Patents Examined by Keith D. Hendricks
  • Patent number: 12649961
    Abstract: New 2xxx aluminum alloys are disclosed. The new 2xxx aluminum alloys generally include from 0.08 to 0.20 wt. % Ti. The new 2xxx aluminum alloys may realize an improved combination of two or more of strength, fracture toughness, elongation, and corrosion resistance, for instance.
    Type: Grant
    Filed: May 7, 2021
    Date of Patent: June 9, 2026
    Assignee: Arconic Technologies LLC
    Inventors: Paul E. Magnusen, Lynette M. Karabin, Francine S. Bovard, Julien Boselli
  • Patent number: 12649182
    Abstract: The present invention relates to a copper powder for additive manufacturing, a method for producing the same, an additive manufactured product, a method for producing the same and the like, and an object of the present invention is to provide a copper powder for additive manufacturing that can sufficiently improve the mechanical strength and electrical conductivity of an additive manufactured product. The means for achieving the above-mentioned object of the present invention is, for example, a copper powder for additive manufacturing having a mean particle size of 1 ?m or more and 150 ?m or less, containing copper oxide in an amount of 0.10 g/m2 or more and 7.0 g/m2 or less per unit surface area and 0.5 mass % or more and 9.4 mass % or less per unit mass.
    Type: Grant
    Filed: November 29, 2019
    Date of Patent: June 9, 2026
    Assignees: MEC COMPANY, LTD., OSAKA RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Daisuke Katayama, Masato Nakazawa, Kaori Igami, Takahiro Sugahara, Takayuki Nakamoto, Takao Miki, Sohei Uchida
  • Patent number: 12649958
    Abstract: A process for smelting steel for ultrafine carborundum sawing wires, comprising: 1) in a vacuum induction furnace, using pure iron and low-phosphorus pig iron as raw materials to be melted into molten steel under the protection of argon; vacuumizing, smelting, and degassing; using silicon iron as a deoxidizer to adjust components of the molten steel; and casting a circular ingot in vacuum; 2) cleaning the surface of the circular ingot to produce an electrode bar; 3) remelting and smelting the electrode bar to a cylindrical electroslag ingot in an electroslag furnace, wherein the electroslag ingot comprises: CaF2: 45-55%, Al2O3: 15-25%, SiO2: 20-25%, Na2O: 2-4%, and K2O: 1-2%; 4) forging the electroslag ingot to a square billet; and 5) rolling the forged billet to a steel wire rod which comprises [C]: 0.92-1.1%, [Si]: 0.3-0.4%, [Mn]: 0.5-0.8%, [Al]<0.0008%, [N]<0.005%, [S]<0.01%, and [P]<0.015%.
    Type: Grant
    Filed: April 29, 2021
    Date of Patent: June 9, 2026
    Assignee: BAOSHAN IRON & STEEL CO., LTD.
    Inventors: Yingtie Xu, Zongze Huang, Xiangjiang Liu, Genjie Wan, Yanfeng Qi
  • Patent number: 12637737
    Abstract: A method, apparatus and system for processing a composite waste source, such as e-waste, is disclosed. The composite waste source may comprise low-, moderate and high-melting point constituents, such as plastics, metals and ceramics. The composite waste source is heated to a first temperature zone, causing at least some of the low-melting point constituents to at least partially thermally transform. The composite waste source is subsequently heated to a second, higher, temperature zone, causing at least some of the moderate-melting point constituents to at least partially thermally transform. At least some of the at least partially thermally transformed constituents may be recovered. The method, apparatus and system disclosed may provide for the recovery and reuse of materials which would otherwise be sent to landfill or incinerated.
    Type: Grant
    Filed: January 24, 2024
    Date of Patent: May 26, 2026
    Assignee: NewSouth Innovations Pty Limited
    Inventor: Veena Sahajwalla
  • Patent number: 12629749
    Abstract: A system for creating a second quantity of sinterable powder particles which have sizes falling within a second size range, from a first quantity of sinterable powder particles having sizes falling within a first size range, and where the sizes of the powder particles in the second size range are all larger than those in the first size range. In one embodiment the system has a heating component responsive to a predetermined temperature/time heating profile, which heats the first quantity of powder particles using the temperature/time heating profile, to cause partial sintering of the powder particles, which creates a new plurality of powder particles which have an increased dimension.
    Type: Grant
    Filed: November 21, 2022
    Date of Patent: May 19, 2026
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Eric S. Elton, Kevin Huang
  • Patent number: 12624409
    Abstract: A steel for high-strength aluminum clad substrate, comprising the following chemical elements by mass percent: C: 0.008-0.02%, 0<Si?0.005%, Mn: 0.25-0.5%, P: 0.018-0.03%, Al?0.005%, N: 0.0040-0.010%, Ti: 0.02-0.04%, O: 0.02-0.050%, and the balance being Fe and other inevitable impurities. The manufacturing method therefor comprises the steps of: (1) smelting and casting; (2) reheating: reheating a casting blank to 1180° C.-1250° C.; (3) rough rolling; (4) finish rolling; (5) coiling; and (6) cooling to room temperature. The steel for high-strength aluminum clad substrate has good strength and good plasticity.
    Type: Grant
    Filed: December 24, 2019
    Date of Patent: May 12, 2026
    Assignee: BAOSHAN IRON & STEEL CO., LTD.
    Inventors: Fengming Song, Wei Wang, Xiaoping Hu, Donghui Wen, Yunhua Liu, Junkai Wang
  • Patent number: 12624404
    Abstract: A method for operating a blast furnace with which, even in the case where there is an increase in the powder ratio of coke to be charged into the blast furnace, it is possible to achieve the stabilization of blast furnace operation. The method includes blowing air through a tuyere disposed in a lower part of the blast furnace, successively measuring a particle size distribution of coke transported to the blast furnace, and adjusting at least one of a blast volume and a coke ratio in accordance with an index derived from the particle size distribution.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: May 12, 2026
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshifumi Kobashi, Naoshi Yamahira, Toshiki Tsuboi
  • Patent number: 12618131
    Abstract: Described herein is a method of manufacturing an aluminium alloy rolled product of a heat-treatable aluminium alloy, comprising: semi-continuous casting a heat-treatable aluminium alloy into a rolling ingot; homogenizing of the rolling ingot to a peak metal temperature (PMT) and whereby said aluminium alloy has a specific energy associated with a DSC signal less than 2J/g in absolute value; hot rolling of the rolling ingot in multiple hot rolling steps into a hot rolled product having a final rolling gauge of at least 1 mm, whereby the hot rolled product during at least one of the last three rolling steps has a temperature less than 50° C. below PMT; quenching of the hot rolled product at final rolling gauge from hot-mill exit temperature to below 175° C.; optionally stress relieving and ageing of the quenched and optionally stress relieved hot rolled product.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: May 5, 2026
    Assignee: Novelis Koblenz GmbH
    Inventor: Philippe Meyer
  • Patent number: 12618119
    Abstract: A hydrogen-rich blast furnace ironmaking system based on mass-energy conversion, comprising a water electrolysis system (2). The water electrolysis system (2) is separately connected to a hydrogen storage tank (3) and an oxygen storage tank (4); a gas outlet of the hydrogen storage tank (3) is connected to a hydrogen compressor (5); an outlet of the hydrogen compressor (5) is connected to a hydrogen buffer tank (6); the hydrogen buffer tank (6) is connected to a hydrogen injection valve group (7); the hydrogen injection valve group (7) is connected to a hydrogen preheating system (8); and the hydrogen preheating system (8) is connected to a tuyere of a blast furnace body (1) or a hydrogen injector at the lower portion of the furnace body.
    Type: Grant
    Filed: August 1, 2023
    Date of Patent: May 5, 2026
    Assignees: CHANGLI COUNTY XINGGUO PRECISION MACHINE PARTS CO., LTD., Shanghai University
    Inventors: Yuzhu Yang, Xionggang Lu, Wenhe Wu, Yuwen Zhang, Kai Zhu, Guocheng Zhou, Jian Li
  • Patent number: 12606883
    Abstract: A binder formulation for iron ore pellets, the formulation comprising one or more silicates and a processing aid, a pellet comprising this binder formulation and a process for producing iron ore pellets comprising mixing a binder formulation as described with particulate iron ore and forming pellets.
    Type: Grant
    Filed: August 15, 2019
    Date of Patent: April 21, 2026
    Assignee: Binding Solutions Ltd
    Inventor: Richard Joyce
  • Patent number: 12601031
    Abstract: A device of regulating a melting speed of an aluminum alloy smelting furnace burner. The device includes: a natural-gas flow-rate regulating assembly, an air flow regulating assembly; a natural gas burner, connected to the natural-gas flow-rate regulating assembly and the air flow regulating assembly and mounted in a melting zone of the melting furnace to melt aluminum alloy into an aluminum liquid; a scum filtration assembly, including a ceramic tube connected to a ceramic filter cylinder, a foam ceramic filter plate being merged in an aluminum liquid thermal-insulation pool; a rangefinder, mounted above the scum filter assembly; a controller for obtaining weights of the aluminum liquid corresponding to two adjacent time points, obtaining the actual melting speed according to a difference in the weights, and regulating the flow rate of the natural gas and the air flow to adjust the actual melting speed to reach a target melting speed.
    Type: Grant
    Filed: June 28, 2024
    Date of Patent: April 14, 2026
    Assignee: HANGZHOU CITY UNIVERSITY
    Inventors: Weipeng Liu, Tao Peng, Luoke Hu, Jun Wu, Xuxia Zhang, Anping Wan, Ting Chen
  • Patent number: 12601032
    Abstract: A comprehensive utilization method of beneficiation-metallurgy-chemical combination for germanium-rich lignite includes the following steps: 1) germanium-rich lignite sizing and grinding, 2) catalytic pre-oxidation, 3) nitric acid leaching, and 4) recycling and enrichment of germanium solution. The high effective extraction of germanium from the germanium-rich lignite was achieved via a combination of mineral beneficiation, hydrometallurgy, and chemical processing. Meanwhile, a high yield and high degree of depolymerization humic acid product was produced as byproducts. This method could not only effectively avoid high carbon emission and organic resource waste during conventional germanium-rich lignite pyrometallurgical processing, but also could produce humic acid as quality raw materials for metallurgical and agricultural industries, which has advantages of less environmental pollution, high extraction efficiency, and low comprehensive costs.
    Type: Grant
    Filed: July 16, 2025
    Date of Patent: April 14, 2026
    Assignee: CENTRAL SOUTH UNIVERSITY
    Inventors: Honghu Tang, Feng Jiang, Yixin Fu, Qi Xiong, Bingjian Liu, Zhenyue Zhang, Li Wang, Wei Sun
  • Patent number: 12601040
    Abstract: Provided are an aluminum scandium alloy target and a method of manufacturing the same. The method comprises: preparing metal aluminum and metal scandium with purities of 99.99% or more respectively; mixing the metal aluminum into the metal scandium and smelting through a plurality of cycles to obtain a desired aluminum scandium alloy, in which the metal scandium account for 5-40 wt % and the metal aluminum account for 60-95 wt %; injecting the aluminum scandium alloy into a mold to obtain an aluminum scandium alloy target billet; and mechanically processing the billet to obtain the aluminum scandium alloy target. The method addresses the problems of the prior art in which uniform distributions of ingredients in the target are difficult to achieve, scandium is not uniformly distributed, and the target has a high oxide content, a low compactness, a low alloy purity and are unsuitable for manufacturing a sputter coating.
    Type: Grant
    Filed: August 7, 2020
    Date of Patent: April 14, 2026
    Assignee: HUNAN RARE EARTH METAL MATERIAL RESEARCH INSTITUTE CO., LTD.
    Inventors: Pei Huang, Meisong Huang, Zhijian Wang, Hua Liu, Yuehua Deng, Xiaobo Ma, Kang Wen, Wei Liu
  • Patent number: 12595530
    Abstract: Disclosed is a system and method for regulating aluminum precipitation during high-pressure acid leaching of laterite nickel ore, the system comprises an autoclave, a subsequent processing equipment, and a control device; the autoclave comprises a kettle body, a first feeding pipe, a second feeding pipe, and a discharge pipe, the subsequent processing equipment is connected to the discharge pipe and is used to process the reactants; the control device comprises a first valve, a second valve, a first pressure sensor, a second pressure sensor, an aluminum ion detection device, and a control unit. This disclosure can maintain the aluminum ion concentration in the leachate within an appropriate range, effectively reducing fluctuations in the production process, achieving stable production, and lowering production and maintenance costs.
    Type: Grant
    Filed: June 29, 2023
    Date of Patent: April 7, 2026
    Assignees: PT QMB NEW ENERGY MATERIALS, PE ESG NEW ENERGY MATERIAL, GEM CO., LTD., PT GEM INDONESIA NEW ENERGY MATERIALS
    Inventors: Satryo Soemantri Brodjonegoro, Kaihua Xu, Tegar Mukti Aji, Rizky Wanaldi, Andi Syaputra Hasibuan, Evan Wahyu Kristiyanto, Emil Salim, Yi Wang
  • Patent number: 12584197
    Abstract: An aluminium alloy including 1.0-1.5 wt % Mn, up to 0.1 wt % Mg, up to 0.3 wt % Si, up to 0.3 wt % Fe, up to 0.1 wt % Cu, up to 0.25 wt % Cr, up to 0.1 wt % Ni, up to 0.3 wt % Zn, up to 0.1% Ti, up to 0.2 Zr. The allow also includes impurities, each no more than 0.05 wt. % and wherein the total of impurities is no more than 0.15 wt. %, with the balance being aluminum.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: March 24, 2026
    Assignee: HYDRO PRECISION TUBING (SUZHOU) CO., LTD
    Inventors: Minxia Li, Arvid Espedal, Nagaraj V. Govindaraj, Ole Johannes Emmerhoff, Guo Pingchuang, Jinghui Su, Hongping Xu
  • Patent number: 12571060
    Abstract: Provided are a joint regulation method of material flow, energy flow, and carbon emission flow in a long-process steel enterprise, which belongs to a field of intelligent regulation and control technology of electric power system in the steel industry. The method includes: coupling a material-energy characteristic model of each production process of a steel enterprise and a carbon emission model of the steel enterprise, constructing a material flow-energy flow-carbon emission flow coupling model of the long-process steel enterprise, establishing an objective function using a minimize sum of an electricity purchase cost from a superior grid, a park carbon emission cost, and a production raw material cost as an object, and solving and obtaining an optimal operation mode of a joint regulation of the material flow-energy flow-carbon emission flow in the steel enterprise.
    Type: Grant
    Filed: April 30, 2025
    Date of Patent: March 10, 2026
    Assignee: NORTHEAST ELECTRIC POWER UNIVERSITY
    Inventors: Rufeng Zhang, Rui Yuan, Haihang Sun, Houhe Chen, Ershun Du, Jianpei Han
  • Patent number: 12571076
    Abstract: An aluminum material, a preparation method thereof, and a bowl-shaped aluminum block are provided in the present disclosure, which relates to the technical field of alloys. Controlling the amount of manganese to 0.03-0.5 wt % in the present disclosure can improve the structure and enhance the impact mechanical properties of aluminum material; nickel can improve the strength and rust resistance of aluminum material, strontium can form an aluminum-strontium combination to adjust the crystal orientation of the metal lattice, which can improve molding and greatly enhance flexibility, and zirconium has a synergistic effect, which can improve the corrosion resistance of aluminum material, and improve surface gloss. The aluminum material provided by the present disclosure has a hardness of 23-30 HB, a tensile strength of 70-100 MPa, a yield strength of 35-59 MPa, and an elongation at break of 40-60%.
    Type: Grant
    Filed: July 12, 2021
    Date of Patent: March 10, 2026
    Assignee: HANGZHOU CPMC Co. Ltd.
    Inventors: Qiwei Su, Xiaohui Hong, Zhenya Tan
  • Patent number: 12571077
    Abstract: The present invention provides a bright aluminum alloy which has high mechanical properties and in which the occurrence of uneven color is also suppressed to a high degree when an aluminum alloy die-cast material thereof that includes tungsten is subjected to anodization treatment. Also provided is a bright aluminum alloy die-cast material that is manufactured using said bright aluminum alloy. The aluminum alloy pertaining to the present invention includes 0.5-3.0% by mass of Mn, 0.1-2.0% by mass of Mg, 0.01-1.0% by mass of W, and 0.05-2.0% by mass of Si, the balance being aluminum and unavoidable impurities.
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: March 10, 2026
    Assignees: NIPPON LIGHT METAL COMPANY, LTD., NIKKEI MC ALUMINIUM CO., LTD.
    Inventors: Shinya Miwa, Katsumi Fukaya, Hiroshi Horikawa, Izumi Yamamoto
  • Patent number: 12559820
    Abstract: Methods, compositions and systems are provided that improve recovery of copper from previously leached copper ores. A reset solution comprising a chelating agent and a reducing agent is provided to a heap of previously leached and passivated ore to improve copper recovery kinetics in subsequent leaching stages.
    Type: Grant
    Filed: June 11, 2025
    Date of Patent: February 24, 2026
    Assignee: Ceibo Inc.
    Inventors: Anselmo Enrique Román Espinoza, Nélida Emilia Heresi Milad, Catalina Urrejola Santa María, Nicole Andrea Werner Ratto, Nicole Stephanie Guajardo Contreras, Alejandro Eduardo Briso Retamale
  • Patent number: 12559822
    Abstract: A method for separating thorium and cerium from a solid concentrate comprising compounds of thorium, cerium and further rare earth metals, comprising: a) contacting the solid concentrate with an acid to achieve an acid composition with a pH of less than 0.5; b) reacting the acid composition obtained in step a) with ozone or heating the acid composition at a temperature ranging from 110° C. to 130° C. for a time period ranging from 1 to 3 hours, thereby oxidizing the cerium ions in the acid composition to an oxidation state of +IV; c) increasing, to at most 2, the pH of the composition obtained in step b), resulting in the precipitation of thorium and cerium compounds; and d) separating the precipitated thorium and cerium compounds from the composition obtained in step c) to obtain an aqueous acidic rare earth solution depleted in thorium and cerium.
    Type: Grant
    Filed: March 5, 2021
    Date of Patent: February 24, 2026
    Assignees: YARA INTERNATIONAL ASA, REETEC AS
    Inventors: Tom R. Jørgensen, Fredrik Rodahl, Sigve Sporstøl