Abstract: A method for producing a stator (20) of an electric machine is provided. The method includes providing a stator (20) with at least one stator slot (22) that is bounded by two stator teeth. The method proceeds by introducing electrical conductors (30) into the at least one stator slot (22). At least one conductor (30) has an expandable coating (25) applied partially to its surface. The method continues by activating the expandable coating (25) to bring about an expansion of the coating (25), as a result of which the conductors (30) are fixed within the stator slot (22).

Abstract: A motor assembly includes a motor, a controller controlling at least one aspect of operation of the motor, and a control housing defining a control chamber. The controller is in part received within the control chamber. The controller includes a main electronics board and a modular connector assembly. The modular connector assembly includes a secondary electronics board and a connector at least in part supporting the secondary electronics board. The connector includes an inner connector portion and an outer connector portion. The connector extends through the control housing such that the inner connector portion is disposed inside the control chamber and the outer connector portion is disposed outside the control chamber. The outer connector portion defines a first access portal facilitating access to a first component of the secondary electronics board.

Abstract: Embodiments herein provide an electrical machine comprising a stator with a stator winding arrangement, a rotor arranged for rotation inside the stator, a machine housing for housing the stator, at least one temperature sensor arrangement and wherein a sensor-end of the temperature sensor is arranged for insertion into the immersion sleeve and for insertion through an insertion bore arranged in an opening in the machine housing, so that the sensor-end of the temperature sensor is positioned within a cooling slot of the stator windings, when inserted, so as to allow sensing of a temperature of measure of temperature of the stator windings by electric connection to the wire-end of the temperature sensor.

Abstract: A powered system that has an electric power system with a stator having plural poles with each pole having a conductive winding that may surround the corresponding pole and may be configured to generate a magnetic field, and a rotor that may be configured to rotate in response to the magnetic field generated by the stator. The at least one of the conductive windings may be insulated with an insulation material configured to conduct heat from the at least one conductive winding while operating at a temperature above 600° C.

Abstract: The disclosure relates to a method for designing a stator segment for a stator of an m-phase synchronous reluctance machine with concentrated windings, the stator being divided into a stator segment or a plurality of stator segments and comprising a ferromagnetic base body with peripherally distributed tooth structures and a winding system mounted in the base body, which comprises, per stator segment, z tooth structures and a number of winding phases (U, V, W) corresponding to the number of phases m, each of said winding phases comprising a series connection and/or a parallel connection of a plurality of the concentrated windings, a rotor of the synchronous reluctance machine comprising a pole number p in a peripheral section corresponding to the stator segment.

Abstract: A method of de-spinning a rotor of a propulsion system includes providing one or more spinning rotors rotatably mounted on a frame with a bearing having a bearing outer race, bearing balls, and bearing inner race; providing a force mechanism coupled with the one or more spinning rotors for applying a load to the one or more spinning rotors; and loading an outer portion of the outer bearing race, bearing ball, and inner bearing race of the bearing, a load on the outer portion of the bearing race, bearing ball, and inner bearing race of the bearing corresponding to a force applied to the one or more spinning rotors by the drive mechanism. The one or more spinning rotors de-spin at a rate corresponding to the load on the bearing balls.

Abstract: A canned motor device includes a casing, a rear cover and a leak detector. The rear cover has a main body portion having a cover end wall, and an extended disk portion cooperating with the main body portion to define an accommodating space. The casing and the rear cover cooperatively define an annular groove, a liquid-receiving space and a plurality of guiding grooves therebetween. The leak detector is disposed on one side of the cover end wall opposite to the liquid-receiving space for detecting a change in electrostatic capacity between the leak detector and the liquid-receiving space. The annular groove communicates with the liquid-receiving space, the accommodating space and each of the guiding grooves.

Abstract: A method of producing an electromagnetic mat for forming a stator or rotor component of an electric machine. The electromagnetic mat has structural fibre lengths and a plurality of winding fibre lengths for forming a winding fibre that is in a winding pattern for forming one or more windings of the electric machine. The electromagnetic mat is formed by forming a support structure with the structural fibre lengths and inserting the winding fibre lengths into the support structure so that the winding fibre lengths extend across the structural fibre lengths and the structural fibre lengths lock the winding fibre lengths in position.

Abstract: An indicator instrument for a vehicle includes a rotational indicator that indicates a vehicle state parameter, and a stepper motor that rotates the rotational indicator. The stepper motor includes an output gear, a reduction mechanism, a motor casing housing the output gear and the reduction mechanism. The output gear includes an output shaft rotatable together with the rotational indicator, and a last-stage gear extending radially outward from the output shaft. The reduction mechanism includes a reduction gear engaged with the last-stage gear. The rotational indicator includes a rotational shaft press-fitted to a specified portion of the output shaft in the motor casing. The specified portion is displaced from the last-stage gear in an axial direction of the output shaft.

Abstract: The present disclosure provides a rotary electric machine including a housing, a stator, a rotor, an outer cover and a plurality of power cables. The stator is disposed in the housing and includes a stator core, a plurality of windings, a circuit board and a plurality of conductive pillars. The plurality of windings are wound around the stator core. The circuit board is fixed on the top of the stator core. The plurality of conductive pillars are electrically coupled with the circuit board. The rotor includes and an end cover. The end cover is disposed between the outer cover and the housing. The plurality of conductive pillars partially penetrate through a notch of the end cover, respectively. Two ends of each of the plurality of power cables are electrically coupled with the corresponding one of the plurality of conductive pillars and a connector, respectively.

Abstract: A stator is improved in work efficiency of mounting to a stator core is provided. The stator includes insulators sandwiching the stator core therebetween. The stator core includes a plurality of teeth that radially projects. Each of the insulators includes a plurality of tooth covering portions that radially projects. The tooth covering portions cover the teeth. In a facing portion of one of the insulators facing the stator core, a peripheral portion projects more than a center portion. In a facing portion of the other of the insulators facing the stator core, a center portion projects more than a peripheral portion.

Abstract: In one embodiment, a stator coil that includes a first turn with two or more strands is provided. The first turn includes first and second opposite sides, a coil termination at a first end of the first turn and an inversion region disposed at a second end, opposite the coil termination. The stator coil also includes at least one additional turn with two or more strands. The at least one additional turn includes first and second opposite sides, and an inversion region located adjacent to the inversion region of the first turn. The first and second sides of the first turn are inverted relative to the first and second sides of the at least one additional turn outside their respective inversion regions.

Abstract: In some examples, a connecting ring may connect to a stator coil. The connecting ring may include at least one linear conductor integrally formed in a ring-like shape. Further, the connecting ring may include a terminal section integrally formed in the linear conductor, the terminal section including a hole configured to receive a wire end of the stator coil inserted into the hole in an insertion direction. In addition, the connecting ring may include a cylindrical protrusion having an opening in communication with the hole. The cylindrical protrusion may protrude away from the hole in the insertion direction. Additionally, the connecting ring may include bends for raising a first portion of the connecting ring including the terminal section in the insertion direction relative to a second portion of the connecting ring. An insulating member may cover the second portion of the connecting ring.

Abstract: An electric machine having a housing with the rotor and stator disposed within the housing. The housing defines at least one housing opening allowing the inflow of air into the housing. A baffle is mounted on the housing and controls the inflow of air into the housing opening. The baffle member defines an inlet in communication with the ambient air, an outlet in communication with the housing opening, and a passageway extending from the inlet to the outlet. The baffle defines at least one impact surface within the passageway for changing the direction of air flow between the inlet and the outlet and the baffle further defines a drain port wherein the passageway directs moisture collecting on the impact surface to the drain port where it is discharged from the baffle. The electric motor may be an axial flow air-cooled alternator having a fan for generating the air flow.

Abstract: An insulating unit for an electric machine with hairpin winding. The hairpin winding has a plurality of connection pins for electrically connecting to an interconnect and a plurality of welded hairpin ends. A base body is provided having an insulating material and extends at least over a portion of the circumference of the hairpin winding. The base body has a receiving area which faces the hairpin winding and which has openings for receiving the hairpin ends. The dividing walls are provided between the openings in circumferential direction, and the openings and/or dividing walls have fasteners for engaging connection to the hairpin ends.

Abstract: A motor may include a shield member that screens a magnetic field between a stator and a rotor, and a moving member that controls a position of the shield member in response to an electromagnetic interaction with the stator such that the screening of the magnetic field is configured to be selectively performed. The motor may prevent a generation of a counter electromotive force or regenerative braking.

Abstract: A stator for electric motors, includes a core having an upper and a lower portion and having teeth forming slots therebetween, first and second coil locking layers fixedly mounted on respective upper and lower portions of the core, and a plurality of preformed coil assemblies mounted on respective teeth of the core. Each coil wound carrier includes a winding section having an elongated opening configured to be adjusted around the corresponding tooth, and a first and a second winding carrier connected to opposite ends of the winding section. The first and second winding carriers include a projecting mating part, and the first and second coil locking rings include mating openings of complementary shape inside which are fitted the projecting mating part of respective first and second winding carriers of one of the preformed coil assemblies.

Abstract: A coil support for an electric motor includes a coil holding arrangement having coil holding portions configured to hold a corresponding number of coils. A connectics receiving arrangement is configured as a housing for interconnected cables and coil wires. The connectics receiving arrangement comprises a cable receiving portion having recesses configured to receive the cables and a wire receiving portion having through-holes extending from a top surface to a bottom surface of the wire receiving portion. The top surface of the wire receiving portion is arranged adjacent the coil holding arrangement and the bottom surface of the wire receiving portion is located in the connectics receiving arrangement so as to provide for electrical interconnection of the coils with corresponding ones of the cables. A separation wall is arranged between the bottom surface of the wire receiving portion and the coil holding arrangement.

Abstract: Provided is an electric tool in which the risk of short-circuiting between conductive members of multiple installed switching elements has been reduced by providing partitioning plates between the switching elements. An electric tool, which has a motor, an inverter circuit with multiple switching elements for performing switching operations and controlling the driving of the motor, a control unit for controlling switching element on-off operations, and a circuit board on which the switching elements are loaded, is configured so that the circuit board is housed inside a container-shaped case (40) and the circuit board is secured with a partitioning member (50) that is interposed between the multiple switching elements and has partitioning plates (51, 52a, 52b) obtained from an insulating material.

Abstract: To provide an on-vehicle brushless motor device capable of being downsized with respect to an axial direction of a rotor and a method of manufacturing the same. The on-vehicle brushless motor device 1 includes a brushless motor 10 and an electronic substrate 30. The brushless motor 10 includes a rotor 12 and a stator 16 including a plurality of coils 18 arranged around the rotor 12. The electronic substrate 30 includes a through hole 34 penetrating in the axial direction X of the rotor 12 and includes a substrate body 32 arranged along a plane P intersecting the axial direction X on the side opposite to the output shaft of the brushless motor 10, and a terminal 40 fixed on the surface of the substrate body 32 on the side opposite to the rotor 12. A coil wire 20 of the coil 18 is inserted into the through hole 34 and is welded to the terminal 40 on the opposite side of the rotor 12 with respect to the substrate body 32.