Abstract: A biocomposite material and methods and systems for forming a biocomposite material are provided. In one example, a biocomposite material includes a biopolymer material and an internal structure imparting zonal properties to the biocomposite material, where the biopolymer material at least partially surrounds and/or extends through the internal structure. The biopolymer material includes mycelium grown from a fungal strain.

Abstract: This invention relates to a washable multi-component magnetic floor mat. The floor mat contains a textile component and a base component. The textile component and the base component are attached to one another by magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The present invention eliminates the need to wash the base component of the floor mat which results in environmental, cost and labor conservation. Alignment and deployment of the textile component with the base component in an efficient manner is also described herein.

Abstract: A nonwoven composite that has a dimension in a machine direction and a cross-machine direction is provided. The composite comprises a nonwoven facing positioned adjacent to an elastic film. The nonwoven facing contains a spunbond web that is formed by necking a base spunbond web. The base spunbond web includes a plurality of fibers generally oriented in the machine direction and exhibiting a machine direction tensile strength and cross-machine direction tensile strength. The ratio of the machine direction tensile strength to the cross-machine direction tensile strength is about 4:1 or more.

Abstract: A waterproof extrusion laminated flexible membrane that may be seamlessly applied to an irregularity on a substrate supporting a finished surface for waterproofing that includes first and second polypropylene non-woven layers each having first and second surfaces, a water impermeable HDPE oriented cross laminated film layer, a first tie layer between the first non-woven first surface and the cross laminated film layer, and a second tie layer between the second non-woven first surface and the cross laminated film layer. Other membranes and methods are also disclosed.

Abstract: The invention relates to a method for manufacturing a composite sheet comprising high performance polyethylene fibres and a polymeric resin comprising the steps of assembling HPPE fibres to a sheet, applying an aqueous suspension of a polymeric resin to the HPPE fibres, partially drying the aqueous suspension, optionally applying a temperature and/or a pressure treatment to the composite sheet wherein the polymeric resin is a homopolymer or copolymer of ethylene and/or propylene. The invention further relates to composite sheets obtainable by said method and articles comprising the composite sheet such as helmets, radomes or a tarpaulins.

Abstract: A method of making a wet friction material includes coating a first outer surface of a cellulose layer with a friction coating; placing a matrix of fibers and filler particles on a second outer surface of the cellulose layer; and saturating the matrix of fibers and filler particles with a binder and curing the binder to join the matrix of fibers and filler particles together to form a wet friction material base layer and to join wet friction material base layer to the second outer surface of the cellulose layer.

Abstract: A fibrous insulation product is discloses comprising a plurality of randomly oriented fibers and a thermoset aqueous binder composition at least partially coating said fibers. The binder composition comprises at least one long-chain polyol having at least two hydroxyl groups and a number average molecular weight of at least 2,000 Daltons, a cross-linking agent comprising at least two carboxylic acid groups, and a short-chain polyol having at least two hydroxyl groups and a number average molecular weight less than 2,000 Daltons, wherein a ratio of long-chain polyol to short-chain polyol is from 0.1/0.9 to 0.9/0.1.

Abstract: The invention relates to a novel binder system and its use for bonding textile fabrics as well as products containing such bonded textile fabrics. The materials according to the invention are suitable for manufacturing base interlinings which may be used for manufacturing base interlinings for sarking, roofing and sealing membranes, particularly for manufacturing coated sarking, roofing and sealing membranes.

Abstract: The present application relates to boron nitride nanotube (BNNT)-silicate glass composites and to methods of preparing such composites. The methods comprise mixing BNNTs that are coated with a glass former such as boron oxide with a silicate glass precursor to create a mixture; heating the mixture under conditions to obtain a molten silicate glass; and cooling the molten silicate glass under conditions to obtain the BNNT-silicate glass composite.

Abstract: A waterproof and moisture-permeable shoe upper includes a fabric upper layer, a waterproof and moisture-permeable membrane material middle layer, and an inner fabric lower layer. The fabric upper layer has anti-wicking treatment, and the waterproof and moisture-permeable membrane material middle layer is made of degradable thermoplastic elastomer. The upper layer, the middle layer of the waterproof and moisture-permeable membrane material, and the lower layer of the inner fabric are laminated through high temperature and hot pressing to form a wide-width layered composite material. Then the wide-width layered composite material is cut or hot pressed to form an upper, and the anti-wicking index of the shoe upper ?1 cm/In 2 hours, the moisture permeability of the shoe upper is greater than or equal to 10,000 g/(m2·24 h), and the hydrostatic pressure of the shoe upper is greater than or equal to 10,000 mmH2O.

Abstract: A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

Abstract: A method of preparing a ceramic fabric and ceramic matrix composite components constructed from the ceramic fabric include transforming ceramic tows, or ceramic fabrics, to varying degrees from a first tow geometry to a second tow geometry, thereby reducing a first dimension of the ceramic tows and increasing a second dimension of the ceramic tows orthogonal to the first dimension. Plies constructed with flattened tows, or as-received tows, have various inter-tow pore sizes that are arranged with increasing inter-tow pore size towards exterior surfaces of the preform structure.

Abstract: A composite nano-substance of a cocoa-charcoal cladded conjugate structure and a manufacturing method for a yarn thereof are provided. The manufacturing method includes subjecting cocoa shells to a carbonization process to form nanometer cocoa charcoal particulates; subjecting the nanometer cocoa charcoal particulates to reduction and oxidation to have a surface oxidized to form nanometer charcoal particulates containing hydroxyl groups, carboxyl groups, and epoxy groups; and further subjecting the nanometer cocoa charcoal particulate to rection through mixing with nickel chloride in glycol solution to form a composite of nanometer nickel particle reduced nanometer cocoa charcoal particulates. Further, a surfactant adding process, a polymer blending process, and a yarn drawing process may be additionally implemented to form a multipurpose textile yarn featuring ultraviolet resistance, odor resistance, strong moisture absorption, and electromagnetic wave resistance.

Abstract: Disclosed is a polyethylene yarn capable of providing a user with a soft tactile sensation as well as a cooling feeling or a cooling sensation, and also having improved weavability that enables the manufacture of a skin cooling fabrics having excellent pilling resistance, abrasion resistance, cuttability, and sewability, a method for manufacturing the same, and a skin cooling fabric including the same. In a strength-elongation curve of the polyethylene yarn obtained by measuring at ambient temperature, (i) elongation at strength of 1 g/d is 0.5 to 3%, (ii) elongation at strength of 3 g/d is 5.5 to 10%, and (iii) a difference between elongation at strength of 4 g/d and elongation at maximum strength is 5.5 to 25%, and the polyethylene yarn has toughness of 55 to 120 J/m3 at ambient temperature.

Abstract: An air textured yarn (ATY) is disclosed. The ATY includes a first filament having a first cross section, and a second filament disposed adjacent to the first filament having a second cross section, wherein the first cross section has a substantially circular shape and has a degree of modification (M ratio) less than or substantially equal to 1.3, the second cross section has a polygonal shape including 3 to 6 lobes, and a difference between a length of the first filament and a length of the second filament is less than or substantially equal to 4%. Further, a method of manufacturing the ATY is also disclosed.

Abstract: Apparatuses and associated methods of manufacturing are described that provide for an anti-bacterial fiber. The method of manufacturing includes adding a ultra-high molecular weight polyethylene structure into an extrusion device. The method of manufacturing also includes providing an anti-bacterial low-density polyethylene (LDPE) into the ultra-high molecular weight polyethylene at a predetermined temperature to create a combined filament. The method of manufacturing further includes passing the combined filament through a bath. The bath is configured for coagulating the combined filament and extracting a solvent. The method of manufacturing still further includes drying the combined filament via an oven. The method of manufacturing also includes hot-drawing the combined filament. The combined filament is heated during the hot-drawing within the oven and the combined filament generated has anti-bacterial qualities. A corresponding anti-bacterial fiber is also provided.

Abstract: A photochromic polypropylene fiber is provided. The photochromic polypropylene fiber includes about 98 to 99 parts by weight of polypropylene, about 0.2 to 0.8 parts by weight of a photochromic agent, about 0.1 to 1 parts by weight of an ultraviolet absorber, and about 0.1 to 1 parts by weight of a light stabilizer. The ultraviolet absorber includes and the light stabilizer includes wherein n is 10-14. A preparation method of the photochromic polypropylene fiber is further provided.

Abstract: There is disclosed a method of providing through-thickness reinforcement in a laminated material. A guide foot is moved to a datum location relative the laminated material, at which the guide foot abuts a reinforcement zone on a surface of the laminated material. An insertion operation is conducted by inserting an insertion element through the guide foot into the laminated material along an insertion direction when the guide foot is in the datum location. The insertion element comprises a needle for forming a hole in the laminated material; a reinforcement rod to be received in the laminated material; or a tamping pin for tamping a reinforcement rod received in the laminated material. A corresponding insertion apparatus is disclosed.

Abstract: There is provided a synthetic resin leather having excellent durability against wrinkling and favorable texture without impairing flexibility of a synthetic resin layer when seated. A synthetic resin leather which is used as a skin material for a seat or chair, including: a base cloth layer formed of a knit fabric; and a synthetic resin layer which has flexibility and is joined to one surface of the base cloth layer, wherein the knit fabric is made of filament yarn having a thickness of 111 to 444 dtex and a surface side of the knit fabric is adhered to a back surface side of the synthetic resin layer.

Abstract: A three-dimensional electrospun nanofiber scaffold for use in repairing a defect in a tissue substrate is provided. The three-dimensional electrospun nanofiber scaffold includes a first layer formed by a first plurality of electrospun polymeric fibers and a second layer formed by a second plurality of electrospun polymeric fibers. The second layer is coupled to the first layer using a coupling process and includes a plurality of varying densities formed by the second plurality of electrospun polymeric fibers. The first and second layers are configured to degrade via hydrolysis after at least one of a predetermined time or an environmental condition. The three-dimensional electrospun nanofiber scaffold is configured to be applied to the tissue substrate containing the defect.