Patents Examined by Leo B. Tentoni
  • Patent number: 12145316
    Abstract: This invention relates to a method and apparatus for creating a three-dimensional structure from a binder-free powder. A corona discharge (plasma) generator forms a controllable electric field, positioning the binder-free powder within the influence of the electric field generated by the corona discharge generator, and activating the corona discharge generator to attract the binder-free powder into a three-dimensional structure. The corona discharge generator includes a grounded bottom substrate and a top substrate elevated above the bottom substrate in a substantially parallel planar orientation. The binder-free powder is placed in the interstitial space between the bottom substrate and the top substrate. An electrode above the top substrate, in electrical communication with the bottom substrate and coupled to a voltage power supply, creates the electrical field. The resulting three-dimensional structure is formed far more rapidly than known additive manufacturing techniques.
    Type: Grant
    Filed: March 14, 2023
    Date of Patent: November 19, 2024
    Assignee: University of South Florida
    Inventors: Ying Zhong, Zijian Weng
  • Patent number: 12139819
    Abstract: The method for producing wet spun fibers/a wet formed film using a double-walled pipe type micronozzle apparatus according to the present invention is a production method, wherein, in a step of extruding an internal phase comprising a fiber/film material and a good solvent for the fiber/film material in a linear form from the circular/rectangular end of the internal pipe of the apparatus into an external phase comprising a poor solvent for the fiber/film material, the external phase flowing in the external pipe of the apparatus, the ratio of the external phase flow rate to the internal phase flow rate is set to 1 or more, and further for the wet spun fibers, the external phase line speed at the orifice portion at which the internal phase and the external phase merge is set to 0.1 ms?1 or more.
    Type: Grant
    Filed: September 30, 2019
    Date of Patent: November 12, 2024
    Assignee: NATIONAL UNIVERSITY CORPORATION OKAYAMA UNIVERSITY
    Inventors: Tsutomu Ono, Takaichi Watanabe
  • Patent number: 12129207
    Abstract: There is provided a method of manufacturing a concrete product. A composition including a slag-based binder, an aggregate, water and an additive selected from the group consisting of calcium chloride, ground eggshells, sodium carbonate, sodium bicarbonate, sodium hydroxide, fine calcium carbonate, calcium oxide, borax, ammonium chloride and combinations thereof, is mixed to obtain a concrete mixture. The concrete mixture is formed into a desired shape to obtain a formed concrete, the formed concrete having a first water-to-binder ratio. The formed concrete is dried to obtain a dried concrete having a second water-to-binder ratio less than the first water-to-binder ratio. The concrete mixture is carbon cured to obtain the concrete product.
    Type: Grant
    Filed: March 1, 2024
    Date of Patent: October 29, 2024
    Assignee: CARBICRETE INC.
    Inventors: Shrinwantu Pal, Jennifer Martin Del Campo, Mehrdad Mahoutian, Sanoop Kumar, Dulani Kodippili
  • Patent number: 12124003
    Abstract: Methods for forming optical articles with antireflective nanostructured (ARN) surfaces. An aluminum layer is deposited or otherwise applied to the cavity of an injection mold tool. Sequential chemical treatments such as anodization and etching steps form an ARN mold texture on the interior surface of the cavity. The ARN mold texture is a negative of a desired surface texture of the article. During injection molding, the desired ARN surface is thereby produced in the optical article.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: October 22, 2024
    Assignee: Glint Photonics, Inc.
    Inventors: Peter Kozodoy, John Lloyd
  • Patent number: 12123108
    Abstract: The present invention addresses the problem of improving friction characteristics, when wet, of fibers to which a treatment agent for short fibers is adhered, and improving the heat resistance of the treatment agent for short fibers. This treatment agent for short fibers does not substantially include a phosphate compound, but does contain the fatty acid (A) below and a non-ionic surfactant. The fatty acid (A) is at least one fatty acid selected from C1-6 fatty acids, C1-6 hydroxy fatty acids, and salts of the aforementioned fatty acids.
    Type: Grant
    Filed: July 6, 2022
    Date of Patent: October 22, 2024
    Assignee: TAKEMOTO YUSHI KABUSHIKI KAISHA
    Inventors: Ikki Kaneko, Yoshihiro Takayama, Tomoya Okada, Hiroko Fujii
  • Patent number: 12115739
    Abstract: A method for producing a fiber-reinforced plastic combined body from a prepreg, includes: heating the prepreg in an atmosphere above a room temperature and lower than a curing temperature of the prepreg; provisionally combining pre-products obtained by the heating together or with another component; and retaining and curing the combined pre-products at the curing temperature or higher.
    Type: Grant
    Filed: February 16, 2022
    Date of Patent: October 15, 2024
    Assignee: IHI Corporation
    Inventors: Mikio Hiramatsu, Tadashi Jyunisho
  • Patent number: 12109730
    Abstract: A method for manufacturing pellets from polymer, comprising: (1) melting polymer flakes in a first section of a melt processing unit to create a first single stream of polymer melt; (2) separating the first single stream of polymer melt into multiple streams of polymer melt by means of a separation element; (3) passing the multiple streams through a multiple stream section of said melt processing unit and exposing the multiple streams to a pressure within the multiple stream section of the melt processing unit as the multiple streams pass through the multiple stream section; (4) recombining the multiple streams into at least one combined stream of polymer melt; and (5) cooling the polymer melt and forming said pellets from the at least one combined stream. The intrinsic viscosity of the at least one combined stream may be determined and, in response, the chamber pressure within the multiple stream section adjusted.
    Type: Grant
    Filed: February 2, 2022
    Date of Patent: October 8, 2024
    Assignee: Aladdin Manufacturing Corporation
    Inventor: Thomas R. Clark
  • Patent number: 12109763
    Abstract: The present disclosure relates to methods and components for the bonding together of plastic components during a manufacturing and/or assembly process to create molds for lost-wax casting.
    Type: Grant
    Filed: July 27, 2020
    Date of Patent: October 8, 2024
    Assignee: Canon Virginia, Inc.
    Inventors: Joel C. Johnson, Takeshi Mochida, Terry Speed
  • Patent number: 12104882
    Abstract: Skin-core structure fibers with both infrared and radar stealth, a preparation method therefor, and the use thereof are provided. The fibers are as follows: a core material of the skin-core structure fibers comprises the following raw materials in parts by weight: 10 parts of paraffin; 0.7-1.5 parts of an electromagnetic wave absorbent; and 1 part of a high-molecular polymer, wherein the electromagnetic wave absorbent is one or more of ferroferric oxide-intercalated graphene oxide, nano ferroferric oxide and carbon black, and wherein the skin-core structure fiber is obtained by spinning the core material with a skin-layer material.
    Type: Grant
    Filed: May 10, 2022
    Date of Patent: October 1, 2024
    Assignee: NANTONG UNIVERSITY
    Inventors: Wei Ye, Xing Zhang, Qilong Sun, Xiaoyun Long, Qiang Gao, Tao Ji
  • Patent number: 12098547
    Abstract: A precast composite wall structure and method for forming the wall structure are disclosed. The method includes providing a casting bed defining a plurality of shapes corresponding to a three-dimensional outer surface of a wall structure, placing a first layer of uncured concrete to conform to the shapes defined by the lower surface, positioning a forming member in overlying relation above the frame, the forming member defining a plurality of rectangular-shaped channels therebetween, positioning a stud frame within the casting bed along the forming member, placing a second layer of uncured concrete within the casting bed to conform to the rectangular-shaped channels between the rectangular protrusions, and allowing the concrete to cure.
    Type: Grant
    Filed: July 25, 2022
    Date of Patent: September 24, 2024
    Assignee: EnviroCast, LLC
    Inventors: Jeff VanHoose, Don Atkins
  • Patent number: 12097661
    Abstract: The present invention discloses a construction method of 3D printing and weaving integrated building, comprising: selecting basic building structural components, using finite element analysis after spatial modeling, and combining stress nephogram to set a discrimination domain value and optimize a structure space, obtaining a structural component skeleton; calculating and analyzing the structural component skeleton, determining a weaving range and weaving density of a wire according to weak areas and sizes under structural stress; and then determining a printing process and weaving process according to the structural component skeleton, the weaving range and the weaving density; preparing 3D printing material; 3D printing a matrix and weaving the wire according to the printing process and weaving process, constructing layer by layer, or printing segments, and then connecting segments by preset tenoning structural sections to form a 3D printing and weaving integrated building.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: September 24, 2024
    Assignee: ZHEJIANG UNIVERSITY
    Inventors: Xiaoyan Sun, Hailong Wang, Jie Chen, Qun Wang, Chao Gao, Zhicheng Zhang
  • Patent number: 12091349
    Abstract: A method and apparatus for substrate dicing are described. The method includes utilizing a laser to dice a substrate along a dicing path to form a perforated line around each device within the substrate. The dicing path is created by exposing the substrate to bursts of laser pulses at different locations around each device. The laser pulses are delivered to the substrate and may have a pulse repetition frequency of greater than about 25 MHz, a pulse width of less than about 15 picoseconds, and a laser wavelength of about 1.0 ?m to about 5 ?m.
    Type: Grant
    Filed: June 9, 2022
    Date of Patent: September 17, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Wei-Sheng Lei, Mahendran Chidambaram, Kangkang Wang, Ludovic Godet, Visweswaren Sivaramakrishnan
  • Patent number: 12091780
    Abstract: The present invention is a method for producing carbon fiber, characterized by using a carbon-fiber precursor produced from a polymer having a narrow molecular weight distribution and by applying only a small amount of a smoothing agent, composed of a specific component, to the carbon fiber surface immediately before winding of carbon fiber. According to the present invention, it is possible to stably produce carbon fiber, which has excellent dispersibility and do not deteriorate in quality and quality even when a sizing agent is not attached to the carbon fiber surface. In addition, the produced carbon fiber is suitable for use in a composite material which is produced by high-temperature processing using a thermoplastic resin.
    Type: Grant
    Filed: August 31, 2020
    Date of Patent: September 17, 2024
    Assignee: HYOSUNG ADVANCED MATERIALS CORPORATION
    Inventors: Hee Rok Jung, Cheol Kim
  • Patent number: 12091792
    Abstract: A flash spinning method for preparing non-woven fabrics based on microwave thermal fusion, a microwave thermal fusion device, and a non-woven fabric preparation device are provided. The flash spinning method includes: step S1, collecting filament bundles to form a non-woven fabric precursor, adding a microwave heating liquid to the non-woven fabric precursor; the microwave heating liquid being configured to absorb microwave energy and convert the microwave energy into thermal energy; and step S2, performing microwave heating on the non-woven fabric precursor containing the microwave heating liquid obtained in the step S1 to obtain a heated non-woven fabric, and performing a hot press forming treatment on the heated non-woven fabric to obtain a finished non-woven fabric. There is no temperature gradient in layers of the non-woven fabric precursor, thereby significantly improving the peeling strength of the finished non-woven fabric.
    Type: Grant
    Filed: January 2, 2024
    Date of Patent: September 17, 2024
    Assignee: Xiamen Dangs New Material Co., Ltd.
    Inventors: Zhangsheng Luo, Huifei Zhu, Lijun He
  • Patent number: 12091469
    Abstract: The present disclosure describes a method for the production of a spinning dope composition, said method comprising a homogenization involving mixing a cellulosic pulp material in alkali solution, mixing implying supplying a power density to agitators used in the homogenization of at least 150 kW/m3 (KW supplied to agitators per mixed unit of liquid volume), and thereafter a dissolution involving mixing of the cellulosic pulp material in the alkali solution to obtain a spinning dope composition, wherein the power density supplied to agitators used in the dissolution step is maximum 75 kW/m3 (KW supplied to agitators per mixed unit of liquid volume); and wherein the cellulosic pulp material in alkali solution is kept at a temperature of less than 0° C. during the homogenization and during at least part of the dissolution. The present disclosure is also directed to a system intended for the production of a spinning dope composition.
    Type: Grant
    Filed: July 26, 2023
    Date of Patent: September 17, 2024
    Assignee: TREETOTEXTILE AB
    Inventors: Carina Olsson, Bengt Hagström, Tobias Köhnke
  • Patent number: 12083747
    Abstract: A method for making a three-dimensional (3D) part with an electrostatographic based additive manufacturing system includes establishing first and second control parameter profiles, establishing a transfusion sequence, and transfusing n+m layers on a bonding region of previously accumulated layers of the 3D part according to the transfusion sequence. The first and second control parameter profiles each include a different combination of temperature and pressure parameters usable to transfuse a single layer of the 3D part. The transfusion sequence specifies the use of each of the first and second control parameter profiles in a specified order. A total thickness of the n+m layers is less than a thermal diffusion depth. The transfusion step includes transfusing n layers according to the first control parameter profile, and, after transfusing then layers, transfusing m layers according to the second control parameter profile.
    Type: Grant
    Filed: May 15, 2020
    Date of Patent: September 10, 2024
    Assignee: Evolve Additive Solutions, Inc.
    Inventors: J. Samuel Batchelder, Manish Boorugu, Zeiter Farah
  • Patent number: 12087911
    Abstract: A method of manufacturing an all-solid-state battery and an apparatus for manufacturing the same are provided. The method of manufacturing the all-solid-state battery includes: (a) a step of forming a non-woven fabric having a fiber made of a resin; (b) a step of applying a slurry containing solid electrolyte particles onto the non-woven fabric; (c) a step of drying the slurry on the non-woven fabric by a heater; (d) a step of pressurizing the slurry on the non-woven fabric by a roller; (e) a step of forming a positive electrode member on one surface of the solid electrolyte membrane; and (f) a step of forming a negative electrode member on the other surface of the solid electrolyte membrane. The step (a) is a step of forming the non-woven fabric by making a resin containing a polar filler fibrous by a laser electrospinning method.
    Type: Grant
    Filed: April 23, 2020
    Date of Patent: September 10, 2024
    Assignees: THE JAPAN STEEL WORKS, LTD., NATIONAL UNIVERSITY CORPORATION KYOTO INSTITUTE OF TECHNOLOGY
    Inventors: Ryo Ishiguro, Satoru Nakamura, Midori Takasaki, Sotaro Nambu
  • Patent number: 12070886
    Abstract: A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.
    Type: Grant
    Filed: February 25, 2022
    Date of Patent: August 27, 2024
    Assignee: Aladdin Manufacturing Corporation
    Inventor: Thomas R. Clark
  • Patent number: 12065375
    Abstract: This disclosure describes substrate(s) having a three-dimensional (3D) feature formed thereon and methods of forming the features. One method involves applying a first layer of UV-curable material on a surface of the glass container around a circumference of the container and curing the first layer of UV-curable material to produce a first cured material layer that forms at least a portion of a first 3D feature. The method further comprises applying a second layer of UV-curable material on the surface of the glass container, spaced apart from the first 3D feature, around the circumference of the container, and curing the second layer of UV-curable material to produce a second cured material layer that forms at least a portion of a second 3D feature. The portion of the glass container between the first and second 3D features has a circumference less than that of the first or second 3D features.
    Type: Grant
    Filed: January 27, 2023
    Date of Patent: August 20, 2024
    Assignee: Owens-Brockway Glass Container Inc.
    Inventors: Brian J. Chisholm, Cedric Charretton, Olivier Dangmann, Eva Mifsud, Susan L. Smith, Ludovic Valette
  • Patent number: 12064917
    Abstract: A method for printing a three-dimensional part with an additive manufacturing system, which includes providing a part material that compositionally has one or more semi-crystalline polymers and one or more secondary materials that are configured to retard crystallization of the one or more semi-crystalline polymers, where the one or more secondary materials are substantially miscible with the one or more semi-crystalline polymers. The method also includes melting the part material in the additive manufacturing system, forming at least a portion of a layer of the three-dimensional part from the melted part material in a build environment, and maintaining the build environment at an annealing temperature that is between a glass transition temperature of the part material and a cold crystallization temperature of the part material.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: August 20, 2024
    Assignee: Stratasys, Inc.
    Inventors: Luke M. B. Rodgers, Vittorio L. Jaker