Abstract: A nonwoven fabric formed of highly spinnable heat bonded continuous filaments which is strong and soft and is superior in hand. The nonwoven fabric is formed by heat-bonding filaments of linear low density polyethylene so that the number of defects is not more than 0.01/kg, the weight is 10-100 g/m.sup.2, the percentage bond area is 7-20% and the total hand value is 4-300 g. The nonwoven fabric is produced by melt-extruding the above-mentioned linear low density polyethylene to form filaments which are drawn by air guns at a high speed so that they are deposited on a moving collection belt to form a web which is then heat treated at a temperature 15.degree.-30.degree. l C. lower than the melting point of the filaments. The nonwoven fabric an be formed of filaments of hollow or flat cross section. It is also possible to utilize bicomponent filaments having a sheath component made of linear low density polyethylene and a core component made of polyethylene terephalate.
Abstract: A netlike sheet comprises woven warp and weft yarns, either the warp yarns or the weft yarns being a five-layered yarn composed of two stretched layers of polyolefin resin and layers of polyolefin resin having a melting point lower than that of the former disposed between the two stretched layers an on the outer surfaces thereof and the other being the same the five-layered yarn or a three-layered yarn composed of a central stretched layer of polyolefin resin and layers of polyolefin resin having a melting point lower than that of the former, which are disposed on both side of the stretched layer, the warp and weft yarns being heat bonded at intersections of these yarns. The netlike sheet exhibits good stiffness and excellent retention of sheet-like shape and the meshes of the net are stable during using the same.
Abstract: This invention relates to mixtures of short fibers of varying lengths, diameters and aspect ratios composed of an anisotropic polymer, to compositions containing said fibers and one or more thermoplastic or thermoset resins, and to a process for forming said mixtures.
Type:
Grant
Filed:
March 5, 1987
Date of Patent:
December 25, 1990
Assignee:
Allied-Signal Inc.
Inventors:
Dusan C. Prevorsek, Kwok W. Lem, Hong B. Chin
Abstract: A fire retarding and fire shielding structural panel for a vehicle, comprising at least one compressed composite composed of a thermoplastic or thermosetting resin matrix containing a multiplicity of non-flammable carbonaceous fibers.
Type:
Grant
Filed:
June 14, 1988
Date of Patent:
December 25, 1990
Assignee:
The Dow Chemical Company
Inventors:
Francis P. McCullough, Jr., R. Vernon Snelgrove
Abstract: A fiber made of pitch is disclosed. In the preferred and illustrated embodiment, the fiber has a percent elongation of about 2 percent or greater. This fiber is made by melt spinning an optically isotropic pitch to form a fiber typically in the range of about 5 to about 50 microns diameter, treating the fiber with an oxidizing atmosphere, subsequently removing a certain portion of the oxidant thereby reducing the weight of the fiber, with the optional post-treatment step of repetitively stretching in the elastic range short of breakage to increase the percent elongation.
Abstract: A melt-spinning process for producing self-crimping, nylon 66 carpet yarn at spinning speeds of, for example 4000 meters per minute is provided. The process utilizes polymer having a relative viscosity (RV) of at least 50 and containing a sufficient amount of a chain branching agent to prevent broken filaments and to provide yarn having good luster.
Type:
Grant
Filed:
June 29, 1988
Date of Patent:
December 4, 1990
Assignee:
Monsanto Company
Inventors:
Stanley E. McKinney, Frank Stutz, Chester C. Wu, Jing-peir Yu
Abstract: High strength polyester multifilament yarn of improved dimensional stability, which has the proper combination of an intrinsic viscosity of at least 0.90, relatively low work loss and a high degree of toughness, is incorporated as tire cord into a rubber tire for reinforcement to provide an important improvement in fatigue life and retained fatigue strength. The continuous melt-spin process comprises the steps of feeding prepolymer to a first finisher vessel to achieve at least 0.4 intrinsic viscosity transferring polymer to a second finisher vessel for a period sufficient to achieve an intrinsic viscosity of at least 0.95, and supplying this polymer to an extrusion spinnerette.
Type:
Grant
Filed:
December 7, 1988
Date of Patent:
December 4, 1990
Assignee:
Allied-Signal Inc.
Inventors:
Edward J. Buyalos, David W. Millure, James G. Neal, Hugh H. Rowan
Abstract: An improved tow and method of making comprising a mixture of thermoplastic microfibers having an average diameter in the range of up to about 10 microns and being discontinuous but with a very high length to diameter ratio. The mixture is formed by physically entangling microfibers containing 10% to 90% of shorter fibers with the microfibers being predominantly aligned parallel to the axis of the tow and the mixture being bonded at contact points between microfibers and the shorter fibers. The method includes the steps of forming a melt with thermoplastic material and extruding it through one or more series of orifices arranged in a rounded configuration. The extruded melt is contacted with a first gas stream whereby a network of physically entangled microfibers is formed. A second gas stream is formed and the shorter fibers entrained therein are merged to form a mixture with the microfibers.
Abstract: A high tenacity, high intitial modulus polyvinyl alcohol fiber showing a high level of crystalline heat of fusion, characterized in that the fiber is made of polyvinyl alcohol having a degree of polymerization of not less than 1,500, has a tenacity of not less than 17 g/d and an initial modulus of elasticity of not less than 400 g/d and shows a crystalline heat of fusion of not less than 29 cal/g, and a method of producing said polyvinyl alcohol fiber comprising:(i) dissolving polyvinyl alcohol with a degree of polymerization of not less than 1,500 in a solvent capable of giving a 5 wt % polyvinyl alcohol solution and the solvent is further characterized in that the nuclear magnetic resonance spectrum measured at 50.degree. C. after storage of the solution at 50.degree. C. for 96 hours following preparation thereof is substantially identical with that measured at 50.degree. C.
Abstract: A synthetic fiber having an uneven surface structure consisting of wrinkles having ridges and recesses of the surface of the fiber and not presenting specular luster, which may be used, for example, as artificial hair for wigs, can be produced easily and stably by melt-spinning a starting synthetic resin such as nylon and passing the spun monofilament through a cooling bath at a temperature not lower than 30.degree. C. for a period of time sufficient for developing wrinkles in its surface. Inclusion of a pigment such as carbon black in an appropriate amount in the starting material is effective in providing dense distribution of wrinkles.
Abstract: A synthetic fiber suited for use as a reinforcement for cement mortar or concrete as derived from monofilaments having a tensile strength of not less than 80 kg/mm.sup.2, Young's modulus of not less than 2,300 kg/mm.sup.2, a flat cross section in which the minor axis-to-major axis ratio is 1:2 to 1:10, and a fineness of 1,000-9,000 denier, and being cut to a fiber length such that the aspect ratio (the value obtained by dividing the fiber length by the diameter of a circle equivalent in area to the cross section of the fiber) amounts to 20-150, in particular a polyvinyl alcohol fiber having the above-mentioned characteristic features, shows good dispersibility in cement mortar and produces very good reinforcing effect. Materials of construction which are excellent in workability and postcure strength can be obtained by incorporating the above-mentioned fiber to cement and the like.
Abstract: Hydraulic substances reinforced with high tenacity acrylonitrile (AN) fibers and a process for production thereof are provided.The high tenacity AN fibers comprise AN polymers composed mainly of AN having an intrinsic viscosity of at least 2.5 and have an X-ray crystalline orientation of at least 93%, a tensile strength of at least 10 g/d, an initial modulus of at least 180 g/d, a contrast glossiness of at least 10% and a smooth surface.Hydraulic substances reinforced with the high tenacity AN fiber are produced by uniformly dispersing in water, a hydraulic substance and the high tenacity AN fibers having applied thereto nonionic or cationic high molecular flocculants, adding anionic high molecular flocculants thereto to flocculate and adsorb cement particles onto the surface of the AN fibers and, subjecting the resulting slurry to paper-making.
Abstract: Biodegradable hollow fibres with an asymmetric wall, the cavity of which containing an active substance like a drug, hormone etc. or a dilute form of the latter and both ends of the hollow fibre being closed for the controlled release of the active substance as well as a process for the manufacturing of such hollow fibres.
Type:
Grant
Filed:
February 26, 1988
Date of Patent:
October 23, 1990
Assignee:
Nederlandse Organisatie Voor Toegepast-Natuurwetenschappe Lijk
Inventors:
Pieter J. Greidanus, Jan Feijen, Marinus J. D. Eenink, Johannes C. Rieke, Jan Olijslager, Jan H. M. Albers
Abstract: A sausage-shaped liquid-absorbing article is provided which includes within a porous fabric fine, fibrous particles of flash-spun polyethylene, optionally particles of foamed organic polymer, and an effective amount of a wetting agent. The article is capable of absorbing oils or aqueous liquids in amounts equal to at least six times the weight of the particles.
Abstract: This invention concerns a new filler and floatability material as well as its manufacturing process.For instance, this new material can be used as a filler and floatability material (A) which separates tubes or cables (1,2) in a tubular unit that includes an external sheath (B) surrounding a harness of tubes or cables (1,2).In view of its make-up this material also participates in the thermal insulation of said tubes.The invention concerns also such tubular units which incorporate the new material.
Abstract: An electrical wire in which a core of stranded, insulated conductors is first coated with a thermoplastic resin layer having of melt index of at least 0.2 and then extrusion coated with a urethane resin layer. The urethane resin layer may be radiation cured.
Abstract: The invention resides in a nonlinear heat set aromatic polyamide fiber having a reversible deflection of greater than 1.2:1 at ambient temperatures, an aspect ratio of greater than 10:1, and a bending strain value less than 50%, and the method of preparing said fiber.
Type:
Grant
Filed:
November 21, 1989
Date of Patent:
September 18, 1990
Assignee:
The Dow Chemical Company
Inventors:
Francis P. McCullough, Jr., Bhuvenesh C. Goswami, R. Vernon Snelgrove, David M. Hall
Abstract: A hollow fiber with a plurality of members projecting from its outer surface in an arc turned back on itself is formed from a spinneret having a segmented orifice wherein each segment comprises a first portion in the form of an arc curved about the center of the orifice, a second portion extending from the first and connected to a third portion which is in the form of a reverse curve with respect to the first.