includes the steps of rotating first substrate with an adhesive mass thereon, and second substrate contacting the mass and overlying the first substrate, controlling a vertical height of a heated control platen spaced apart from and not contacting the second substrate so as to control a temperature of the adhesive mass, so as to at least one of bond the first and second substrates in alignment with one another, or achieve a sufficiently planar adhesive interface between the first and second substrates.

Abstract: Implementations of the present invention relate aesthetically pleasing decorative architectural resin panels having a thin or brittle veneer layer, such as thinly sliced natural wood or stone. In particular, at least one implementation includes a flat or curved decorative resin panel made with a natural wood veneer layer whose structural integrity has been maintained despite being subject to various heats and pressures. The resulting resin panel is at least partially translucent, and allows for a unique display both of the resin sheets used to form the panel and of the thin wood materials encapsulated therein. Additional implementations relate to the use of other brittle veneer layers, such as translucent stone, translucent metals, or the like, which also provide unique, decorative architectural, aesthetic features.

Abstract: Method for manufacturing a green tire using a building drum and a transfer device. In the method tire components are arranged on a building drum. In one step of the method the transfer device is placed around the building drum. The method further comprises a step during which a last manufacturing process for a green tire is carried out on the building drum, and a removal step during which a removal device removes the green tire from the building drum, wherein the removal device is provided with projecting elements that can be placed up to a distance from and around the outer circumference of the green tire and which projecting elements can be placed such so as to engage the outer side of the green tire. The removal step further comprises during the step in which the transfer device is placed around the building drum, placing the projecting elements up to a distance from and around the outer circumference of the building drum.

Abstract: A protective film has a soluble polyimide polymer base layer and an exterior layer directly contacting the base layer exterior surface. The base layer is less than 12 microns thick, and is at least 2 meters long. The exterior layer includes at least one of a fluorinated polymer, a dielectric layer, one or more metallic layers, a metalloid layer, or a plurality of dielectric layers where each dielectric layer has a dielectric layer thickness that varies no more than 3%. The exterior layer or the base layer can also include additives, as desired.

Abstract: Certain example embodiments relate to techniques for bonding automotive brackets for sensors, rear view mirrors, and/or other components to an interior surface of the glass. The adhesive films of certain example embodiments may be film-based adhesives that may be die-cut and pre-applied to the brackets or components. They may have a good initial adhesion or green strength immediately upon contact with the glass. In certain example instances, the films may be applied and successfully bond to the glass at near ambient temperature conditions to a strength level adequate to meet operational specifications for the component in under 72 hours.

Abstract: A method of manufacturing a plurality of secondary containment panels and assembling and installing the panels in a secondary containment system of an above-ground liquid storage tank or other retention facility includes forming a plurality of flexible substrate pieces. A liquid impermeable coating is applied to the upper surface of each piece such that an edge segment of the piece remains uncoated. The coating is applied to the substrate piece in an indoor enclosure. The coated pieces are delivered to the site of the tank and extended across the ground adjacent to the tank. At least a pair of the pieces are juxtaposed relative to one another such that a first one of the pieces overlaps the uncoated segment of the second piece to form a seam. An adhesive substance is then applied to the seam to fasten the first and second pieces together.

Abstract: A mounting system and method to elastically attach an object to a support structure with an elastic membrane. The elastic membrane allows the object attached thereto to elastically extend in a direction away from the support structure as force is exerted on the object. The elastic membrane includes two surface areas, the first surface area extending peripherally along a perimeter a bottom surface of the elastic membrane and a remaining second surface area. The first surface area being thermally bonded to the support structure, while the second surface area remaining separable from the support structure.

Abstract: Method for manufacturing a laminate product comprising at least a laminate layer with a decor sheet, wherein, for forming the laminate layer, at least a decor sheet is formed by providing in a decor application process a decor in the form of a motif on a decor carrier, wherein this decor carrier consists of a continuous material web, wherein the decor is applied by means of one or more digital printers and wherein the global decor during the processing of the material web is controlled in a varying manner, by means of controlling the one or more printers, as a function of varying external data.

Abstract: A manufacturing system of an optical display device in which the following can be attained in the case of bonding optical members to optical display units, respectively: an optical member to be excluded, which is, for example, an optical member judged as a defective member, can be appropriately excluded so that the optical member is not bonded onto any optical display unit and a manufacturing method of an optical display device.