Patents Examined by Kevin Gutierrez
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Patent number: 7088422Abstract: An apparatus for immersion optical lithography having a lens capable of relative movement in synchrony with a horizontal motion of a semiconductor wafer in a liquid environment where the synchronous motion of the lens apparatus and semiconductor wafer advantageously reduces the turbulence and air bubbles associated with a liquid environment. The relative motions of the lens and semiconductor wafer are substantially the same as the scanning process occurs resulting in optimal image resolution with minimal air bubbles, turbulence, and disruption of the liquid environment.Type: GrantFiled: December 31, 2003Date of Patent: August 8, 2006Assignee: International Business Machines CorporationInventors: Mark Charles Hakey, David Vaclav Horak, Charles William Koburger, III, Peter H. Mitchell
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Patent number: 7084959Abstract: A pulse stretcher includes a first prism and a second prism positioned opposite each other. A first coupling prism is optically coupled to the first prism with a partially reflective interface that directs a beam towards the second prism in a helical path. The first prism and the first coupling prism form a beamsplitter. A recirculating prism (or a reflective element) reflects the beam from the first prism into the second prism. Mirrors are positioned around the first and second prisms to permit recirculation of the beam through the first and second prisms. The beam recirculates through the first and second prisms using two or more helical paths. The pulse stretcher can be incorporated into a lithographic system.Type: GrantFiled: May 27, 2004Date of Patent: August 1, 2006Assignee: ASML Holding N.V.Inventor: Michael M. Albert
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Patent number: 7084961Abstract: A lithographic apparatus equipped with a patterning device safety mechanism, is presented herein. In one embodiment, the apparatus comprises an illumination system for providing a beam of radiation, a support structure for supporting a patterning device that serves to impart the beam of radiation with a pattern in its cross-section, a substrate holder for holding a substrate having a plurality of target portions, a projection system for projecting the patterned beam onto the substrate target portions, a connector for securing the patterning device relative to the support structure; and a safety mechanism configured to reduce uncontrolled displacement of the patterning device in case of failure of the connector.Type: GrantFiled: December 22, 2003Date of Patent: August 1, 2006Assignee: ASML Netherlands B.V.Inventors: Bastiaan Lambertus Wilhelmus Marinus Van De Ven, Gert-Jan Heerens
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Patent number: 7075622Abstract: A fixed-focus projection lens 2 comprises practically six lenses; a single lens having negative refracting power serving as a first lens 10, a single lens having positive refracting power serving as a second lens 20, a single lens having negative refracting power serving as a third lens 30, a compound lens having positive refracting power, consisting of a first component lens 41 and a second component lens 42, and serving as a fourth lens 40, and a single lens having positive refracting power serving as a fifth lens 50, arranged in that order from the side of a screen toward a display device. A surface 11, on the side of the display device, of the first lens 10, and a surface 41, on the side of the display device, of the second component lens 42 of the fourth lens 40 are aspherical.Type: GrantFiled: December 3, 2003Date of Patent: July 11, 2006Assignee: Seiko Epson CorporationInventor: Shuji Narimatsu
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Patent number: 7057709Abstract: A lithographic mask is illuminated with light from different directions such that intensities of a plurality of incident beams of light provide a largest possible integrated process window defined in terms of an allowed range for defining shapes. Constrained sets of intensity parameters are imposed. A first set of intensity parameters represents maximum possible intensities that can be permitted for overexposed tolerance positions. A second set of intensity parameters represents minimum possible intensities that can be permitted for underexposed tolerance positions. Optimum source intensities of incident beams are defined using a linear program and constraints. The optimum source intensities maximize an integrated range of dose and focal variations without causing printed shapes to depart from the allowed range. Apparatus are detailed and variations are described.Type: GrantFiled: December 4, 2003Date of Patent: June 6, 2006Assignee: International Business Machines CorporationInventor: Alan Edward Rosenbluth
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Patent number: 7053979Abstract: Scanning synchronization error in a projection imaging system is controlled by obtaining one or more scanning synchronization error maps comprising a plurality of error components, obtaining one or more focal plane deviation (FPD) error maps comprising a plurality of error components, separating the one or more synchronization error maps and one or more FPD error map error components into one or more repeatable and non-repeatable parts, converting the repeatable parts into one or more mathematical models that express the repeatable parts in mode correctable and uncorrectable terms, inputting lens distortion map data, scanning synchronization error map data, FPD error map data, and the one or more mathematical models into a database linked to a process controller that executes process control algorithms, and correcting scanner motion of the projection imaging system based on output from the process controller.Type: GrantFiled: May 12, 2004Date of Patent: May 30, 2006Assignee: Litel InstrumentsInventors: Adlai H. Smith, Robert O. Hunter, Jr.
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Patent number: 7050146Abstract: An immersion lithographic apparatus includes a voltage generator or power source that applies a potential difference to an object in contact with the immersion liquid such that bubbles and/or particles in the immersion liquid are either attracted or repelled from that object due to the electrokinetic potential of the surface of the bubble in the immersion liquid.Type: GrantFiled: February 9, 2004Date of Patent: May 23, 2006Assignee: ASML Netherlands B.V.Inventors: Paulus Cornelis Duineveld, Peter Dirksen, Aleksey Yurievich Kolesnychenko, Helmar Van Santen
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Patent number: 7046342Abstract: An optical apparatus used for the efficient characterization of photoresist material includes at least one grating interferometer having at least two gratings that together define an optical recombination plane. An optical stop blocks any zeroth order beam from propagating through the apparatus. A reticle positioned at the recombination plane has at least one fiducial marking therein. A lithographic imaging optical tool is positioned so that its input optical plane is substantially coincident with the optical recombination plane and its output imaging plane is substantially coincident with photoresist on a wafer. The apparatus writes in the photoresist latent, sinusoidal grating patterns, preferably of different spatial frequencies, as well as at least one fiducial mark whose pattern is determined by the marking in the reticle. After the photoresist is developed, its intrinsic spatial resolution may be determined by automated means.Type: GrantFiled: January 29, 2004Date of Patent: May 16, 2006Assignee: International Business Machines CorporationInventors: William Dinan Hinsberg, III, John Allen Hoffnagle, Frances Anne Houle, Martha Inez Sanchez
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Patent number: 7042551Abstract: A method of controlling imaging and process parameters in a lithographic process comprises providing a control pattern having an isolated feature with a pitch greater than twice a width of an individual feature, and exposing and developing a calibration resist layer with the control pattern design at a plurality of dose and focus settings. Width of the printed calibration control pattern feature is measured near the top and bottom of the resist layer thickness, and optimum dose and focus settings are then determined. Control patterns are printed at fixed exposure dose and focus settings on a production substrate, and width is measured near the top and bottom of the resist layer thickness. The widths of the production control pattern features are compared with the control pattern model parameters, and the imaging and process parameter settings in the production process are adjusted based on the comparison of the widths.Type: GrantFiled: February 3, 2004Date of Patent: May 9, 2006Assignee: International Business Machines CorporationInventor: Christopher P Ausschnitt
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Patent number: 6995828Abstract: An exposure apparatus including a barometer for detecting air pressure, a lens driving unit for driving a lens of a projection optical system, a light-source-wavelength changing unit for changing a wavelength of an exposure light source, and a stage driving unit for driving a wafer stage in an optical-axis direction. The apparatus can correct an aberration caused by a change in air pressure by utilizing the lens driving unit, the light-source-wavelength changing unit, and the stage driving unit. During a shot of an exposure of the exposure apparatus, the lens driving unit and/or the stage driving unit are employed to correct the aberration. In the non-exposure state (shot interval), the light-source-wavelength changing unit and/or the lens driving unit as well as the stage driving unit are employed to correct the aberration.Type: GrantFiled: March 4, 2004Date of Patent: February 7, 2006Assignee: Canon Kabushiki KaishaInventor: Yoshiyuki Okada
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Patent number: 6982782Abstract: An apparatus for processing an object includes a vessel which forms a pressure-reduced inner space and accommodates the object, a member which is supported by an inner side of the vessel through a heat insulator, and a temperature adjusting portion which adjusts a temperature of the member.Type: GrantFiled: March 9, 2004Date of Patent: January 3, 2006Assignee: Canon Kabushiki KaishaInventor: Keiji Emoto
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Patent number: 6980281Abstract: In a lithographic apparatus, a beam of radiation passes along a beam path to a substrate, for applying patterned illumination to the substrate. An exchangeable aperture screen is inserted in the beam path to partially block out the beam from a remainder of the path onto the substrate. A test surface is provided on the aperture screen, so that the test surface receives a part of the beam that is not passed along the remainder of the beam path. The test surface is made of a material that is sensitive, under influence of radiation from the beam, to chemical alterations that also affect the optical element under influence of radiation from the beam. The test surface is later analyzed for chemical alterations after exposure to the beam.Type: GrantFiled: January 23, 2004Date of Patent: December 27, 2005Assignee: ASML Netherlands B.V.Inventors: Johannes Hubertus Josephina Moors, Uwe Mickan
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Patent number: 6963392Abstract: An image-forming device comprises a rotating belt that includes a plurality of micro-members. The micro-members are preferably spherical members or hook and loop members. The rotating belt having the micro-members thereon is adapted to contact microencapsulated media with a force sufficient to rupture unhardened microcapsules on the media.Type: GrantFiled: May 21, 2004Date of Patent: November 8, 2005Assignee: Eastman Kodak CompanyInventors: Zhanjun Gao, Alphonse D. Camp