Abstract: A method for operating a rocket propulsion system comprises the steps of supplying oxygen to a combustion chamber, supplying hydrogen to the combustion chamber and combusting the oxygen-hydrogen mixture in the combustion chamber. The rocket propulsion system is operated alternately in a first operating mode, in which oxygen and hydrogen are supplied to the combustion chamber in a first mass mixing ratio of oxygen to hydrogen, and in a second operating mode, in which oxygen and hydrogen are supplied to the combustion chamber in a second mass mixing ratio of oxygen to hydrogen that is greater than the first mass mixing ratio.

Abstract: A nozzle presents a longitudinal axis, includes both a combustion chamber made of metal material and presenting a downstream end, and a diverging portion made of composite material formed by a wall of conical shape extending between an upstream and a downstream end. The upstream end of the composite material diverging portion is connected to the downstream end of the combustion chamber. The nozzle further includes an annular mount made of metal material including a first portion secured to the combustion chamber and a second portion extending beyond the downstream end of the combustion chamber along the longitudinal axis. The upstream end of the composite material diverging portion is fastened to the second portion of the annular mount by a plurality of fastener members, each including a fastener bolt, each fastener bolt passing through the conically-shaped wall of the composite material diverging portion near the upstream end of the wall.

Abstract: A rocket motor has a nozzle that is reconfigurable by erosion or ablation of the material around the throat of the nozzle. The nozzle throat has layers of materials with different erosion characteristics, with the erosion occurring so as to achieve the desired nozzle characteristics (configurations) during different parts of the fuel burn. The nozzle throat includes relatively-high-erosion material layers and relatively-low-erosion material layers, with some layers of the throat resisting erosion, while other of the layers erode or ablate relatively quickly. The relatively-low-erosion material layers may act as thermal barriers to fix the throat at relatively stable geometry for long periods of time, such as during most of the burn of different fuel segments, with the relatively-high-erosion material layers allowing rapid transition of the throat from one geometry to the next. The layers may be made by resin transfer molding (RTM).

Abstract: A liquid rocket engine assembly comprising a thrust chamber, a nozzle, and a joint structure. The joint structure attaches the thrust chamber and the nozzle and comprises at least one seal element and an attachment ring interposed between the thrust chamber and the nozzle. Fasteners extend between the nozzle and the thrust chamber through the at least one seal element and the attachment ring. Materials of the thrust chamber and of the nozzle comprise different coefficients of thermal expansion. A method of forming a liquid rocket engine assembly is also disclosed.

Abstract: A liquid rocket engine integrates tap-off openings at a combustion chamber wall to direct exhaust from the combustion chamber to a tap-off manifold that provides the exhaust to one or more auxiliary systems, such as a turbopump that pumps oxygen and/or fuel into the combustion chamber. The tap-off opening passes through a fuel channel formed in that combustion chamber exterior wall and receives fuel through a fuel opening that interfaces the fuel channel and tap-off opening. The tap-off manifold nests within a fuel manifold for thermal management. The fuel channel directs fuel into the combustion chamber through fuel port openings formed in the combustion chamber, the fuel port openings located closer to a headend of the combustion chamber than the tap-off openings.

Abstract: An air-breathing rocket engine in certain embodiments comprises an hourglass-shaped outer shell and an interior portion situated entirely within the front end of the outer shell. The interior portion includes a funnel-shaped intake that terminates in a floor and an inner front wall that forms a first circumferential gap between the inner front wall and the outer surface of the funnel-shaped intake. The intake has a central aperture that is in fluid communication with the throat and exhaust areas within the outer shell. A second circumferential gap is formed between the outer surface of the front inner wall and the inner surface of the front end of the outer shell and is in fluid communication with the throat and exhaust areas within the outer shell. One or more injector polis and one or more ignition ports are situated at the front end of the second circumferential gap.

Abstract: A solid propellant rocket motor may comprise a core-burning propellant grain extending along a longitudinal axis of the solid propellant rocket motor between an exhaust end of the solid propellant rocket motor and a forward end of the solid propellant rocket motor, a first burn inhibitor layer surrounding the core-burning propellant grain, an end-burning propellant grain surrounding the first burn inhibitor layer, a second burn inhibitor layer surrounding the end-burning propellant grain, and an aperture at least partially defined by the first burn inhibitor layer. The end-burning propellant grain is ignited by the core-burning propellant grain via the aperture.

Abstract: A rocket propulsion system comprises a combustion chamber, an oxygen supply system, comprising an oxygen supply duct and being configured to supply oxygen to the combustion chamber, and a hydrogen supply system, comprising a hydrogen supply duct and being configured to supply hydrogen to the combustion chamber. An ignition unit of the propulsion system, to which at least portions of the oxygen and the hydrogen supplied to the combustion chamber can be supplied, is configured to initiate combustion of the oxygen-hydrogen mixture in the combustion chamber. The propulsion system further comprises a cooling duct extending along an inner surface of a combustion chamber wall and through which at least a portion of the oxygen supplied to the combustion chamber, at least a portion of the hydrogen supplied to the combustion chamber or a combustion gas mixture emerging from the ignition unit flows.

Abstract: An air-breathing rocket engine with an hourglass-shaped outer shell and an interior portion situated entirely within the front end of the outer shell. The interior portion includes a funnel-shaped intake that terminates in a floor and an inner front wall that forms a first circumferential gap between the inner front wall and the outer surface of the funnel-shaped intake. The intake has a central aperture that is in fluid communication with the throat and exhaust areas within the outer shell. A second circumferential gap is formed between the outer surface of the front inner wall and the inner surface of the front end of the outer shell and is in fluid communication with the throat and exhaust areas within the outer shell. One or more injector ports and one or more ignition ports are situated at the front end of the second circumferential gap.

Abstract: A liquid propellant rocket engine includes a combustion chamber that has a throat and a nozzle aft of the throat. The nozzle has a first nozzle section adjacent the throat and a second nozzle section aft of the first nozzle section. The first nozzle section includes active cooling features and the second nozzle section excludes any active cooling features. The first nozzle section is operative via at least the active cooling features to form a condensate that passively cools the second nozzle section.

Abstract: A rocket fueling system includes an insulated jacket configured to removably couple to at least a portion of a rocket and form an enclosed space between the insulated jacket and the at least the portion of the rocket. The rocket fueling system also includes a cryogen inlet in the insulated jacket. The cryogen inlet is configured to receive a cryogen into an interior chamber of the insulated jacket. The rocket fueling system further includes a cryogen outlet in the insulated jacket. The cryogen outlet is configured to provide the cryogen from the interior chamber in the insulated jacket to the at least the portion of the rocket in the enclosed space. The rocket fueling system still further includes a gas outlet in the insulated jacket configured to exhaust the cryogen from the enclosed space, and a flammable gas sensor configured to detect a flammable gas at the gas outlet.

Abstract: A cooled gas turbine engine component comprises a wall which has a plurality of effusion cooling apertures extending there-through from a first surface to a second surface. The apertures are arranged at an angle to the second surface and each aperture has an inlet in the first surface and an outlet in the second surface. Each aperture has a metering portion and a diffusing portion arranged in flow series and each metering portion is elongate and the width is greater than the length of the metering portion. Each diffusing portion increases in dimension in the length from the metering portion to the outlet. Each outlet has a rectangular shape in the second surface of the wall. Each inlet has an elongate shape in the first surface of the wall and the inlet in the wall is arranged substantially diagonally with respect to the outlet in the wall.

Abstract: A system for providing fuel and oxidant to a rocket in flight, including a rocket having at least one internal tank for storing propellant, at least one external tank for holding a liquid rocket propellant, and at least one umbilical hose in fluidic communication with the at least one internal tank and the at least one external tank. The at least one umbilical hose is configured to automatically disengage from the rocket when the rocket reaches a predetermined state such as a predetermined altitude, for example. The at least one internal tank remains in fluidic communication with the at least one external tank while the at least one umbilical hose is engaged.

Abstract: A solid rocket motor includes a propellant grain structure defining an axial bore and a vortex inducing feature.

Abstract: A method for assembling and disassembling a module of gas turbine engine is provided, along with a gas turbine engine configured for modular assembly/disassembly. The engine includes a first shaft and a second shaft. The first shaft connects a compressor section and a first turbine section. The second shaft is connected to the second turbine section. The first and second shafts are rotatable about the engine rotational axis. The second shaft and the second turbine section together form a module that can be assembled, or disassembled, or both from the engine.

Abstract: A flow control system (22) includes a fuel passage network (34) that has first (36) and second (38) network portions that are in a parallel flow arrangement with each other. A fueldraulic device (40) is located in the first network portion. Operation of the fueldraulic device varies flow through the first network portion. A flow restriction orifice (42) is located in the fuel passage network and is arranged in series with, and upstream of, the fueldraulic device. The flow restriction orifice is operable to generate a pressure differential that varies responsive to the flow through the first network portion. A flow control valve (44) is located in the second network portion. The flow control valve is operable responsive to the pressure differential across the flow restriction orifice to control flow through the second network portion.

Abstract: A hybrid-like liquid fuel motor (the “motor”) may include a port surrounded by a wall. Surrounding the wall are a plurality of chambers and segmented walls to separate the chambers. In some instances, a single helix chamber may surround the wall, and may operate similar to that of a segmental chamber. During operation of the motor, gas flows from one end of the port to another end of the port. As the walls surrounding the port begin to disintegrate, liquid fuel within chambers begins to begin to mix with the flow of gas. As the segmented walls between the chambers begin to disintegrate, liquid from the other chambers begin to mix with the flow of gas, creating a metering of the liquid fuel.

Abstract: A thermally initiated variable venting system may comprise a first linear shape charge (LSC) coupled to a first sensor and a second LSC coupled to a second sensor. An upper apex of the second LSC may be disposed within a lower apex of the first LSC. The output of the system may vary depending on whether the event is fast cook-off (FCO) or slow cook-off (SCO).

Abstract: A gas turbine engine comprises a first bypass flow path housing configured within the engine, radially exterior to an engine core housing, and a second bypass flow path housing configured within the engine, radially exterior to the first bypass flow path housing. An axially downstream portion of the first bypass flow path housing includes a stepwise increase in area compared with an axially adjacent upstream portion of the first bypass flow path housing, thereby defining a component placement cavity in the axially downstream portion.

Abstract: A gas turbine engine comprises a fan rotor having fan blades received within an outer nacelle, and the outer nacelle having an inner surface. A distance is defined between an axial outer end of the nacelle, and a leading edge of the fan blade. An anti-icing treatment is provided to an inner periphery of the nacelle over at least 75% of the distance along the inner periphery of the nacelle.