Abstract: A process manufactures a metal part for a turbomachine that includes first and second metal materials with different chemical compositions. The process includes the steps of obtaining an element of which at least a first metallic part is made of the first metallic material and placing the element in a first mold and pouring wax into the mold to at least partially cover the element. The first mold has an impression corresponding to at least part of an external surface of the metal part. The process further includes obtaining an assembly by removing the first mold and making a shell mold with a first ceramic around the assembly. The process also includes removing the wax from the shell mold and pouring the second metal material into the shell mold in place of the wax, and removing any ceramics present in the assembly.

Abstract: The method for manufacturing a high-manganese steel cast slab according to the present invention includes manufacturing a cast slab by continuously casting a molten high-manganese steel having a specific chemical composition. In the manufacture, in a continuous-casting machine or during transportation before subsequent charging into a heating furnace for hot rolling, a processing strain is applied to the cast slab having a surface temperature of 600° C. or higher and 1100° C. or lower in such an amount that a processing strain amount calculated by a certain formula is 3.0% or more and 10.0% or less.

Abstract: Partial integrated core-shell investment casting molds that can be assembled into complete molds are provided herein. Each section of the partial mold may contain both a portion of a core and portion of a shell. Each section can then be assembled into a mold for casting of a metal part. The partial integrated core-shell investment casting molds and the complete molds may be provided with filament structures corresponding to cooling hole patterns on the surface of the turbine blade or the stator vane, which provides a leaching pathway for the core portion after metal casting. Core filaments that can be used to supplement the leaching pathway, for example in a core tip portion of the mold are also provided herein.

Abstract: A molding machine of an embodiment includes: a base; a fixed die plate holding a fixed die; a movable die plate provided on the base and closing direction and holding a movable die to face the fixed die; a toggle mechanism capable of clamping the fixed die and the movable die; a link housing provided on the base and allowing one end of a link of the toggle mechanism to be fixed thereto; a first motor driving the toggle mechanism; a second motor moving the movable die plate and the link housing; an extrusion plate allowing an extrusion pin to appear and disappear in the movable die; a guide bar fixed to any one of the link housing and the movable die plate, penetrating the extrusion plate, and slidably holding the extrusion plate; a positioning member positioning the extrusion plate; a tie bar; and an injection device.

Abstract: According to a casting method, a molten metal is sustained at a sustain position between a casting and the next casting, and the molten metal flow is divided from one pouring gate (44) to a plurality of sprue runners (46 and 47) in the casting. The sprue runners (46 and 47) are branched by a V-shaped portion (45) in a V-shape, and the sustain position of the molten metal is set above (any one of P1, P2 and P4) the V-shaped portion (45). The V-shaped portion (45) is filled with the molten metal while a repeated casting is carried out.

Abstract: A casting core for casting moulds can include a central core and a core shroud arranged around the central core. The core shroud containing contains or consists of ceramic particles bound to a binder. The central core contains ceramic particles bound to a binder, wherein the ceramic particles of the central core contain at least one component, which exhibits, at a temperature in a range from 100° C. to 1500° C., a thermally induced phase transformation, and/ or at least two components, the thermal expansion coefficients of which at 20° C. differ by at least 5·10?6K?1.

Abstract: The sand mould identification device has a housing with an identification pattern face adapted to be arranged in a pattern forming surface of a sand moulding machine. Individually adjustable indicator elements in the identification pattern face are adjustable by means of an actuator. The housing includes an insertion portion adapted to be inserted into a corresponding recess of said sand moulding machine. The identification pattern face is located at a front end of the insertion portion. The insertion portion is adapted to be inserted into the sand moulding machine in an insertion direction extending from a rear end to the front end of the insertion portion. A mounting bracket is accessible at or behind the rear end of the insertion portion for mounting or demounting the housing to or from the sand moulding machine or core shooter.

Abstract: A die casting machine of an embodiment includes: a base; a fixed die plate fixed onto the base and holding a fixed die; a movable die plate provided on the base to be movable in a mold opening and closing direction and holding a movable die to face the fixed die; an injection device filling a molten metal into a cavity formed by the fixed die and the movable die and applying a first pressure to the molten metal; a first pressurizing device pressurizing the molten metal filled in the cavity in a region other than a product region of the cavity and applying a second pressure to the molten metal; and a control device controlling the first pressurizing device so that the second pressure becomes higher than the first pressure.

Abstract: A method of manufacturing a golf club head with a plurality of stiffening members proximate the face, and particularly solid rods or a plate with one or more cutouts, is disclosed herein. The method includes the steps of preparing a wax of a golf club head body having at least one through-hole, a hollow interior, and at least one receiving pocket, preparing waxes of one or more stiffening members, inserting the wax of the stiffening members into the through-hole and seating its opposite end in the receiving pocket, bonding each of the stiffening members to the body with an adhesive material to form a combined wax mold, and casting a golf club head from the combined wax mold.

Abstract: A molding system molding a sand mold includes a flask, a tank connected to a compressed air source, including an opened end part, and configured to internally store sand, a nozzle attached to the end part of the tank and configured to guide the sand in the tank into the flask, and a control unit configured to output information about clogging of the nozzle when, during sand filling in which the sand in the tank is introduced into the flask through the nozzle, a relationship where pressure inside the tank is higher than initial pressure during the sand filling in which the sand is introduced into the flask is satisfied.

Abstract: The invention relates to a turbine engine vane including a blade extending along a radial axis and a first cooling circuit arranged inside the blade, the first cooling circuit including a first cavity and a second cavity disposed downstream of the first cavity in a direction of circulation of a coolant in the blade, the first and second cavities radially extending inside the blade and being at least partly separated by a first radial partition having a radially internal free end, which at least partly demarcates a first coolant passage connecting the first and second cavities. According to the invention, the radially internal free end is enlarged by having a general transverse section substantially in the form of a keyhole.

Abstract: The present invention relates to a feeder system for use in metal casting operations utilising casting moulds and to a feeder sleeve for use in the feeder system. There is provided a feeder system for metal casting, the feeder system comprising a feeder sleeve mounted on a breaker core, the feeder sleeve having a first end and an opposite second end, a longitudinal axis extending between the first and second ends, and a continuous sidewall extending generally around the longitudinal axis between the first and second ends, the sidewall defining a cavity for receiving molten metal during casting, and the breaker core defining an open bore therethrough for connecting the cavity to the casting, wherein the first end of the feeder sleeve is mounted on the breaker core, and the feeder sleeve comprises at least one protrusion extending from an exterior surface of the sidewall at the second end of the feeder sleeve.

Abstract: A molding system molding a sand mold includes a flask, a tank connected to a compressed air source, including an opened end part, and configured to internally store sand, a nozzle attached to the end part of the tank and configured to guide the sand in the tank into the flask, and a control unit configured to output information about clogging of the nozzle when, during sand filling in which the sand in the tank is introduced into the flask through the nozzle, a relationship where arrival time from the start of sand filling until the pressure reaches a predetermined pressure is shorter than the initial arrival time obtained in advance is satisfied.

Abstract: A device for supplying to and/or controlling hydraulically operated components of a die casting machine, comprising a base block with a main inlet opening and a main outlet opening for hydraulic medium, and also at least two different module components, which are selected from the group consisting of core-pulling modules, core-pulling-relief modules, booster modules, secondary movement modules, and vacuum modules, and which are fluidically connected to the base block. The present invention relates to a die casting machine with such a device and to a method for supplying to and/or controlling hydraulically operated components of a die casting machine.

Abstract: An investment casting process for manufacturing a cast component is provided. The investment casting process includes forming a core, casting the cast component about the core such that a core positioning feature provides a location of an anticipated pilot hole in the cast component, removing the core from the cast component once the casting is completed, locating, forming and sizing a pilot hole to form a resized pilot hole that can receive a sealing plug and installing the sealing plug into the resized pilot hole.

Abstract: A method for producing a Cu—Ni—Sn alloy, which achieves both productivity and product quality by reducing internal cracks and dispersing Sn uniformly while shortening the time for cooling an ingot. The method for producing a Cu—Ni—Sn alloy is a continuous casting method or a semi-continuous casting method that includes pouring a molten Cu—Ni—Sn alloy from one end of a mold, both ends of which are open, and continuously drawing out the alloy as an ingot from the other end of the mold while solidifying a part of the alloy, the part being near the mold; performing primary cooling by spraying a liquid mist on the drawn-out ingot; and performing secondary cooling by immersing the ingot having been subjected to the primary cooling in a liquid, thereby making a cast product of the Cu—Ni—Sn alloy.

Abstract: A core element of an investment core for use in a casting process used to produce an airfoil includes an investment core body, an extension connected to and protruding from the investment core body, and a connection portion connected to the investment core body and to the extension. The investment core body includes a ceramic material. A shape of the extension includes a tube with a centerline axis passing through a center of the extension. A shape of a cross-section of the extension taken along a plane perpendicular to the extension centerline axis includes an ellipse. The extension is connected to the investment core body by the connection portion.

Abstract: A motor plate type coil forming apparatus forms a plate type coil wound on a stator of a motor by a squeeze casting method. In particular, the apparatus includes: i) a main frame including a lower frame and an upper frame; ii) a mold unit including a lower mold elastically connected to the lower frame to be movably installed in a vertical direction, and an upper mold movably installed in the upper frame in the vertical direction corresponding to the lower mold; and iii) a molten metal pressurizing unit including a plunger that is movably installed in the lower frame in a vertical direction corresponding to the lower mold. In particular, the lower mold may include a sleeve provided to be vertically coupled to the plunger, and a plurality of coil forming parts provided to form a cavity connected to the sleeve.

Abstract: Crystallizer for the continuous high-speed casting of a metal product (P), which has a casting cavity (13) defined by walls (14) connected to each other in correspondence with edges (15) and provided with cooling means (16).

Abstract: A method of forming a cast heat exchanger plate includes forming at least one hot core plate defining internal features of a one piece heat exchanger plate and at least one first set of interlocking features. At least one cold core plate is formed defining external features of the heat exchanger plate and at least one second set of interlocking features. A core assembly is assembled where each hot core plate is directly interlocked to at least one cold core plate. A wax pattern is formed with the core assembly with an external shell formed over the wax pattern. The wax pattern is removed to form a space between the core assembly and the external shell. The space is filled with a molten material. Once the molten material has solidified, the external shell and the core are removed.