Patents Examined by M. L. Warzel
  • Patent number: 5556917
    Abstract: A polymer alloy is provided which comprises:(I) from 10-50 parts by weight of an impact resistant styrene acrylate alloy which comprises (i) from 90 to 30 parts by weight of a brittle polymer (e.g. a styrene/alkyl (meth)acrylate copolymer, optionally with a (meth)acrylic acid comonomer), (ii) from 3 to 50 parts by weight of a rubbery polymer (e.g. a styrene/conjugated diolefin linear, tapered, radial di-block or tri-block copolymer), and (iii) from 15 to 67 parts by weight of a ductile polymer (e.g. a a styrene/conjugated diolefin linear, radial di-block or tri-block copolymer), and(II) from 90 to 50 parts by weight of an impact modified styrene polymer.The resulting polymer blends have good impact strength, tensile strength and gloss.
    Type: Grant
    Filed: October 8, 1993
    Date of Patent: September 17, 1996
    Assignee: Novacor Chemicals (International ) SA
    Inventors: Michael B. Colella, Michael Castriotta
  • Patent number: 5543461
    Abstract: High impact polystyrene (HIPS) and other impact modified styrenic polymers such as ABS and MBS tend to suffer from environmental stress cracking. On extended exposure to oily or fatty substances the plastic tends to craze, then crack and finally break. Unfortunately, a number of applications for impact modified polymers is in areas where there is a high potential to contact with oily or fatty substances. The environmental stress crack resistance (ESCR) of impact modified styrenic polymers may be increased by increasing the particle size of the impact modifier and including a low molecular weight polybutene.
    Type: Grant
    Filed: March 9, 1994
    Date of Patent: August 6, 1996
    Assignee: Novacor Chemicals (International) SA
    Inventors: Brenda C. Nke-Aka, Richard Delaney
  • Patent number: 5473014
    Abstract: A rubber modified styrenic resin composition which can be obtained by dispersing rubber-like polymer particles in a homopolymer or a copolymer of a styrenic monomer. The rubber modified styrenic resin composition has:(a) a volume-average particle size of the rubber-like polymer particles is in the range of from 0.2 to 0.8 .mu.m,(b) a particle size distribution curve on the basis of the volume of the rubber-like polymer particles has one peak,(c) a ratio of a 5% value to a 95% value of the cumulative distribution of the particle size on the basis of the volume of the rubber-like polymer particles is in the range of from 3 to 45.
    Type: Grant
    Filed: March 19, 1993
    Date of Patent: December 5, 1995
    Assignee: Mitsui Toatsu Chemicals, Incorporated
    Inventors: Toshihiko Ando, Mune Iwamoto, Masahiro Kaneko, Kouzou Ichikawa, Akihiko Nakajima, Masato Takaku
  • Patent number: 5468788
    Abstract: A process is provided for agglomerating small rubber particles in an aqueous latex to form large rubber particles. The process involves the addition of a water soluble organic acid and a water soluble organic anhydride to the latex prior to agglomeration of the rubber particles to facilitate agglomeration of the rubber particles into large rubber particles which are essentially free of coagulum. The latex of large rubber particles is useful in the preparation of ABS polyblends.
    Type: Grant
    Filed: July 13, 1994
    Date of Patent: November 21, 1995
    Assignee: General Electric Company
    Inventor: Donald M. Kulich
  • Patent number: 5464899
    Abstract: A sulfur-vulcanizable rubber compound, being devoid of peroxide components, having high modulus and low hysteresis properties subsequent to vulcanization. Such compounds comprise from about 25 to 55 parts by weight of polyisoprene; and from about 75 to 45 parts by weight of a diene polymer selected from the group consisting of homopolymers of conjugated diene monomers and copolymers thereof with monoolefin monomers and EPDM terpolymers to total 100 parts by weight of rubber polymer; from about 50 to 70 parts by weight of a reinforcing filler, per 100 parts by weight wherein at least a portion of at least one of the rubber polymers is grafted with a polymeric metal salt of an .alpha., .beta.-ethylenically unsaturated carboxylic acid to form an uncured graft rubber copolymer and at least about 4 parts by weight of a curative selected from the group consisting of sulfur and sulfur donors, per 100 parts by weight of rubber.
    Type: Grant
    Filed: March 31, 1994
    Date of Patent: November 7, 1995
    Assignee: Bridgestone Corporation
    Inventors: Roy M. Freeman, William L. Hergenrother, Frederick J. Ravagnani
  • Patent number: 5462994
    Abstract: The invention is a process for the preparation of a block copolymer which corresponds to the formula ABA wherein A comprises units derived from one or more monoalkenyl arenes; and B comprises units derived from one or more conjugated dienes and the residuum of a difunctional initiator; wherein the process comprises:I) contacting (a) a difunctional initiator capable of initiating the polymerization of a compound containing a double bond with (b) a portion of conjugated diene in a portion of hydrocarbon solvent under conditions such that the conjugated diene polymerizes to a degree of polymerization of 30 or greater;II) contacting with the polymerization mixture of I additional conjugated diene and hydrocarbon solvent under conditions such that the added conjugated diene polymerizes; andIII) contacting with the polymerization mixture of II a monoalkenyl arene to prepare a block copolymer having a number average molecular weight of about 31,500 to about 400,000 and an average weight percent of monoalkenyl arenes
    Type: Grant
    Filed: January 27, 1994
    Date of Patent: October 31, 1995
    Assignee: The Dow Chemical Company
    Inventors: Grace Y. Lo, Arnold L. Gatzke
  • Patent number: 5457157
    Abstract: Molding materials contain from 5 to 50% by weight of a first polymer obtained by polymerizing a C.sub.1 -C.sub.20 -alkyl ester of methacrylic or acrylic acid;from 5 to 50% by weight of a second polymer obtained by polymerizing a monomer mixture offrom 75 to 82% by weight of a vinyl aromatic monomer and from 18 to 25% by weight of acrylonitrile or methacrylonitrile;from 10 to 40% by weight of a third polymer containing from 10 to 90% by weight of units of the general formula I ##STR1## where R.sup.1 is hydrogen or C.sub.1 -C.sub.4 -alkyl and R.sup.2 is C.sub.1 -C.sub.18 -alkyl, C.sub.5 -C.sub.12 -cycloalkyl, C.sub.6 -C.sub.10 -aryl or C.sub.6 -C.sub.10 -aryl-C.sub.1 -C.sub.4 -alkyl, andfrom 10 to 90% by weight of a C.sub.1 -C.sub.20 -alkyl ester of methacrylic or acrylic acid;from 5 to 60% by weight of a graft copolymer having a mean particle diameter (weight average) of less than 200 nm and obtained by polymerizing from 20 to 70% by weight of a monomer mixture offrom 30 to 100% by weight of a C.sub.1 -C.sub.
    Type: Grant
    Filed: December 28, 1993
    Date of Patent: October 10, 1995
    Assignee: BASF Aktiengesellschaft
    Inventors: Andreas Deckers, Norbert Guentherberg, Kristin Tiefensee
  • Patent number: 5446093
    Abstract: A process is disclosed for producing six-armed and eight-armed asymmetric radial block copolymers. The process comprises anionically polymerizing a diene and/or a vinyl aromatic hydrocarbon to create living polydiene and/or vinyl aromatic hydrocarbon arms, sequentially anionically polymerizing a vinyl aromatic hydrocarbon and a diene to create living block copolymer arms and coupling the two sets of arms together in one step with a coupling agent that will couple six or eight arms, wherein the molar ratio of the vinyl aromatic hydrocarbon-diene arms to the polydiene arms is sufficient to produce a statistical blend with less than 5 weight percent homopolydiene.
    Type: Grant
    Filed: November 10, 1993
    Date of Patent: August 29, 1995
    Assignee: Shell Oil Company
    Inventors: Ronald J. Hoxmeier, Bridget A. Spence, Steven S. Chin, Michael A. Masse
  • Patent number: 5446094
    Abstract: A thermoplastic coupling agent mixture (A) containinga) 5 to 95% by weight of an ethylene copolymer (A.sub.I) having minor amounts of polar comonomers, andb) 5 to 95% by weight of a copolymer (A.sub.II) of aromatic monovinyl comonomers and conjugated dienesis suitable in particular as a component in thermoplastic polymer mixtures that contain polyolefins (B), copolymers of styrene (C), and also if appropriate further thermoplastic polymers (D), and the components (B), (C) and if appropriate (D) may also be used in the form of reprocessed polymers obtainable by regranulating molded parts produced from the relevant materials.
    Type: Grant
    Filed: August 17, 1993
    Date of Patent: August 29, 1995
    Assignee: BASF Aktiengesellschaft
    Inventors: Martin Weber, Friedrich Seitz, Andreas Jung, Norbert Guentherberg
  • Patent number: 5446098
    Abstract: A covulcanizable rubber composition including a partially hydrogenated unsaturated nitrile-conjugated diene copolymer having an iodine value not larger than 120, a chlorinated ethylene-propylene copolymer and a vulcanizer. The composition exhibits an improved processing property when mixed, and provides a vulcanized rubber having an improved constant-elongation fatigue resistance.
    Type: Grant
    Filed: January 27, 1993
    Date of Patent: August 29, 1995
    Assignee: Nippon Zeon Co., Ltd.
    Inventors: Hideo Fukuda, Haruhiko Fujita, Hideyoshi Shimoda, Shiryu You
  • Patent number: 5439974
    Abstract: Adhesive blends especially suitable for adhesion to one or more polypropylene substrates consisting essentially of a mixture of a modified impact copolymer and a graft reaction product of a propylene polymer and a carboxylic acid or derivative thereof are disclosed. Composite structures incorporating such blends are also disclosed.
    Type: Grant
    Filed: October 14, 1992
    Date of Patent: August 8, 1995
    Assignee: Quantum Chemical Corporation
    Inventor: Diana C. Mattson
  • Patent number: 5438102
    Abstract: There are disclosed novel, solid, elastomeric block copolymers having excellent oxidative and thermal stability, wherein the terminal blocks are each a polymer (D polymer) of at least one conjugated diene D, which is a hydrocarbon containing a 1,3-conjugated diene structure wherein the 2 and 3 carbon atoms are each additionally bonded to a hydrocarbyl side group, e.g., 2,3-dimethyl-1,3-butadiene, with a preponderance of polymerized D units being 1,4 units; and at least one interior block is a hydrogenated polymer (I polymer) of at least one conjugated diene I which is a hydrocarbon containing a 1,3-conjugated diene structure wherein one of the 2- and 3-carbon atoms is additionally bonded to a hydrocarbyl side group and the other is additionally bonded to a hydrogen atom, e.g. isoprene.
    Type: Grant
    Filed: June 24, 1993
    Date of Patent: August 1, 1995
    Assignee: Mobil Oil Corporation
    Inventors: Ellen B. Brandes, Frederick C. Loveless
  • Patent number: 5438091
    Abstract: A resin composition having excellent paint coatability containing (a) 50-80 weight % of a multi-stage polymerized propylene-ethylene block copolymer consisting essentially of (i) a propylene homopolymer portion, (ii) a propylene-ethylene random copolymer portion, and (iii) an ethylene homopolymer portion, (b) 20-40 weight % of an ethylene-.alpha.-olefin copolymer elastomer, and (c) 20 weight % or less of an inorganic filler, components in the components (a) and (b), which are soluble in p-xylene at a room temperature, having a number-average molecular weight of 4.times.10.sup.4 or more and a weight-average molecular weight of 20.times.10.sup.4 or more.
    Type: Grant
    Filed: October 25, 1994
    Date of Patent: August 1, 1995
    Assignees: Tonen Chemical Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshiharu Saito, Masao Sakaizawa, Kunio Iwanami, Kitsusho Kitano, Michihisa Tasaka, Kenji Kawazu, Shizuo Miyazaki, Takao Nomura, Takeyoshi Nishio, Hisayuki Iwai
  • Patent number: 5436298
    Abstract: A method for preparing resinous polymodal monovinylarene-conjugated diene block copolymers and polymers produced thereby are provided. The method comprises sequentially contacting under polymerization conditions:(a) a monovinylarene monomer and initiator;(b) initiator and a monovinylarene monomer;(c) a sequence of at least two charges selected from the group consisting of (i) initiator and a monovinylarene monomer, (ii) a mixture of monovinylarene monomer and conjugated diene monomer, (iii) a conjugated diene monomer, (iv) a monovinylarene monomer;(d) s coupling agent;wherein the sequence of at least two charges in step (c) can be made in any order. In a preferred embodiment, at least three initiator charges are provided. In another preferred embodiment, at east three monovinylarene charges precede the first charge containing conjugated diene. In another preferred embodiment, at least four monovinylarene charges precede the first charge containing conjugated diene.
    Type: Grant
    Filed: September 19, 1994
    Date of Patent: July 25, 1995
    Assignee: Phillips Petroleum Company
    Inventors: George A. Moczygemba, Larry L. Nash, William J. Trepka, Craig D. DePorter, Nathan E. Stacy, Ralph C. Farrar, Charles M. Selman
  • Patent number: 5433984
    Abstract: This invention provides an improved adhesive layer for multi-layer films and bottles, the adhesive layer being a graft copolymer of a polyolefin backbone with a methyl methacrylate graft. The graft copolymer sufficiently improves the compatibility between barrier resins and polyolefins to permit the production of monolithic or single layer bottles comprised of a blend of those three components. The resultant products have improved physical properties while retaining acceptable permeability to gases.
    Type: Grant
    Filed: October 13, 1993
    Date of Patent: July 18, 1995
    Assignee: Rohm and Haas Company
    Inventors: Casmir S. Ilenda, Thomas M. Frantz, William T. Freed
  • Patent number: 5428106
    Abstract: High impact polystyrene resins are provided having a surprisingly good combination of toughness and gloss characteristics. Such resins contain small (i.e., 0.1 to 0.4 micron) capsule morphology rubber particles in combination with relatively small (i.e., 0.25 to 1 micron) entanglement morphology rubber particles. It has been found that such resins are capable of providing Izod impact strength values in the range of 2.5 to 3.5 ft-lb/in (133.4 to 186.7 J/m) and higher at an overall volume average rubber size of less than 0.4 micron with corresponding gloss values in excess of 90 percent.
    Type: Grant
    Filed: September 2, 1993
    Date of Patent: June 27, 1995
    Assignee: The Dow Chemical Company
    Inventors: David Schrader, Mark E. Soderquist, Mark D. Heires
  • Patent number: 5424362
    Abstract: Paintable thermoplastic polyolefin compositions are disclosed which comprise (i) 30 to about 70 wt % of at least one polypropylene or graft-modified polypropylene, (ii) 0 to about 40 wt % of at least one nongrafted or graft-modified substantially linear ethylene polymer, and (iii) 0 to about 50 wt % of an interpolymer of ethylene and an .alpha.,.beta.-unsaturated carbonyl copolymer, e.g. a copolymer of ethylene and acrylic acid. The polypropylene and substantially linear ethylene polymer are grafted with an unsaturated organic compound containing at least on ethylenic unsaturation and at least one carbonyl group, e.g. maleic anhydride. The compositions exhibit excellent paintability with conventional paints without prior application of a primer or surface treatment, good heat resistance, and good low temperature impact resistance and they can be recycled by melt blending the compositions with thermoplastic materials, e.g., in an extruder.
    Type: Grant
    Filed: April 28, 1993
    Date of Patent: June 13, 1995
    Assignee: The Dow Chemical Company
    Inventors: Yuh-Chin Hwang, Thomas J. McKeand, Jr., Stephen R. Betso, H. Craig Silvis, Deepak R. Parikh, Don J. Germano
  • Patent number: 5405903
    Abstract: A process is provided for preparing block copolymer blend compositions, which process comprises the subsequent steps of polymerizing vinyl aromatic monomer, adding conjugated diene monomer to the polymerization mixture, adding more initiator, adding of a second portion of conjugated diene monomer, adding a second portion of vinyl aromatic monomer, and adding a terminating agent. A block copolymer composition is provided having a blend of a triblock copolymer A-B-B'-A' and a diblock copolymer B'-A'.
    Type: Grant
    Filed: March 9, 1994
    Date of Patent: April 11, 1995
    Assignee: Shell Oil Company
    Inventors: Jeroen Van Westrenen, Jacqueline M. Veurink, Arie Van Dongen, Antonius A. Broekhuis
  • Patent number: 5403892
    Abstract: A dynamically vulcanized thermoplastic composition is provided which comprises a polymer blend of (a) a thermoplastic olefinic resin, such as non-elastomeric ethylene vinyl acetate copolymer; (b) an elastomeric ethylene vinyl acetate copolymer having a relatively higher vinyl acetate content; and (c) a specified elastomeric copolymer, such as halobutyl rubber, EPDM, or a halogenated copolymer of a C.sub.4 to C.sub.7 isomonoolefin and a para-alkylstyrene. Halogenated polyethylene may also be incorporated in the composition. The dynamically vulcanized thermoplastic composition is suitable for adhesion to polyvinyl chloride.
    Type: Grant
    Filed: September 25, 1992
    Date of Patent: April 4, 1995
    Assignee: Advanced Elastomer Systems, L.P.
    Inventors: Robert C. Puydak, Cindy B. Shulman, Donald R. Hazelton
  • Patent number: 5403889
    Abstract: Polyethylene has a number of desirable properties. However for some thin film applications it is desirable to increase the stiffness of the film. This may be accomplished by incorporating a polymer of a vinyl aromatic monomer into the alloy. Such two component blends have a low impact resistance. The impact resistance of the alloy may be significantly increased, without any significant loss of stiffness by further incorporating into the alloy a polymer based on butylene-1.
    Type: Grant
    Filed: November 17, 1993
    Date of Patent: April 4, 1995
    Assignee: Novacor Chemicals Ltd.
    Inventor: Kyosaku Sato