Patents Examined by Lawrence D Hohenbrink, Jr.
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Patent number: 12350884Abstract: A 3D printer includes a gantry configured to move in a plane substantially parallel to a x-y build plane and a print head configured to extrude molten material to print a 3D part in a layer-by-layer process. The 3D printer includes a platen configured to support the part being printed in the layer by layer process and positionable with a primary Z positioner along a z-axis substantially normal to the x-y build plane. The 3D printer includes a local Z positioner moved by the gantry, the local Z positioner comprising a linear motor configured to move the print head in the z-direction and having an operable range of motion extending from a nominal build position at which a nozzle of the print head is positioned in the x-y build plane to a raised position above the x-y build plane.Type: GrantFiled: July 20, 2023Date of Patent: July 8, 2025Assignee: STRATASYS, INC.Inventors: Paul Joseph Leavitt, Thomas Joseph McDonough, Zachary James Davis
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Patent number: 12296109Abstract: A method, including the operations of molding a hollow cannula to create flash on the cannula at parting lines of a mold, retaining the flash on the cannula, and installing the cannula with the flash in a medical device.Type: GrantFiled: December 6, 2019Date of Patent: May 13, 2025Assignee: Becton, Dickinson and CompanyInventors: Jeff Reed, Andrew Allegretti, Jean-Pierre Karam
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Patent number: 12290972Abstract: An injection molding machine includes: a mold clamping unit; an injection unit; and a safety cover that surrounds the mold clamping unit and the injection unit. The safety cover includes a detachable panel that is attached to an opening. The safety cover includes a door portion that moves between a position where the door portion blocks a second portion of the opening and a position where the door portion does not cover the opening. The safety cover has a size that is smaller than the opening but greater than the second portion. A detachable panel has a first stopper that restricts an opening motion of the door portion when only the second portion is open. The safety cover is provided with a second stopper that restricts the opening motion of the door portion when the opening is entirely open and the detachable panel is removed.Type: GrantFiled: August 2, 2021Date of Patent: May 6, 2025Assignee: FANUC CORPORATIONInventor: Lei Wang
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Patent number: 12290989Abstract: Methods of printing a 3D object comprising depositing a building material, layer by layer, via printing heads comprising one or more nozzle arrays; and activating each of said printing heads to dispense a building material at least once within a specified period of time during printing to form a portion of said bulk region according to data provided by a CAD file, and activating said printing heads to deposit the building material to form another portion of the bulk region without relating to said data.Type: GrantFiled: December 7, 2023Date of Patent: May 6, 2025Assignee: STRATASYS LTD.Inventors: Shai Sultan, Shmuel Rubin
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Patent number: 12290984Abstract: A method of moving a print head between a plurality of partitioned chambers in a 3D printer includes providing the 3D printer having a thermal barrier having an area defined by a length and width, wherein a print head nozzle can be positioned through the thermal barrier along the width or the length and at least two partitioned chambers below the area of the thermal barrier, wherein a first chamber comprises a printing chamber and a second chamber comprises a chamber providing another functionality. The method includes raising the print head in a z direction from the second chamber to above the thermal barrier and moving the print head in a x-y direction from above the second chamber over the partition to a location above the first chamber. The method also includes lowering the print head in the z direction and into the first chamber such that an extrusion port of a nozzle of the print head is proximate a x-y print plane.Type: GrantFiled: December 30, 2022Date of Patent: May 6, 2025Assignee: STRATASYS, INC.Inventors: Paul Joseph Leavitt, Thomas Joseph McDonough
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Patent number: 12280529Abstract: A three-dimensional (3D) drawing pen can include a housing that has a port that permits insertion of a strand of material into the housing. The strand can be moved through the housing toward a nozzle assembly configured to permit the strand to be extruded out of the 3D drawing pen in a form that retains its shape against gravity in free space to draw a 3D object.Type: GrantFiled: September 18, 2023Date of Patent: April 22, 2025Assignee: WobbleWorks, Inc.Inventors: Peter Dilworth, Maxwell Bogue
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Patent number: 12269215Abstract: A method for 3D printing a part in a layer-wise manner includes providing a pool of polymerizable liquid in a vessel over a build window and positioning a downward-facing build platform in the pool, thereby defining a build region above the build window. The method includes selectively curing a volume of polymerizable liquid in the build region by imparting electromagnetic radiation through the build window to form a printed layer of the part adhered to the build platform and scanning at least a portion of the build window with monochromatic, polarized light along a plane of incidence. The method includes measuring a change in intensity and polarity of the light to obtain information about the printed layer. The method includes raising the build platform to a height of a next layer to be printed and modifying the electromagnetic energy imparted into the next layer based upon the obtained information to print a next layer.Type: GrantFiled: September 20, 2023Date of Patent: April 8, 2025Assignee: STRATASYS, INC.Inventor: J. Samuel Batchelder
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Patent number: 12263639Abstract: An improved apparatus and method are provided to remove powder from a web, for example, in a 3D printing apparatus. A flexible blade is provided to contact and move across a first portion of the web located between adjacent portions of the web to scrape powder from the first portion without removing powder deposited on the adjacent portions. A pair of edge vacuum nozzles and a central vacuum nozzle are also provided to move with the flexible blade to remove powder from both edges of the first portion and a central region of the first portion.Type: GrantFiled: May 6, 2024Date of Patent: April 1, 2025Assignee: Sakuu CorporationInventors: Morteza Vatani, Timothy Byman, Justin Carroll
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Patent number: 12258682Abstract: The present invention belongs to the field of functional fibrous materials, and discloses a magnetic fibrous material and a preparation method and application thereof. A polymer and a magnetic load raw material are dissolved in a solvent to obtain a uniform spinning solution; a solute component that reacts with the magnetic load raw material is added into a coagulation bath solvent to obtain a reactive coagulation bath solution; the spinning solution is electrospun, and the produced fiber is collected with the reactive coagulation bath solution, so that the magnetic load raw material in the fiber reacts in situ with the solute in the reactive coagulation bath solution to obtain the magnetic fibrous material.Type: GrantFiled: October 20, 2020Date of Patent: March 25, 2025Assignee: SOUTH CHINA UNIVERSITY OF TECHNOLOGYInventors: Linge Wang, Yifan Jia, Qianqian Yu, Yang Wu
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Patent number: 12233600Abstract: A method includes curing a photopolymer resin disposed between a first build surface and a flexible film layer to form a print layer of a printed part. Here, the print layer of the printed part defines a second build surface attached to the flexible film layer. The method also includes translating a peeling mechanism between the second build surface and the flexible film layer to detach the flexible film layer from the second build surface.Type: GrantFiled: December 7, 2022Date of Patent: February 25, 2025Assignee: Formlabs Inc.Inventors: Dmitri Megretski, Benjamin FrantzDale, Jacob Sanchez, Alec Rudd
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Patent number: 12225997Abstract: A lipstick (13, 17, 19, 21, 23) with external lateral surface having a tridimensional design is obtained by a process comprising laser-working the external lateral surface of a head part (2), previously mirror-polished, of a rough tap (1). The process may include the final pearling of the lipstick (13, 17, 19, 21, 23) by means of a cyclone system (14) to obtain a pearled lipstick (16, 18, 20, 22, 24).Type: GrantFiled: January 31, 2019Date of Patent: February 18, 2025Assignee: INTERCOS S.p.A.Inventors: Giuseppe Lattanzi, Fabio Leone
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Patent number: 12214555Abstract: Disclosed is a deposition data collection apparatus including: a printing unit including: an extruder for ejecting a material supplied from an external material source; and a printer head for moving the extruder in a predetermined direction such that the material ejected from the extruder are sequentially deposited along an arbitrary deposition path on an XYZ coordinate system to form a target three-dimensional object; and a scanning unit including: a sensing module for sensing movement of at least one of the extruder and the printer head; and a data collection module for chronologically collecting material deposition data including the arbitrary deposition path, based on the movement sensed by the sensing module.Type: GrantFiled: July 10, 2020Date of Patent: February 4, 2025Inventor: Jong Young Kim
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Patent number: 12202208Abstract: The present subject matter is directed towards a system and a method for selectively post-curing a three-dimensional (3D-printed) object to attain variable properties. The system comprises a selective post-curing chamber coupled to a computer in communication with a database for accessing a digital model or data concerning the 3D-printed object. The chamber comprises a movable light source assembly and a mounting platform for supporting at least one 3D-printed object thereon. The computer includes one or more executable instructions for selectively emitting a curing light onto the 3D-printed object along a predetermined curing toolpath based on the digital model. The curing of the 3D-printed object along the predetermined curing toolpath generates variable properties along different regions of the 3D-printed object.Type: GrantFiled: June 29, 2023Date of Patent: January 21, 2025Assignee: SprintRay, Inc.Inventors: Amir Mansouri, Hossein Bassir, Aayush Patel, Huijian Tian
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Patent number: 12194686Abstract: An apparatus, a system, and a method for improvements in fused filament fabrication (FFF). Characteristics of a filament may be measured during production of the filament and the characteristics stored in a memory for retrieval by a 3D printer. The 3D printer adjusts print settings as necessary based on the measured characteristics, thereby resulting in better print quality.Type: GrantFiled: April 7, 2022Date of Patent: January 14, 2025Assignee: JABIL INC.Inventors: Scott Klimczak, Darin Burgess, Randy Crockett
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Patent number: 12186975Abstract: A method and an apparatus for extrusion of fiber-reinforced plastic material for the additive manufacture of a component is disclosed. The fiber-reinforced plastic material is supplied to the extrusion apparatus and heated in a heating zone of the extrusion apparatus in order to then supply the fiber-reinforced plastic material to an extrusion nozzle of the extrusion apparatus, at which a material thread comprising fiber-reinforced plastic material is extruded for the component to be manufactured. In order to convey the fiber-reinforced plastic material through the heating zone, a screw conveyor of the extrusion apparatus is utilized, which has a length-diameter ratio of less than a set value. In the heating zone a maximum volume is provided for the fiber-reinforced plastic material and a rotational speed of the screw conveyor is limited to a maximum of speed.Type: GrantFiled: August 8, 2019Date of Patent: January 7, 2025Assignee: AIM3D GmbHInventors: Vincent Morrison, Clemens Lieberwirth, René Zielke, Robert Radon, Tim Weidner
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Patent number: 12179423Abstract: The present disclosure describes multi-fluid kits for three-dimensional printing, three-dimensional printing kits, and methods of making three-dimensional printed objects. In one example, a multi-fluid kit for three-dimensional printing can include a fusing agent and a chemical functionalization agent. The fusing agent can include water and an electromagnetic radiation absorber. The electromagnetic radiation absorber can absorb radiation energy and convert the radiation energy to heat. The chemical functionalization agent can include water and an amine-containing polymer. The amine-containing polymer can be a branched or unbranched polymer that includes a polymer backbone and multiple pendant side chains. The individual side chains can include —NH2, —NH—, or a combination thereof.Type: GrantFiled: December 11, 2019Date of Patent: December 31, 2024Assignee: Hewlett-Packard Development Company, L.P.Inventors: Emre Hiro Discekici, Graciela Emma Negri Jimenez, Shannon Reuben Woodruff
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Patent number: 12140864Abstract: Embodiments of the present disclosure generally relate to pattern replication, imprint lithography, and more particularly to methods and apparatuses for creating a large area imprint without a seam. Methods disclosed herein generally include filling seams between pairs of masters with a filler material such that the seams are flush with a surface of the masters having a plurality of features disposed thereon.Type: GrantFiled: February 9, 2020Date of Patent: November 12, 2024Assignee: APPLIED MATERIALS, INC.Inventors: Manivannan Thothadri, Kevin Laughton Cunningham, Arvinder Chadha
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Patent number: 12128632Abstract: A 3D printing apparatus including a tank, a print platform, a motor, a force sensor, and a controller is provided. The tank is configured to accommodate a photocurable resin. The print platform is arranged adjacent to the tank. The motor is mechanically connected to the print platform. The motor is configured to drive the print platform to move. The force sensor includes a position encoder. The controller is electrically connected to the force sensor and the motor. The controller is configured to confirm whether the print platform is configured to reach a target position through a value of the position encoder.Type: GrantFiled: July 13, 2022Date of Patent: October 29, 2024Assignee: Young Optics Inc.Inventor: Ming-Fu Hsu
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Patent number: 12128618Abstract: A three-dimensional printing support device includes: a variable table which includes an installation surface, and has a configuration configured to enable a shape of the installation surface to be freely modified; a drive unit for: (i) driving the variable table to change the shape of the installation surface; and a control unit for acquiring shape data relating to a shape of a printed article, which is a printing target; and (ii) controlling the drive unit based on the shape data such that the shape of the installation surface corresponds to the shape of the printed article.Type: GrantFiled: November 11, 2020Date of Patent: October 29, 2024Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventor: Makoto Inomoto
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Patent number: 12104288Abstract: The present disclosure provides a core-sheath filament. The core-sheath filament includes an adhesive core and a non-tacky sheath, wherein the sheath exhibits a melt flow index of less than 15 grams per 10 minutes. The present disclosure also provides a method of printing an adhesive. The method includes a) melting a core-sheath filament in a nozzle to form a molten composition, and b) dispensing the molten composition through the nozzle onto a substrate. Steps a) and b) are carried out one or more times to form a printed adhesive. The core-sheath filament includes an adhesive core and a non-tacky sheath. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying an article; and generating, with the manufacturing device by an additive manufacturing process using a core-sheath filament, the article including a printed adhesive based on the digital object.Type: GrantFiled: February 8, 2019Date of Patent: October 1, 2024Assignee: 3M Innovative Properties CompanyInventors: Eric O. Nyaribo, Thomas Q. Chastek, Robert D. Waid, Ross J. DeVolder, Jacob D. Young, Shaun M. West, Mikhail A. Belkin, Joseph C. Dingeldein, Jay A. Esch, Mark E. Napierala