Abstract: A method for tuning characteristics of a polyamide nanofiber nonwoven comprising the step of targeting a specific average nanofiber diameter and/or a specific relative viscosity for the polyamide nanofiber nonwoven. The specific average nanofiber diameter is within a range from 100 nm to 1000 nm and/or the specific relative viscosity is within a range from 5 to 75, e.g., from 15 to 50. The process further comprises the steps of extruding a polyamide composition having a moisture content with a pressurized gas through a fiber forming channel having a channel temperature to form the polyamide nanofiber nonwoven having the target average nanofiber diameter and/or relative viscosity and controlling the moisture content, the pressure of pressurized gas, and/or the channel temperature based on the specific average nanofiber diameter and/or the specific relative viscosity.

Abstract: A method for manufacturing active metal-brazed a nitride ceramics substrate having excellent joining strength, includes: a step of preparing a mixed raw material; a step of forming a green sheet of the mixed raw material by a tape casting method; a step of removing a binder by performing degreasing; a step of performing sintering; a step of forming an aluminum nitride sintered substrate by performing gradual cooling; and a step of printing a conductive wiring pattern with active metal paste on the aluminum nitride sintered substrate.

Abstract: A continuous production system continuously produces a product from a raw material powder. The system includes a first processor that performs a first process on the raw material powder, a second processor that performs a second process on the powder on which the first process has been performed by the first processor, and a test chamber through which the powder being sent from the first processor to the second processor passes. A cleaner blows gas from an inlet side opening formed in the inner face of a channel connected to the test chamber from the first processor on the downstream side of an inlet side gate valve for opening and closing the channel toward a direction to form a swirling flow along the inner face of the channel.

Abstract: Disclosed are a spinning dope for an aramid and carbon-nanotube composite fiber and a method of manufacturing an aramid and carbon-nanotube composite fiber using the same.

Abstract: A process for making a spunmelt nonwoven web including the steps of providing a mixture of recycled polypropylene, extruding the recycled polypropylene mixture to form a molten recycled polypropylene mixture, filtering the molten recycled polypropylene mixture through a filter to form recycled polypropylene filtrate, dosing the recycled polypropylene filtrate into the spunmelt production line by an amount of 80% to 100% by weight, passing the recycled polypropylene filtrate through at least one spinneret of the spunmelt production line to form filaments at a spinning speed of greater than 1200 meters per minute, cooling and drawing the filaments, and depositing the filaments on a moving belt to form at least one layer of the spunmelt nonwoven web made up of 80% by 100% by weight of recycled polypropylene fibers.

Abstract: A process for the production of acrylic fibers, in particular a spinning process for obtaining precursor fibers of carbon fiber by the wet spinning of a polymer solution in an organic solvent and the relative apparatus.

Abstract: Expanded, nanofiber structures are provided as well as methods of use thereof and methods of making.

Abstract: A method for quality control monitoring of additive manufacturing processes comprising forming at least one channel in an additive manufacturing build platform, wherein the channel is formed in the upper surface of the build platform to a predetermined depth, and wherein the channel is formed in a predetermined pattern across the upper surface of the build platform; placing a sensor in the channel formed in the upper surface of the build platform, wherein the sensor gathers information relevant to an additive manufacturing process occurring on or in close proximity to the build platform; enclosing the sensor within the channel formed in the upper surface of the build platform with an additive manufacturing substrate, wherein components or parts are built directly on the substrate using an additive manufacturing process, and using the sensor to gather information about the components or parts and the additive manufacturing process itself.

Abstract: A tattoo arts practice pad is made by forming an otherwise-blank silicone pad having distributed pigment from a color dye, then lasering imagery onto the pad to result in traceable line images corresponding to areas that discolor the ink, so that discoloration in the shape of the line image on the pigment results without covering silicone with another material and without altering smoothness or silicone-tattoo needle interactions.

Abstract: A method of manufacturing bulked continuous carpet filament from polytrimethylene terephthalate (PTT) with polyethylene terephthalate (PET) comprises: (1) splitting the PTT stream extruded from the primary extruder into a number of polymer streams, each of the plurality of polymer streams having an associated spinning machine; (2) adding a colorant to each split polymer stream; (3) adding PET to the extruded polymer stream downstream of the primary extruder; (4) using one or more static mixing assemblies for each split polymer stream to substantially uniformly mix each split polymer stream and its respective colorant and PET; and (5) spinning each polymer stream with its substantially uniformly mixed colorant and any additives into BCF using the respective spinning machine.

Abstract: This disclosure includes methods and apparatus for forming a non-pneumatic tire carcass comprising an inner hub, an outer band, and a plurality of spokes. The method includes arranging the inner hub, the plurality of spokes, and the outer band to form a curing assembly arranged in a first arrangement within a forming apparatus, where the inner hub is arranged concentrically within a radially inner annular side of the outer band and the plurality of spokes are arranged between the outer band and the inner hub. The plurality of spokes are forced in opposite radial directions from the first arrangement and to a second arrangement, where each spoke of the plurality of spokes is forced in a curing position against the inner hub and towards the outer band in a curing arrangement. The plurality of spokes are then cured to each of the inner hub and outer band.

Abstract: An integrated and improved, single-step, process for the production of a carbon fiber precursor is described, specifically a process which starts from the comonomers and reaches the spinning step, obtaining the final precursor fiber.

Abstract: The invention discloses a starch-based multi-channel airflow unit and a preparation method and an application thereof. The preparation method of the present invention comprises the following steps: melting a polylactic acid, wherein a temperature of a first temperature control zone is 135° C. to 145° C., a temperature of a second temperature control zone is 175° C. to 185° C., a temperature of a third temperature control zone is 190° C. to 200° C., and a temperature of a fourth temperature control zone is 175° C. to 185° C.; gelatinizing a starch-based material, adding the starch-based material in the third temperature control zone and fully mixing the mixture; adding a polyol in the third temperature control zone, and fully mixing the mixture; and extruding out the mixed material through twin screws, sizing in vacuum, cooling and sizing, and winding and cutting to obtain the starch-based multi-channel airflow unit.

Abstract: A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

Abstract: One or more aspects of the disclosure provides a nonwoven fabric comprising a single layer in which the single fabric layer comprises a plurality of different fibers in which each fiber type has desired functionality. In one aspect, a system for preparing a nonwoven fabric having a single fabric layer in which the single fabric layer comprises a plurality of different fiber types, is provided. The system includes a spin beam having a zoned distribution plate disposed upstream of a spinneret, the zoned distribution plate includes a plurality of distribution apertures arranged in zones, wherein each zone is configured and arranged to extrude a plurality of polymer streams that are of a different polymer type than polymer streams extruded by an adjacent zone to the spinneret to form a single layer having two or more types of fibers that are of a different type from each other.

Abstract: A production process can produce foam materials from polymer compositions. This process involves preheating in the foaming of polymers containing blowing agents and subsequent foaming by a thermal process assisted by microwaves.

Abstract: A method for producing an artificial turf fiber, comprising: preparing a core polymer mixture from a core polymer and a thread polymer forming beads within the core polymer; coextruding the core polymer mixture with a cladding polymer component into a monofilament, the core polymer mixture forming a cylindrical core, The cladding polymer component forming a cladding encompassing the core with a non-circular profile; quenching the monofilament; reheating the quenched monofilament; stretching the reheated monofilament to deform the beads into threadlike regions; and providing one or more of the stretched monofilaments as the artificial turf fiber.

Abstract: Polylactide (PLA) parts can be crystallized via two procedures. In the first procedure, i.e. a 2-step post-mold annealing process, the complete crystallization of PLA parts can be done after molding in a secondary operation called as post-mold annealing to make higher heat-resistant PLA parts. There are limitations to this 2-step operation, namely, a) warpage of parts with complex geometries, and b) scaling up higher production volume times. In the second procedure, i.e. 1-step in-mold annealing process, the complete crystallization of PLA parts can be done in the mold itself by holding the temperature of the mold at the crystallization temperature of PLA which is about 100° C. The 1-step in-mold annealing process using a masterbatch blended with neat PLA results in a highly crystalline article produced in a significantly lower cycle time.

Abstract: Carbon fiber and method of forming the same are provided. The method modifies proportion of a finishing oil to control a relation between a surface tension and a particle size of the finishing oil, and thus penetration of the finishing oil into an interior of the carbon fiber is avoided. Therefore, the carbon fiber can have both low oil residues and a high strength.

Abstract: A method for 3D printing a patient-specific bone implant having variable density, in various aspects, comprises: (1) providing a thermoplastic polymer composition comprising: (A) between about 20% and about 50% bioactive agent by weight; (B) between about 0.5% and about 10% chemical foaming agent by weight; and (C) balance structural polymer by weight; (2) receiving, by computing hardware, a scan of a bone, the scan comprising at least a 3D image of the bone and radiodensity data for the bone; and (3) causing, by the computing hardware, a 3D printer to form the patient-specific bone implant from the 3D image using the thermoplastic polymer by modifying a 3D printing temperature of the 3D printer during printing of the patient-specific bone implant such that each portion of the patient-specific bone implant is produced at a temperature that corresponds to a desired density defined by the radiodensity data for the bone.