Patents Examined by Kiley Stoner
  • Patent number: 10018056
    Abstract: A method for applying an abrasive comprises: applying, to a substrate, the integral combination of a self-braze material, an abrasive, a matrix in which the abrasive is at least partially embedded, and an intermediate layer between the self-braze material and the matrix; and heating to cause the self-braze material to braze to the substrate.
    Type: Grant
    Filed: June 25, 2015
    Date of Patent: July 10, 2018
    Assignee: United Technologies Corporation
    Inventors: Eric W. Stratton, Michael J. Minor
  • Patent number: 10016840
    Abstract: A method of fabricating a metal pipeline by friction stir welding (FSW) along a circumferential interface includes spinning first and second FSW tools about respective axes of rotation in contact with a pipe wall to heat, plasticize, and stir respective zones of plasticized metal at the interface. The zone of plasticized metal produced by the second FSW tool extends deeper into the pipe wall than the zone of plasticized metal produced by the first FSW tool. Relative circumferential movement of the FSW tools along the interface is controlled such that the second FSW tool following the first FSW tool enters the zone of plasticized metal produced by the first FSW tool while the metal in that zone remains plastic.
    Type: Grant
    Filed: May 13, 2015
    Date of Patent: July 10, 2018
    Assignee: Acergy France SAS
    Inventors: Cesar Atin, Jacques Lacome, Gregory Alexandre Toguyeni
  • Patent number: 10012095
    Abstract: A method for applying an abrasive comprises: applying, to a substrate, the integral combination of: a self-braze material; an abrasive; and a matrix in which the abrasive is at least partially embedded; and heating to cause the self-braze material to braze to the substrate. The heating leaves at least a portion of the self-braze material with a composition comprising, in weight percent: cobalt 2.5-13.5; chromium 12-27; aluminum 5-7; yttrium 0.0-1.0; hafnium 0.0-1.0; silicon 1.0-3.0; tantalum 0.0-4.5; tungsten 0.0-6.5; rhenium 0.0-2.0; molybdenum 0.1-1.0; and the balance nickel.
    Type: Grant
    Filed: June 25, 2015
    Date of Patent: July 3, 2018
    Assignee: United Technologies Corporation
    Inventors: Eric W. Stratton, Michael J. Minor
  • Patent number: 10010970
    Abstract: A method of fabrication by friction stir welding (FSW) at an interface between adjoining components such as pipe lengths of a pipeline has layers of different metals on each side. FSW is performed from one side of the adjoining components by effecting relative movement of a first FSW tool along the interface. FSW is performed from an opposite side of the adjoining components by effecting relative movement of a second FSW tool along the interface. Advantageously, FSW is performed simultaneously from both sides of the adjoining components with the FSW tools applying loads in mutual opposition about the adjoining components.
    Type: Grant
    Filed: May 13, 2015
    Date of Patent: July 3, 2018
    Assignee: Acergy France SAS
    Inventors: Gregory Alexandre Toguyeni, Cesar Atin, Jacques Lacome
  • Patent number: 10010958
    Abstract: A soldering module for a soldering system for selective wave soldering, having at least one first and one second solder pot, wherein the solder pots are displaceable along an x-axis by means of an x-axis drive, along a y-axis by means of a y-axis drive, and along a z-axis by means of a z-axis drive, wherein the axes are all arranged orthogonally in relation to each other; wherein two y-axis drives and two moving devices are provided on which the solder pots are displaceable along the y-axis by means of the y-axis drives; wherein a first moving device is associated with the first solder pot, and wherein a second moving device which is different from the first moving device is associated with the second solder pot.
    Type: Grant
    Filed: September 30, 2016
    Date of Patent: July 3, 2018
    Assignee: ERSA GmbH
    Inventors: Rainer Kurtz, Michael Schaefer
  • Patent number: 10011893
    Abstract: Provided are a ferritic/martensitic oxide dispersion strengthened steel with increased high temperature creep resistance, including 0.02 to 0.2 wt % of carbon (C), 8 to 12 wt % of chromium (Cr), 0.1 to 0.5 wt % of yttria (Y2O3), 0.2 to 2 wt % of molybdenum (Mo), 0.01 to 0.5 wt % of titanium (Ti), 0.01 to 1 wt % of manganese (Mn), 0.01 to 0.3 wt % of vanadium (V), 0 to 0.3 wt % of zirconium (Zr), 0 to 0.5 wt % of nickel (Ni), and the remaining content of iron (Fe), and a method of manufacturing the same. The ferritic/martensitic oxide dispersion strengthened steel may be useful as a material for core structural components of a nuclear power system, ultra supercritical pressure steam generator components of a thermal power plant, or engine components of an airplane due to a high tensile strength at 700° C. and excellent creep resistance.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: July 3, 2018
    Assignee: Korea Atomic Energy Research Institute
    Inventors: Tae Kyu Kim, Sanghoon Noh, Byoung-Kwon Choi, Ki-Baik Kim, Yong-Hwan Jeong
  • Patent number: 10010969
    Abstract: A method for friction welding, the method comprising: locating a first workpiece in a recess or aperture of a first tool; bringing a weld face of the first and a weld face of a second workpiece into frictional engagement; and moving the first tool and the second workpiece relative to one another.
    Type: Grant
    Filed: March 11, 2014
    Date of Patent: July 3, 2018
    Assignee: Kuka Systems UK Limited
    Inventors: Stephen Reed, Frederick John Harris, John Searle
  • Patent number: 10014671
    Abstract: A wire splicing method including: disposing a tape-like first wire and a tape-like second wire in a holding base so that an end portion of the first wire and an end portion of the second wire face each other; disposing solder to straddle the first wire and the second wire; disposing a connection wire on the solder; pressing a heating body to the first wire, the second wire, and the connection wire via a pressing plate, and pressing together and heating the first wire, the second wire, and the connection wire so as to melt the solder; keeping the first wire, the second wire, and the connection wire pressed together by the pressing plate; separating the heating body from the pressing plate; and cooling the pressing plate to solidify the solder, and thereby connecting the first wire and the second wire together.
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: July 3, 2018
    Assignee: FUJIKURA LTD.
    Inventor: Shinji Fujita
  • Patent number: 10004383
    Abstract: In the case of a method according to the invention for connecting at least two components of an endoscope, at least one brazing preform, which contains a high-temperature brazing solder, is introduced into at least one brazing solder reservoir of at least one of the components, the at least two components are held in relation to one another in such a way that at least one brazing gap that is in capillary connection with the at least one brazing solder reservoir is formed between joining regions of the at least two components that are assigned to one another, and the arrangement (1, 22) comprising the at least two components and the at least one brazing preform is heated to a brazing temperature of the high-temperature brazing solder. The invention also relates to a component of an endoscope and to an endoscope.
    Type: Grant
    Filed: April 1, 2016
    Date of Patent: June 26, 2018
    Assignee: KARL STORZ SE & Co. KG
    Inventors: Steffen Bruesehaber, Andreas Deutschendorf, Siegfried Hoefig, Bernd Krause
  • Patent number: 10005151
    Abstract: A friction stir welding method for steel sheets includes inserting a rotating tool into an unwelded portion where two or more steel sheets are overlapped or butted together; moving the rotating tool along portions to be welded while rotating the tool so that a softened portion is formed in the steel sheets by friction heat generated between the rotating tool and the steel sheets, and the steel sheets are welded together by utilizing a plastic flow generated by the softened portion being stirred; and preheating the unwelded portion before welding by the rotating tool by a pair of heating devices disposed over and under the unwelded portion and ahead of the rotating tool in the advancing direction to enable high speed welding without the risk of generation of welding defects and damage to the welding tool.
    Type: Grant
    Filed: September 29, 2014
    Date of Patent: June 26, 2018
    Assignee: JFE Steel Corporation
    Inventors: Koichi Taniguchi, Muneo Matsushita, Rinsei Ikeda
  • Patent number: 9999941
    Abstract: A method of manufacturing a liquid-cooled jacket, includes a preparation step which includes placing a sealing body on a stepped portion to allow a step side surface and a sealing-body side surface of the sealing body to butt each other, and a primary joining step which includes allowing a primary joining rotary tool to move once around the sealing body, while moving the rotary tool along a butted portion formed in the preparation step, to carry out friction stir welding. The primary joining step includes employing the primary joining rotary tool provided with a stirring pin having a length dimension greater than a thickness dimension of the sealing body, and carrying out friction stirring with only the stirring pin being brought into contact with a jacket body and the sealing body.
    Type: Grant
    Filed: August 27, 2014
    Date of Patent: June 19, 2018
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo
  • Patent number: 9999947
    Abstract: A method for the repair of a heater, or an electrostatic chuck, using a ceramic top layer joined with a hermetically sealed joint. The heater or electrostatic chuck may be machined down to remove a damaged top surface, and to allow for the joining of a new top surface. The new top pieces may be aluminum nitride and the pieces may be brazed with an aluminum alloy under controlled atmosphere. The joint material is adapted to later withstand both the environments within a process chamber during substrate processing, and the oxygenated atmosphere which may be seen within the shaft of a heater or electrostatic chuck.
    Type: Grant
    Filed: April 20, 2016
    Date of Patent: June 19, 2018
    Assignee: Component Re-Engineering Company, Inc.
    Inventors: Brent Elliot, Frank Balma, Alexander Veytser, Michael Parker, Jeff Cunha
  • Patent number: 9995154
    Abstract: A method for producing a component, in particular a rotor wheel, includes positioning a main body, a fusion-weldable attachment layer, and a barrier layer. The main body has a first alloy in an attachment region. The fusion-weldable attachment layer is positioned in the attachment region of the main body and has a second alloy which differs from the first alloy. The barrier layer is positioned between the main body and the fusion-weldable attachment layer. The barrier layer is configured to prevent a reaction of the first alloy of the main body with the second alloy of the fusion-weldable attachment layer during a thermal treatment. The method further includes heating the main body, the barrier layer, and the fusion-weldable attachment layer to connect the main body, the barrier layer, and the fusion-weldable attachment layer to one another.
    Type: Grant
    Filed: December 18, 2014
    Date of Patent: June 12, 2018
    Assignee: Robert Bosch GmbH
    Inventors: Andreas Burghardt, Bernd Reinsch
  • Patent number: 9997435
    Abstract: A heat sink includes a plurality of layers being disposed substantially parallel with a surface of a heat source. The layers include a plurality of pin portions spaced apart from each other in a planar arrangement wherein the pin portions of the layers are stacked and bonded to form pin fins extending in a transverse direction relative to the heat source to sink heat. A compliant layer is disposed between the pin fins and a mechanical load. The compliant layer provides compliance such that the pin fins accommodate dimensional differences when interfacing with the heat source.
    Type: Grant
    Filed: August 22, 2016
    Date of Patent: June 12, 2018
    Assignee: International Business Machines Corporation
    Inventors: John P. Karidis, Mark D. Schultz
  • Patent number: 9997383
    Abstract: A bond head assembly for bonding a semiconductor element to a substrate is provided. The bond head assembly includes a base structure, a heater, and a clamping system securing the heater to the base structure. The clamping system includes a plurality of elastic elements constraining the heater along a plurality of axes.
    Type: Grant
    Filed: January 4, 2017
    Date of Patent: June 12, 2018
    Assignee: Kulicke and Soffa Industries, Inc.
    Inventor: Matthew B. Wasserman
  • Patent number: 9989182
    Abstract: A method of forming a sealed joint between a tubular article (10) and a thin sheet article (14) wherein the articles (10, 14) are made of metallic materials that are capable of fusion welding together. One step in the method involves locating an end of the tubular article in a collar (20) surrounding a hole (12) formed in the thin sheet article (14). An end (22) of the tubular article (14) is positioned to lie substantially flush with a proximal end (24) of the collar (20). Next the ends (22, 24) of the collar and the tubular article are fusion welded forming a circumferential bead (26) creating an integral joint. Consequently in effect the previously separate a tubular article (10) and a thin sheet article (14) become a single piece.
    Type: Grant
    Filed: June 30, 2015
    Date of Patent: June 5, 2018
    Assignee: SUNSPIN PTY LTD.
    Inventors: Rodney William Lowe, Harry Suehrcke
  • Patent number: 9987707
    Abstract: This invention discloses a 3D printing apparatus and method utilizing friction stir welding (FSW). The apparatus includes a material feeding mechanism, a control mechanism, a friction stir welding (FSW) mechanism, and a friction stir welding (FSW) rotation drive mechanism. The control mechanism controls the material feeding mechanism, the FSW mechanism and the FSW rotation drive mechanism. In addition to the control mechanism, the FSW mechanism also connects to the FSW rotation drive mechanism. The method comprises the steps of: 1, start the control mechanism; step 2, the control mechanism controls the material feeding mechanism to feed filling material; step 3, print 3D product with FSW mechanism. The invention achieves additive manufacturing and 3D printing with a new friction stir welding technology.
    Type: Grant
    Filed: October 4, 2016
    Date of Patent: June 5, 2018
    Inventors: Xiao Dong, Qing Dong
  • Patent number: 9989255
    Abstract: A method of turbulator fabrication is provided and includes additively disposing an elongate flexible member in tension onto a liner body, dispensing braze paste at an elongate flexible member-liner body interface and conducting a brazing process with respect to the braze paste to attach the elongate flexible member to the liner body.
    Type: Grant
    Filed: July 25, 2014
    Date of Patent: June 5, 2018
    Assignee: General Electric Company
    Inventors: Dechao Lin, Brian Lee Tollison, Srikanth Chandrudu Kottilingam, Yan Cui
  • Patent number: 9981336
    Abstract: A ribbon bonding tool is provided. The ribbon bonding tool includes a body portion including a tip portion, the tip portion defining a working surface. The ribbon bonding tool includes a group of four protrusions extending from the working surface, wherein the working surface defines four quadrants in a horizontal plane by extending an imaginary line at a midpoint along each of a length and a width of the working surface. Each of the four protrusions is arranged in one of four quadrants.
    Type: Grant
    Filed: October 31, 2016
    Date of Patent: May 29, 2018
    Assignee: Kulicke and Soffa Industries, Inc.
    Inventors: Bernard Poncelet, Todd James Walker, Christoph Benno Luechinger
  • Patent number: 9976200
    Abstract: A highly corrosion resistant and highly formable cladded aluminum-alloy material, a method for producing the same, a heat exchanger using the same and a method for producing the same are shown. The present cladded aluminum-alloy material has an aluminum alloy core material, an intermediate layer material clad on one surface of the core material and a brazing filler metal clad on the intermediate layer material surface which is not at the core material side, wherein a crystal grain size of the intermediate layer material before brazing heating is 60 ?m or more, and in a cross section of the core material in a rolling direction before brazing heating, when R1 (?m) represents the crystal grain size in a plate thickness direction, and R2 (?m) represents the crystal grain size in the rolling direction, R1/R2 is 0.30 or less.
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: May 22, 2018
    Assignee: UACJ Corporation
    Inventors: Makoto Ando, Yutaka Yanagawa, Akio Niikura