Patents Examined by Katherine A Christy
  • Patent number: 11958118
    Abstract: An insert includes a cBN sintered compact including cBN particles and a binder phase binding the cBN particles. The cBN particles occupy 60% or more of the cross-sectional area of the cBN sintered compact. The binder phase contains Al compound particles containing at least one of AlN or Al2O3. A particle distribution of the Al compound particles in a cumulative distribution based on the number of the Al compound particles in a cross section of the cBN sintered compact is as follows. The proportion of the Al compound particles with the particle diameter of 0.3 ?m or larger is 5% or more, and the proportion of the Al compound particles with the particle diameter of 0.5 ?m or larger is less than 5%.
    Type: Grant
    Filed: June 23, 2021
    Date of Patent: April 16, 2024
    Assignee: KYOCERA CORPORATION
    Inventors: Futoshi Isobe, Hiroyuki Nanahara, Yusuke Nagaoka
  • Patent number: 11959177
    Abstract: A component comprising a core part and a surface layer is provided. The core part contains C: 0.01%? and <0.20%, Si: ?1.0%, Mn: 1.5%? and ?3.0%, P: 0.02% or less, S: ?0.06%, Cr: 0.30%? and ?3.0%, Mo: 0.005%? and ?0.40%, V: 0.02%? and ?0.5%, Nb: 0.003%? and ?0.20%, Al: 0.010%? and ?2.0%, Ti: 0.005%< and <0.025%, N: ?0.0200%, Sb: 0.0005%? and ?0.02%, and the balance consisting of Fe and incidental impurities; and a steel microstructure that contains bainite phase in an area ratio of more than 50%. The surface layer has high nitrogen and carbon contents relative to the chemical composition of the core part.
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: April 16, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Masayuki Kasai, Takashi Iwamoto, Kunikazu Tomita
  • Patent number: 11959178
    Abstract: A method is disclosed for treating an anodized metal surface. According to the method, polynuclear clusters comprising aluminum oxide hydroxide are applied to the anodized metal surface.
    Type: Grant
    Filed: September 27, 2022
    Date of Patent: April 16, 2024
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Susanne M. Opalka, Weina Li, Joseph J. Sangiovanni, Mark R. Jaworowski, Georgios S. Zafiris, Weilong Zhang, Zhongfen Ding
  • Patent number: 11952641
    Abstract: A non oriented electrical steel sheet consists of a silicon steel sheet and an insulation coating. The silicon steel sheet includes an internally oxidized layer containing SiO2 in a surface thereof, an average thickness of the internally oxidized layer is 0.10 to 5.0 ?m, and a Vickers hardness in the internally oxidized layer is 1.15 to 1.5 times as compared with a Vickers hardness in a thickness central area.
    Type: Grant
    Filed: March 20, 2019
    Date of Patent: April 9, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masaru Takahashi, Takeru Ichie, Tesshu Murakawa, Shinichi Matsui, Fuminobu Murakami
  • Patent number: 11948711
    Abstract: A grain oriented electrical steel sheet includes a base steel sheet, a glass film, and a tension-insulation coating. When a glow discharge emission spectroscopy is conducted from a surface of the glass film toward a depth direction, an analysis starting time Ts, a time TAlp at which Al shows a maximum emission intensity, an Al emission intensity F(TAlp) at the TAlp, a time TSip at which Si shows a maximum emission intensity, and an Al emission intensity F(TSip) at the TSip satisfy 0.05?F(TSip)/F(TAlp)?0.50 and 2.0?(TAlp?Ts)/(TSip?Ts)?5.0.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: April 2, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takashi Kataoka, Ichiro Tanaka, Haruhiko Atsumi, Kazutoshi Takeda, Ryutaro Yamagata, Nobusato Morishige
  • Patent number: 11939676
    Abstract: This hot-dip Zn—Al—Mg-based plated steel includes: a steel; and a plating layer formed on a surface of the steel, in which the plating layer contains, as an average composition, Mg: 1 to 10 mass %, Al: 4 to 22 mass %, and a remainder consisting of Zn and impurities, the plating layer includes an (Al—Zn mixed structure) in an area ratio of 10% to 70% in a cross section of the plating layer in a matrix of an (Al/Zn/MgZn2 ternary eutectic structure), the (Al—Zn mixed structure) includes a first region that has a Zn concentration in a range of 75 mass % or more and less than 85 mass % and a second region that is present inside the first region and has a Zn concentration in a range of 67 mass % or more and less than 75 mass %, and an area ratio of the second region in the (Al—Zn mixed structure) in the cross section of the plating layer is more than 0% and 40% or less.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: March 26, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Tetsuya Toba, Atsushi Morishita, Yusuke Kohigashi, Shinichi Yamaguchi, Takuya Mitsunobu
  • Patent number: 11926120
    Abstract: This steel sheet for hot stamping includes a base material, an Al—Si alloy plating layer in which the Al content is 75 mass % or more, the Si content is 3 mass % or more and the total of the Al content and the Si content is 95 mass % or more and a Ni plating layer in which the Ni content is more than 90 mass % in this order, the chemical composition of the base material is, by mass %, C: 0.01% or more and less than 0.70%, Si: 0.005% to 1.000%, Mn: 0.40% to 3.00%, Nb: 0.010% to 0.200%, a solid solution of Nb: 0.010% to 0.150%, sol. Al: 0.00020% to 0.50000%, P: 0.100% or less, S: 0.1000% or less, N: 0.0100% or less, Cu: 0% to 1.00%, Ni: 0% to 1.00%, V: 0% to 1.00%, Ti: 0% to 0.150%, Mo: 0% to 1.000%, Cr: 0% to 1.000%, B: 0% to 0.0100%, Ca: 0% to 0.010%, REM: 0% to 0.300%, and a remainder: Fe and an impurity, the Al—Si alloy plating layer has a thickness of 7 to 148 ?m, and the Ni plating layer has a thickness of more than 200 nm and 2500 nm or less.
    Type: Grant
    Filed: May 13, 2021
    Date of Patent: March 12, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takayuki Harano, Yuji Sakiyama, Akinobu Kobayashi
  • Patent number: 11905570
    Abstract: A hot dip galvanized steel sheet includes a base steel sheet and a hot dip galvanized layer on at least one surface of the base metal steel sheet, wherein the base steel sheet has a predetermined chemical composition, and contains, by volume fraction, ferrite: 0% to 50%, retained austenite: 0% to 30%, tempered martensite: 5% or more, fresh martensite: 0% to 10%, and pearlite and cementite in total: 0% to 5%, when there are remaining structures, the remaining structures consist of bainite, a concentration of B atoms at prior austenite grain boundaries is 2.0 atm % or more, and an average effective crystal grain size is 7.0 ?m or less, and a method for producing the same.
    Type: Grant
    Filed: February 6, 2020
    Date of Patent: February 20, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takafumi Yokoyama, Hiroyuki Kawata, Kunio Hayashi, Yuji Yamaguchi, Satoshi Uchida
  • Patent number: 11904573
    Abstract: A hot-stamped article according to the present invention has a plating layer being attached to a single surface in an amount of 10 g/m2 or more and 90 g/m2 or less and having a Ni content of 10 mass % or more and 25 mass % or less with a remainder including Zn and impurities on a surface of a base steel sheet having a predetermined chemical composition, in a surface layer region, a metallographic structure includes 80.0% or more of martensite and 8.0% or more of residual austenite in terms of area percentage, and the concentration of Ni in the surface layer region is 8 mass % or more.
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: February 20, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuji Sakiyama, Yuri Toda, Kazuo Hikida
  • Patent number: 11905581
    Abstract: A hot-stamped article according to the present invention has a plating layer being attached in an amount of 10 g/m2 or more and 90 g/m2 or less and having a Ni content of 10 mass % or more and 25 mass % or less with a remainder including Zn and an impurity on a surface of a base steel sheet having a predetermined chemical composition, a surface layer region includes 90.0% or more of martensite in terms of area percentage, and a concentration of Ni in a prior austenite grain boundary in the surface layer region is 5.5 mass % or more.
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: February 20, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuji Sakiyama, Yuri Toda, Tomohito Tanaka, Kazuo Hikida
  • Patent number: 11905569
    Abstract: The present invention provides steel compositions, methods of manufacturing the compositions and using the compositions to produce rimfire ammunition cartridges. The steel compositions are substitutes for conventional brass used in the manufacture of rimfire ammunition cartridges and, in particular, for use in .22 caliber firing devices. Also provided are methods of processing and treating the steel compositions for use in the rimfire cartridges that include cold-rolling and annealing steps to create suitable physical properties.
    Type: Grant
    Filed: June 8, 2020
    Date of Patent: February 20, 2024
    Assignee: GREER STEEL COMPANY
    Inventors: Douglas B. Campbell, Todd Daenzer
  • Patent number: 11898262
    Abstract: Nickel-plated stainless steel sheets and a method of manufacturing the same are provided. Each of the nickel-plated stainless steel sheets includes a stainless steel base plate and a nickel plating layer formed on at least one surface of the stainless steel base plate by electroplating, in which the nickel plating layer includes a strike plating layer and a main plating layer which are sequentially laminated on the one surface of the stainless steel base plate.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: February 13, 2024
    Assignee: TCC Steel Corp.
    Inventors: Jin Hwan Chung, Tae Woo Kwon, Hyun Jun Baek, Yoon Han Kim, Jun Mo Jeon
  • Patent number: 11873552
    Abstract: A substrate including plasmonic continuous film with curved surface and a method for manufacturing the same. More particularly, a substrate for an ultrasensitive spectroscopic sensor includes bowl-shaped plasmonic curved nanodimples and spiked plasmonic nanotips formed at contact points between the nanodimples at the same time, thereby greatly increasing the total volume of hotspots and being capable of concentrating and analyzing an extremely small amount of a sample.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: January 16, 2024
    Assignee: KOREA INSTITUTE OF MATERIALS SCIENCE
    Inventors: Sung-Gyu Park, Do-Geun Kim, Seung-Hoon Lee, Dong-Ho Kim
  • Patent number: 11859260
    Abstract: A steel sheet has a predetermined chemical composition, in which a metallographic structure in a surface layer region ranging from a surface to a position of 20 ?m from the surface in a sheet thickness direction consists of ferrite and a secondary phase having a volume fraction of 1.0% to 15.0%, the metallographic structure in an internal region ranging from a position of more than 20 ?m from the surface in the sheet thickness direction to a ¼ thickness position from the surface in the sheet thickness direction consists of ferrite and a secondary phase having a volume fraction of 5.0% to 25.0%, the volume fraction of the secondary phase in the surface layer region is less than the volume fraction of the secondary phase in the internal region, and in the surface layer region, the average grain size of the secondary phase is 0.5 ?m to 4.0 ?m.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: January 2, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masahiro Kubo, Hiroyuki Kawata, Masahiro Saito, Kenichiro Otsuka, Masafumi Azuma
  • Patent number: 11859259
    Abstract: A zinc-plated steel sheet includes a steel sheet having a predetermined chemical composition and a zinc-plated layer. In the steel sheet, steel microstructures in a range of ? thickness to ? thickness, having the center at ¼ thickness from a steel sheet surface, include, by vol %, ferrite: 0% to 10%, bainite: 0% to 30%, tempered martensite: 50% or more, fresh martensite: 0% to 10%, retained austenite: more than 10% and 30% or less, and pearlite: 0% to 5%. In the zinc-plated steel sheet, the amount of hydrogen emitted when the steel sheet is heated to 200° C. from room temperature after removal of the zinc-plated layer is 0.40 ppm or less per mass of the steel sheet, the tensile strength is 1470 MPa or more, and no cracking occurs in a U-shape bending test where a stress equivalent to 1000 MPa is applied for 24 hours.
    Type: Grant
    Filed: April 26, 2019
    Date of Patent: January 2, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takafumi Yokoyama, Kunio Hayashi, Masahiro Nakata, Yuji Yamaguchi, Satoshi Uchida
  • Patent number: 11794280
    Abstract: A hot formed joined blank includes a first metal blank having an ultimate tensile strength of ?about 1300 MPa to ?about 2000 MPa and defining a first surface, a second metal blank having an ultimate tensile strength of ?about 400 MPa to ?about 1200 MPa and defining a second coated surface having a coating disposed thereon. The coating includes aluminum and silicon or in alternative variations, zinc. A third surface of the second metal blank is joined to the first surface of the first metal blank to form the hot formed joined blank. A weld nugget is disposed along a boundary between the first and second metal blanks that is configured to join the first and second metal blanks, where the weld nugget optionally includes less than or equal to about 1.5 weight percent aluminum or a microstructure comprising austenite and delta-ferrite.
    Type: Grant
    Filed: April 21, 2022
    Date of Patent: October 24, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Mingfeng Shi, Sarah Tedesco, Qi Lu, Jason J. Coryell, Jianfeng Wang
  • Patent number: 11772207
    Abstract: Steel weld metal compositions can include from 10.75 to 12.00 wt % chromium, from 0.09 to 0.13 wt % carbon, from 0.2 to 0.5 wt % manganese, from 0.1 to 0.3 wt % silicon, from 0.2 to 0.7 wt % nickel, from 0.1 to 0.5 wt % molybdenum, from 0.8 to 1.2 wt % cobalt, from 0.03 to 0.08 wt % niobium, from 0.8 to 1.2 wt % tungsten, from 0.3 to 0.8 wt % copper, from 0.10 to 0.15 wt % vanadium, from 0.01 to 0.05 wt % titanium, from 0.005 to 0.010 wt % boron, from 0.005 to 0.015 wt % nitrogen; wherein the balance of the steel weld metal composition is iron and unavoidable impurities. Methods of depositing the steel weld metal compositions on a workpiece by an electric arc welding process are also described. Consumable electric arc welding electrodes producing high chromium creep resistant steel weld metal compositions are also described.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: October 3, 2023
    Assignee: LINCOLN GLOBAL, INC.
    Inventor: Stefano Sorrentino
  • Patent number: 11772206
    Abstract: Steel weld metal compositions can include from 9.00 to 12.00 wt % chromium, from 0.02 to 0.06 wt % carbon, from 0.3 to 0.7 wt % manganese, from 0.1 to 0.3 wt % silicon, from 0.5 to 1.2 wt % nickel, from 0.1 to 0.5 wt % molybdenum, from 1.0 to 1.5 wt % cobalt, from 0.03 to 0.08 wt % niobium, from 0.2 to 0.8 wt % tungsten, from 0.3 to 0.8 wt % copper, from 0.005 to 0.010 wt % boron, and from 0.005 to 0.025 wt % nitrogen; wherein the balance of the steel weld metal composition is iron and unavoidable impurities. Methods of depositing the steel weld metal compositions on a workpiece by an electric arc welding process are also described without the use of a post weld heat treatment. Consumable electric arc welding electrodes producing high chromium creep resistant steel weld metal compositions are also described.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: October 3, 2023
    Assignee: LINCOLN GLOBAL, INC.
    Inventor: Stefano Sorrentino
  • Patent number: 11760696
    Abstract: A ceramic matrix composite (CMC) material component is provided that includes a CMC material and an environmental barrier coating (EBC). The CMC material includes first fibers, a matrix, and at least one coefficient of thermal expansion (CTE) increasing additive. The first fibers include a first material having a first CTE value. The matrix includes a second material having a second CTE value. The at least one CTE increasing additive has a third CTE value. The EBC is disposed on at least one exposed surface of the CMC material and has a fourth CTE value. The third CTE value is greater than the first CTE value and the second CTE value, and the at least one CTE increasing additive is present within the CMC material in an amount that elevates a CTE value of the CMC material above the first CTE value or the second CTE value.
    Type: Grant
    Filed: January 4, 2019
    Date of Patent: September 19, 2023
    Assignee: RTX CORPORATION
    Inventor: Richard Wesley Jackson
  • Patent number: 11761053
    Abstract: A railway wheel having, in mass %, C: 0.80 to 1.15%, Si: 1.00% or less, Mn: 0.10 to 1.25%, P: 0.050% or less, S: 0.030% or less, Al: 0.025 to 0.650%, N: 0.0030 to 0.0200%, Cr: 0 to 0.60%, and V: 0 to 0.12%, with the balance being Fe and impurities. The railway wheel has a hub part, a rim part including a tread and a flange, and a web part disposed between the hub part and the rim part. The area fraction of pearlite in the hub, web, and rim parts is 95% or more, and the amount of pro-eutectoid cementite is not more than 1.0 pieces/100 ?m. The amount of pro-eutectoid cementite is calculated as (pieces/100 ?m)=a total sum of the number of pieces of pro-eutectoid cementite which intersect with two diagonal lines in a square visual field of 200 ?m×200 ?m/(5.66×100 ?m).
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: September 19, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Taketo Maejima, Manabu Kubota