Abstract: This invention relates to a method and assembly for loading the doctor blade of a doctoring unit used, e.g., in coating a paper web, characterized in that the blade can be loaded close to the edge of the blade without compromising the accuracy of blade profile control. The blade is loaded by backing member (8) having a Z-shaped cross section in which one side of the section forms a base (13), while the middle part forms a waist (18) which turns toward the base (13), and the other side of the shape forms a tip (12) pointing to an opposite direction relative to the base (13) and has at its end a tapering edge suited for pressing against the doctor blade (7). This approach is capable of eliminating the sliding movement of the backing member (8) relative to the blade which tends to impair the accuracy of blade pressure control.

Abstract: An electron device-manufacturing method according to the invention comprises the steps of applying a resin coating layer, containing a solvent, to one of the surfaces of a substrate, directly or with a layer interposed therebetween; drying the resin coating layer to remove the solvent; and heating and pressing the resin coating layer to smooth the surface of the same. The method is characterized in that in the step of smoothing the surface of the resin coating layer, that side of the substrate on which the resin coating layer is not coated is mechanically supported by a supporting member, and a heating roller is brought into contact with the resin coating layer to press and heat the same, with another resin film interposed therebetween, which is thinner than the resin coating layer to be smoothed, thereafter releasing the interposed resin film.

Abstract: An apparatus for bead coating a substrate with an organic solvent-based coating solution by the use of a slide hopper is disclosed, which is useful for preventing deflection of the members due to changes in temperature stemming from evaporation of the organic solvent and for maintaining a narrowed gap between the lip of the hopper and the substrate with high precision, in which the slide hopper is composed of a raw material with a coefficient of linear expansion of 3.times.10.sup.-6 or less, or composed of an alloy comprising 9.0% to 10.5% by weight of chromium, 52.5% to 56.0% by weight of cobalt and the remainder consisting of iron and other inevitable impurities.

Abstract: Processes for uniformly coating substrates, including applying fluid substantially simultaneously onto at least two sides of a substrate. In one aspect, the invention provides positioning a substrate above one or more fluid applicators, and flowing fluid through the one or more fluid applicators upwardly onto the substrate, the fluid applied with a controlled volume per unit surface area of the substrate. A substrate surface also may be aligned along a substantially vertical plane with fluid being applied laterally. In another aspect, at least one fluid applicator faces a first side of a substrate and at least one applicator faces a second side of the substrate, and fluid flows through the fluid applicators onto the first and second substrate sides, the fluid applied with a controlled volume per unit surface area of the substrate.

Abstract: An apparatus for blade coating of a travelling web, preferably a paper web, comprising means for supporting and feeding of the web and a doctor blade extending across the web and engaging the web along a first long-side thereof for evening out a coating composition applied to the web and a blade holder carrying the blade along a second long-side, characterized by pressure means arranged to bring, by applying pressure from an outer side of the blade and adjacent to the first long-side, the first long-side of the blade to engagement on the web without imparting substantial bending to the blade as seen in its cross section, said blade being movably clamped in the blade holder; a process for evening the coating of such a traveling web using such an apparatus.

Abstract: This continuous galvanizing method and apparatus passes a linear element to be galvanized, e.g., wire, rod, or tube, through a surrounding, relatively short length of conduit which is attached as a cross-tee to the end of a delivery pipe rising from a centrifugal pump submerged in a vat of molten zinc, and continuously flooded with liquid zinc to coat the linear element. The zinc flowing from the open ends of the conduit, and falling as excess from the element being coated, drops back into the vat for recirculation. The vat is covered to provide a substantially closed operating space above the pool of molten zinc to enable the coating to take place in an inert atmosphere.

Abstract: A method for preparing a carrier for developing an electrostatic charge image, wherein the carrier comprises core particles each having thereon a resin coated layer, and a volume base average particle diameter D50 of the core particles is within the range of 40 to 80 .mu.m, and 5 wt % or less of the core particles have a volume base average particle diameter D50.times.1.2 .mu.m or more and 5 wt % or less of the core particles have a volume base average particle diameter D50.times.0.7 .mu.m or less, comprising the steps of forming a mixture of the core particles and coagulated resin particles; applying an impact force repeatedly to said mixture to coat said coagulated resin particles on said core particles; wherein a volume base average particle diameter D50 of the coagulated resin particles is within the range of 0.5 to 20 .mu.

Abstract: A plurality of simultaneously applied coating fluids is coated on a substrate by moving the substrate along a path through a coating station. A plurality of flowing layers of coating fluid is formed in face-to-face contact with each other to form a composite layer. This composite layer flows at a speed that is sufficiently high to form a continuous flowing composite layer jet to the substrate surface for the coating width regardless of the direction of flow of the fluid jet.

Abstract: A slide-bead coating technique utilizes an inclined slide surface terminating at a coating lip. A continuous liquid layer is supplied to the slide surface from a supply source so as to form a liquid bridge between the coating lip and a substrate disposed adjacent the coating lip. The substrate is conveyed past the lip and continuously depletes liquid from the liquid bridge onto the substrate. The technique includes supplying an air flow that impinges upon an upper surface of the liquid layer opposite the slide surface between the liquid supply source and the coating lip.

Abstract: An oil applicator for applying a film of oil to a strip of metal has a hollow tubular shaft having a porous, oil absorbent sleeve, with oil sprays spraying oil onto the surface of the sleeve and a vacuum drawn through the hollow of the shaft to draw excess oil through apertures in the shaft wall for collection in a housing. A casing is provided that contains the applicator roll and a slot in the wall of the casing communicates with a duct through which a second vacuum is drawn which removes excess oil that may be applied to the strip of metal and collects the same in a second housing.

Abstract: The distance between a D-roll and a C-roll is switched at proper time intervals between two stages in which the distance is larger or smaller. A thicker coating layer on the C-roll with the thickness controlled by the larger distance between the D-roll and the C-roll is transferred onto a base sheet in a condition in which the C-roll and a B-roll are in contact with each other with the base sheet interposed therebetween. The distance between the C-roll and the B-roll is increased when a thinner coating layer on the C-roll with the thickness controlled by the smaller distance between the D-roll and the C-roll reaches a transfer position, so that the coating layer is not transferred onto the base sheet. A local increase of the amount of the coating material applied at the end of a coating area can be prevented, and the thickness of the coating material applied can be controlled to be constant with high accuracy over the entire coated area.

Abstract: Solder is applied to a circuit board 7 by dipping the board into a bath 1 of molten solder 3, the molten solder having a layer of oil 5 on top. The board is dipped into the bath by rotating it along a path that is substantially coplanar with the circuit board. This is achieved by supporting the board on a carrier 9 which in turn is attached to a motor shaft 11.

Abstract: A system and method are provided for applying a desired protective finish to a web of printed label stock. The web of printed label stock is moved through a coating station, where a layer of hot melt varnish is extruded onto the web of printed label stock. Then, the web of printed label stock is transferred to a working station in an environment which causes the layer of varnish to at least partially solidify to a predetermined state as it reaches the working station. At the working station, the layer of varnish is worked to a desired finish. Preferably the web is carried through a nip formed by a pair of rolls, including a highly polished chrome roll which contacts the layer of varnish and works the layer of varnish to a glossy finish. After the layer of varnish is worked to a glossy finish, the web is directed through a finishing station, where the glossy finish is fixed in the layer of varnish, and the web is conditioned to a state in which it can be processed as a web of finished label stock.

Abstract: In order to subject a workpiece, such as a semiconductor wafer, to elevated pressures the workpiece is enclosed in a void (16) between two enclosure parts (6,7) which have been forced together by upper and lower actuators (12,13). The enclosure parts (6,7) are themselves enclosed in a vacuum chamber (1) evacuatable by a vacuum pumping system. Gas is then supplied from a suitable pressure source via a pipe (17) into void (10), thereby to subject the workpiece to elevated pressure. Heating means may be provided to permit the workpiece to be subject to elevated temperature.

Abstract: A method of adjusting coating weight of a coating material with high accuracy within a wide range of operation, by setting and using a relational formula for determining a coating weight W of the coating material separately in accordance with relative relation between a nozzle-strip distance D and a nozzle slit clearance B. The adjustment of the coating weight of molten metal (coating material) is performed by controlling a nozzle pressure P and a strip speed V, and also by controlling D by equation (1) in the range of D/B.ltoreq.C (developing range) and at least one of D and B by equation (2) in the range of D/B>C (fully developed range). (.rho..sub.M =molten metal density, .mu.=molten metal viscosity, P.sub.A =pressure at nozzle outlet, .eta.=nozzle efficiency, K=ratio of specific heat of gas, and h.sub.1 and h.sub.2 =constants)W=h.sub.1 .times..rho..sub.M .times.{(K-1)/(2.times..eta..times.K.times.P.sub.A)}.sup.1/2 .times.D.sup.1/2 .times.[.mu..times.V/{(P/P.sub.A).sup.(K-1)/K -1}].sup.1/2(1)W=h.sub.2 .

Abstract: A coating apparatus for forming one or more coating layers on a substrate by means of an extrusion-type head comprising a front edge located on an upstream side with respect to a moving direction of the substrate and a back edge which is located on a downstream side in the moving direction of the substrate. The back edge has a corner portion partially defining an extrusion slot and which is displaced further from the substrate than the front edge in a state in which a precoating solution comprised mainly of an organic solvent is applied in advance on a coating surface of the substrate. A chamfered surface is formed on the corner portion. According to the invention, an angle .alpha. formed by the chamfered surface and a downstream inclined surface of the back edge is such that 40.degree..ltoreq..alpha..ltoreq.140.degree., an angle .beta. formed by chamfered surface and an upstream inclined surface of the back edge is such that 40.degree..ltoreq..beta.<180.degree.

Abstract: A process is disclosed for forming a coating from a flocculating coating composition containing pigment particles dispersed in a solution of a film forming binder dissolved in a fugitive liquid carrier, maintaining the coating composition in average shear conditions of at least about 10 reciprocal seconds while transporting the coating composition through an inlet of an extrusion die, through a manifold of the die, through an extrusion slot of the extrusion die and onto a substrate to form a coating layer on the substrate, and rapidly removing the fugitive liquid from the coating while maintaining the coating composition in the coating layer in an undisturbed condition until the coating solidifies.

Abstract: A cross flow knife coater includes a coating station through which a surface passes and a trough which extends transversely across the desired width of the coating. The trough has an opening through which coating fluid exits onto the surface without using a slot, and first and second transverse ends. The coating fluid is fed directly into the trough at a first transverse end, and is moved from the first transverse end of the trough, across the trough, and toward the second transverse end to cause the coating fluid to flow across the width of the trough while coating fluid exits the opening. The coater creates a spiral flow of coating fluid across the width of the trough which carries debris, bubbles, and other undesirables across the trough to a second traverse end where they can be vented. The perpendicular distance between the trough opening and the surface, and likewise between the knife and the surface, can be adjusted.

Abstract: A composite metallizing wire useful in thermal flame spraying, having a conductive metallic solid core wire strand and a coating consisting of solid lubricant particles (i.e., graphite, BN, Teflon) and wear-resistant particles (i.e., SiC, TiC, Cr.sub.3 C.sub.2) homogeneously suspended in a conductive metal (i.e., Ni, Fe, Cr, Mo, Ti) complementary to said solid core wire strand. The wire is used to produce a metal matrix composite coating, comprising providing a thermalizing through-flow chamber with an exit nozzle, the chamber having a gas flow-through of at least 100 ms.sup.-1, establishing a flame in said chamber, and feeding a composite coated wire into said flame to be melted and projected by the gas flow to a target, the wire being constructed as above.

Abstract: A method is described for producing a catalyst layer consisting of a metal alloy with palladium or platinum as the primary meal and at least one other meal which has a melting point lower than that of the primary meal and which forms with the primary metal homogeneous mixed crystals that are rich in the primary metal. In the method, a powder of the at least one other metal is applied first to a carrier body followed by application of a powder of the primary metal. The powders are successively applied to the carrier body in this order, with at least the powder of the primary metal being sprayed on by thermal means.