Abstract: A method of manufacturing a three-dimensional (3D) object may include fabricating a support structure and fabricating the 3D object on the support structure, wherein the support structure contacts the 3D object at a support region of the 3D object. The method further includes overcuring the 3D object at an overcure region of the 3D object, wherein the overcure region is distinct from the support region, and removing the support structure from the 3D object. After removal of the support structure, a support mark remains on the 3D printed object where the support structure had contacted the 3D object, wherein the overcure region of the 3D object projects past the support mark.

Abstract: A process for providing a fiber cement product is provided the process comprising the steps of: —providing an uncured fiber cement product; —curing said uncured fiber cement product; —drying said cured fiber cement product to obtain a humidity of said cured fiber cement product being less than or equal to about 8% w; —abrasive blasting at least part of the surface of said dried fiber cement product.

Abstract: A three-dimensional object printer comprises a platen, a gantry positioned above the platen, an ejector head positioned on the gantry, a sensor, and a controller. The controller is configured to operate the ejector to eject at least one drop of material toward the platen at an upper build level and determine process and cross-process differentials between a fiducial and the at least one drop of material deposited on the upper build surface. The controller is also configured to determine an ejector head shift in a process direction and a cross-process direction associated with each of the plurality of build levels based at least in part on the determined process and cross-process differentials and a number of build levels between the base build level and the upper build level.

Abstract: A method for preparing a biomass-based conductive hydrogel by 3D printing is provided. Firstly, a cellulose-based macromonomer, a rosin-based monomer, an acrylic acid monomer and an initiator are mixed in a certain proportion, stirred, and dissolved at 25-70° C. Then, diisocyanate in an amount of 5-10 wt % of a total mass of the monomers is added to the mixed solution and mixed uniformly to prepare a 3D printing photosensitive resin solution. An SLA light-curing 3D printer is used to print a hydrogel precursor 1 with a complex shape. Next, the hydrogel precursor 1 is heated to obtain a hydrogel precursor 2 with a dual-curing network. Finally, the obtained hydrogel precursor 2 is swelled in a 1-15 wt % alkaline solution at 5-60° C. for 0.1-10 hours to obtain the biomass-based conductive hydrogel.

Abstract: Apparatuses, systems and methods capable of controlling an additive manufacturing print process on an additive manufacturing printer. The disclosed embodiments may include: a plurality of sensors capable of monitoring at least one of an input of print filament to a print head of the printer, and a temperature of a nozzle of the printer, as indicative of a state of the additive manufacturing print process; at least one processor associated with at least one controller and capable of receiving sensor data regarding the monitoring from the plurality of sensors, and comprising non-transitory computing code for applying to the sensor data at least one correct one of the state of the additive manufacturing print process; a comparator embedded in the non-transitory computing code for assessing a lack of compliance of the print process to the correct one of the state; and at least one modifying output of the at least one controller to revise the compliance of the print process to the correct one of the state.

Abstract: A single nozzle 3D printing method for non-homogeneous recombinant food containing crushed rose flowers, the method comprising: first washing white kidney beans, soaking in cold water for 12 h, and then peeling; boiling for 40 min to soften the white kidney beans; then mixing a beaten paste thereof with white sugar and simmering slowly over a low heat until the bean paste is viscous; allowing the bean paste to cool to room temperature and then adding butter, fine granulated sugar, and whipped cream, and beating; and finally adding different amounts and different sizes of crushed rose flowers having undergone surface oil treatment.

Abstract: A method of manufacturing a component for a turbo machine. The component includes a main body having a fluid inlet and fluid outlet. A cooling passage extends between a fluid inlet and a fluid outlet. The cooling passage is divided into a first and a second section which extend between the fluid inlet and fluid outlet. The first section has a first predetermined roughness; and the second section has a second predetermined surface roughness; the predetermined surface roughness in at least one of the first section and second section is defined by a plurality of spaced apart micro ribs which extend at least part of the way across the cooling passage, at least one of the cooling passage sections is formed to further include macro ribs which extend across the cooling passage, at least one micro rib is being formed between adjacent macro ribs.

Abstract: Heating apparatus and methods for forming a part with a non-planar shape include a table formed of a thermally conductive material and defining a table surface. A tool, also formed of a thermally conductive material, has a base surface configured to engage the table surface of the table and a tooling surface opposite the base surface, wherein the tooling surface has a contoured shape that is non-planar. A heating blanket is provided above the table and defines a heating surface. The tooling surface of the tool is configured to engage a first surface of the part and the heating surface of the heating blanket is configured to engage a second surface of the part opposite the first surface of the part. The table and the heating blanket are heated to a processing temperature so that the part at least partially conforms to the tooling surface of the tool.

Abstract: The present invention is a composition of an agent for treating a precursor of a three-dimensional object for removing a support material from the precursor of the three-dimensional object containing a three-dimensional object and the support material containing a (meth)acrylic acid-based copolymer having a hydrophilic monomer and a hydrophobic monomer as a monomer unit; the composition of the agent for treating the precursor of the three-dimensional object having at least one or more type of organic amine compounds selected from the group consisting of a secondary monoamine compound, a tertiary monoamine compound, a secondary diamine compound, and a tertiary diamine compound; in which a total content of alkali metal hydroxide and alkali metal carbonate is less than a content of the organic amine compound and less than 2.5% by mass.

Abstract: A vehicular resin molded article is formed by solidifying a molten resin filled in a cavity of an injection mold and having a concave gate mark formed by a valve pin and remaining thereon in which L/T is 190 or more where L is a flow distance of the molten resin from the gate mark to a filling terminal and T is a maximum thickness. When the valve pin is moved to the cavity side and is pressed against the molten resin, since the contact area of a tip end portion with respect to the molten resin in the vehicular resin molded article increases and the temperature of the tip end portion in the valve pin tends to decrease, the portion of the vehicular resin molded article where the valve pin is pressed against is sufficiently solidified and string drawing or silver streak is less likely to occur.

Abstract: A stereolithography method of manufacture of a polymer structure having a spatially gradient dielectric constant, including: providing a volume of a liquid, radiation-curable composition; irradiating a portion of the liquid, radiation-curable composition with activating radiation in a pattern to form a layer of the polymer structure; contacting the layer with the liquid, radiation-curable composition; irradiating the liquid, radiation-curable composition with activating radiation in a pattern to form a second layer on the first layer; and repeating the contacting and irradiating to form the polymer structure, wherein the polymer structure comprises a plurality of unit cells wherein each unit cell is integrally connected with an adjacent unit cell, each unit cell is defined by a plurality of trusses formed by the irradiation, wherein the trusses are integrally connected with each other at their respective ends, and the trusses of each unit cell are dimensioned to provide the spatially gradient dielectric const

Abstract: Processes and systems for thermoforming articles of wear are disclosed. The process can include utilizing a negative pressure generation system to seal an article in a forming material thereby compressing the forming material onto the outer surface of the article. The process can also include exposing the sealed article to an increased temperature followed by exposure to a decrease temperature, while maintaining the compressive force of the forming material on the outer surface of the article. A positive pressure can also be applied to the sealed article while undergoing the heating and/or cooling steps, which can facilitate the removal of bubbles from the article during thermoforming as well as apply additional compressive force to the outer surface of the article.

Abstract: Described herein are methods, systems and apparatus (including associated control methods, systems and apparatus), for the production of a three-dimensional object by “bottom up” additive manufacturing, in which a carrier is vertically reciprocated with respect to a build surface, to enhance or speed the refilling of the build region with a solidifiable liquid. In preferred (but not necessarily limiting) embodiments, the three-dimensional object is produced from a liquid interface by continuous liquid interface production (i.e., “CLIP”).

Abstract: A method for producing a three-dimensional object by layer-wise applying and selectively solidifying a building material in powder form includes the steps of applying a layer of the building material over a working plane and selectively solidifying the layer at positions that correspond to a cross-section of the object to be produced by introducing energy and repeating the steps of applying and selectively solidifying until the object is completed. By doing so, the application step is carried out such that the application device moves at least twice over an area to be coated without an intermediate irradiation, and the step of selectively solidifying is carried out with an irradiation device that emits a radiation suited to solidify the building material.

Abstract: An additive manufacturing method for fabricating a component having a surface substantially free of imperfections may include providing a mold having a configuration corresponding to the component, and depositing a material on at least one surface of the mold to fabricate the component having the surface substantially free of imperfections.

Abstract: The present disclosure provides methods and systems for printing a three-dimensional (3D) object. The methods may comprise providing, adjacent to a build surface, a film comprising a polymeric precursor. A sensor may be used to determine a profile of the film. The profile may be indicative of a quality of the film. If the profile meets a quality threshold, at least a portion of the film may be exposed to light to initiate formation of a polymeric material from the polymeric precursor, thereby printing at least a portion of the 3D object.

Abstract: An adjustment system coupled to a die, and a die including an adjustment system, includes first and second adjustment modules. The first adjustment module includes a first body, a first plurality of studs, and a first actuator. Each of the first plurality of studs is slidably positioned within the first body. The first actuator is coupled to the first plurality of studs and is configured to move each of the first plurality of studs. The second adjustment module includes a second body, a second plurality of studs, and a second actuator. Each of the second plurality of studs is slidably positioned within the second body. The second actuator is coupled to the second plurality of studs and is configured to move each of the second plurality of studs. The number of studs composing the first plurality of studs is different from a number of studs composing the second plurality of studs.

Abstract: Methods and systems that include introducing blowing agent into a hopper of a polymeric foam processing system.

Abstract: Disclosed are methods and systems for optimizing printing of a ceramic isolation layer. In some embodiments, the method includes the following steps: preparing a workpiece before printing; printing the workpiece by an optimal printing solution, the optimal printing solution satisfying a setting of key data when printing the ceramic isolation layer; and processing the workpiece after printing to obtain a finished workpiece. In other embodiments, the optimal printing solution is determined by the following steps: printing and processing the ceramic isolation layer and the workpiece isolated by the ceramic isolation layer for multiple times; adjusting the key data by determining a strength of the ceramic isolation layer after printing and deformation data of the workpiece; selecting the ceramic isolation layer parameters and the printing parameters; and taking the setting of the key data as the optimal solution when the deformation data reaches a preset threshold.

Abstract: An exemplary method for determining a set of additive manufacturing parameters includes, a) determining a nominal parameter of at least one surface of a component, b) determining at least a second order variation in the nominal parameter, c) predicting an actual resultant dimension based at least in part on the nominal parameter and the second order variation, and d) adjusting at least one additive manufacturing process parameter in response to the predicted actual resultant dimension.