Patents Examined by Mark L. Shevin
  • Patent number: 8262817
    Abstract: A first-stage turbine that is adapted for receiving high energy air directly from a combustion chamber in a gas turbine engine auxiliary power unit includes a disk formed from a first alloy and having an outer surface, and a unitary blade wheel formed from a second alloy that is different than the first alloy. The unitary blade wheel includes an annular member having an inner surface that is joined to the disk, and blades that are integrally formed with the annular member.
    Type: Grant
    Filed: June 11, 2007
    Date of Patent: September 11, 2012
    Assignee: Honeywell International Inc.
    Inventors: Scott J. Marshall, Victor M. Reyes, Timothy R. O'Brien, Huy Tran, Andrew F. Szuromi
  • Patent number: 8257517
    Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances and machine structures and of constructing buildings, and a manufacturing method thereof are provided. The steel sheet is a hot-rolled steel sheet of carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D (?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by the formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal grain diameter D (?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7??formula (1) D?2.7+5000/(5+350·C+40·Mn)2??formula (2) D·X?0.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: September 4, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Toshirou Tomida, Norio Imai, Mitsuru Yoshida, Kaori Kawano, Masayuki Wakita, Tamotsu Toki, Masanori Yasuyama, Hitomi Nishibata
  • Patent number: 8246714
    Abstract: Various embodiments include a method of producing chemically pure and stably dispersed metal and metal-alloy nanoparticle colloids with ultrafast pulsed laser ablation. A method comprises irradiating a metal or metal alloy target submerged in a liquid with ultrashort laser pulses at a high repetition rate, cooling a portion of the liquid that includes an irradiated region, and collecting nanoparticles produced with the laser irradiation and liquid cooling. The method may be implemented with a high repetition rate ultrafast pulsed laser source, an optical system for focusing and moving the pulsed laser beams, a metal or metal alloy target submerged in a liquid, and a liquid circulating system to cool the laser focal volume and collect the nanoparticle products. By controlling various laser parameters, and with optional liquid flow movement, the method provides stable colloids of dispersed metal and metal-alloy nanoparticles. In various embodiments additional stabilizing chemical agents are not required.
    Type: Grant
    Filed: January 30, 2009
    Date of Patent: August 21, 2012
    Assignee: IMRA America, Inc.
    Inventors: Bing Liu, Zhendong Hu, Makoto Murakami, Yong Che
  • Patent number: 8241440
    Abstract: Methods for producing zirconium strips that demonstrate improved formability are disclosed. The zirconium strips of the present disclosure have a purity and crystalline microstructure suitable for improved formability, for example, in the manufacture of certain articles such as panels for plate heat exchangers and high performance tower packing components. Other embodiments disclosed herein relate to formed substantially pure zirconium strip, articles of manufacture produced from the substantially pure zirconium strip, and methods for making the articles of manufacture.
    Type: Grant
    Filed: February 7, 2011
    Date of Patent: August 14, 2012
    Assignee: ATI Properties, Inc.
    Inventor: Craig M. Eucken
  • Patent number: 8241392
    Abstract: The invention relates to a gas phase method for producing nanometric particles in a reactor for producing particles in a gas phase, in which there is an interaction between a reaction flow and an energy flow. This method comprises the following steps: a step for coupling a device for producing gaseous chlorides with this reactor, a step for producing gaseous chlorides from a base precursor in the form of powders, and a step for injecting such a reaction flow into the reactor.
    Type: Grant
    Filed: May 29, 2007
    Date of Patent: August 14, 2012
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Benoit Guizard, Francois Tenegal
  • Patent number: 8231702
    Abstract: An annealed prealloyed water atomised iron-based powder is provided which is suitable for the production of pressed and sintered components having high wear resistance. The iron-based powder comprises 15-30% by weight of Cr, 0.5-5% by weight of each of at least one of Mo, W and V, and 0.5-2%, preferably 0.7-2% and most preferably 1-2% by weight of C. The powder has a matrix comprising less than 10% by weight of Cr, and comprises large chromium carbides. A method for production of the iron-based powder also is provided.
    Type: Grant
    Filed: September 20, 2007
    Date of Patent: July 31, 2012
    Assignee: Hoganas AB (Publ)
    Inventors: Ola Bergman, Paul Dudfield Nurthen
  • Patent number: 8211206
    Abstract: The invention provides a method of processing a starting material in the form of a metal oxide-containing raw metallurgical slag to obtain a processed slag product. The method includes admixing the raw slag with a reductant to obtain a reaction mixture and heating the reaction mixture to cause the reductant to reduce the metal oxide in the slag, to obtain molten metal, in particular containing ferromanganese, and molten processed slag, in particular having a manganese content of at most 10% by mass. The method further includes separating the molten processed slag from the molten metal and causing or allowing the molten processed slag to solidify, thereby to obtain a solid processed slag product. This processed slag product may be, as desired, a filler for use in brick-making or for use in formulating a ready-mix concrete, an extender for extending a cement or for producing a blended cement, or an aggregate for use in the construction or building industry.
    Type: Grant
    Filed: August 28, 2006
    Date of Patent: July 3, 2012
    Inventor: Anton Mecchi
  • Patent number: 8202347
    Abstract: A manufacturing process for a remelt block containing aluminum designed for making aluminum alloy for the aircraft industry in which scrap containing mainly aluminum alloys used in the aircraft industry is supplied during a supply stage, the scrap is melted in a smelting furnace in order to obtain an initial molten metal bath during a smelting stage, the initial molten metal bath is subjected to purification by fractional crystallization in order to obtain a solidified mass and a bath of residual liquid during a segregation stage, and the solidified mass is recovered in order to obtain a remelt block during a recovery stage. The invention is particularly useful for the recycling of aluminum alloys used in the aircraft industry as it makes it possible to purify scrap of series 2XXX or series 7XXX alloys for iron and silicon, without eliminating additive elements such as zinc, copper and magnesium.
    Type: Grant
    Filed: June 18, 2007
    Date of Patent: June 19, 2012
    Assignee: Constellium France
    Inventors: Jean-Francois Verdier, Jean-Remi Butruille, Michel Leroy, Didier Valax
  • Patent number: 8177920
    Abstract: The present invention provides a grain-oriented electrical steel sheet produced by a method for promoting secondary recrystallization without an inhibitor, the grain-oriented electrical steel sheet including 2.0% or more and 4.5% or less of Si and 0.01% or more and 0.5% or less of Mn on a mass % basis, wherein the number of oxide particles having a diameter of 1 to 3 ?m among that (oxide particles) of containing Ca and/or Mg is 400 or less per unit area (1 cm2) in a transverse cross-section perpendicular to a rolling direction. Therefore, the grain-oriented electrical steel sheet has excellent stable magnetic properties throughout the length of a coil.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: May 15, 2012
    Assignee: JFE Steel Corporation
    Inventors: Yukihiro Shingaki, Minoru Takashima, Tadashi Nakanishi, Takeshi Murai
  • Patent number: 8168008
    Abstract: A martensitic stainless steel pipe having a heat-affected zone with high resistance to intergranular stress corrosion cracking is provided. In particular, the martensitic stainless steel pipe contains less than 0.0100% of C; less than 0.0100% of N; 10% to 14% of Cr; and 3% to 8% of Ni on a mass basis. Alternatively, the martensitic stainless steel pipe may further contain Si, Mn, P, S, and Al within an appropriate content range. The martensitic stainless steel pipe may further contain one or more selected from the group consisting of 4% or less of Cu, 4% or less of Co, 4% or less of Mo, and 4% or less of W and one or more selected from the group consisting of 0.15% or less of Ti, 0.10% or less of Nb, 0.10% or less of V, 0.10% or less of Zr, 0.20% or less of Hf, and 0.20% or less of Ta on a mass basis. The content Csol defined by the following equation is equal to less than 0.0050%: Csol=C??×Cpre, wherein Cpre=12.0 {Ti/47.9+½(Nb/92.9+Zr/91.2)+?(V/50.9+Hf/178.5+Ta/180.9)?N/14.0} or Cpre=0 when Cpre<0.
    Type: Grant
    Filed: December 1, 2004
    Date of Patent: May 1, 2012
    Assignee: JFE Steel Corporation
    Inventors: Yukio Miyata, Mitsuo Kimura, Noritsugu Itakura, Katsumi Masamura
  • Patent number: 8133431
    Abstract: An austenitic stainless steel, which comprises by mass %, C<0.04%, Si?1.5%, Mn?2%, Cr: 15 to 25%, Ni: 6 to 30%, N: 0.02 to 0.35%, sol. Al?0.03% and further contains one or more elements selected from Nb?0.5%, Ti?0.4%, V?0.4%, Ta?0.2%, Hf?0.2% and Zr?0.2%, with the balance being Fe and impurities, and among the impurities P?0.04%, S?0.03%, Sn?0.1%, As?0.01%, Zn?0.01%, Pb?0.01% and Sb?0.01%, and satisfy the conditions F1=S+{(P+Sn)/2}+{(As+Zn+Pb+Sb)/5}?0.0075 and 0.05?F2=Nb+Ta+Zr+Hf+2Ti+(V/10)?1.7?9×F1 has not only excellent liquation cracking resistance in the HAZ on the occasion of welding and excellent embrittling cracking resistance in the HAZ during a long period of use at high temperatures but also excellent polythionic acid SCC resistance and high temperature strength.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: March 13, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hiroyuki Hirata, Yoshitaka Nishiyama
  • Patent number: 8128865
    Abstract: A method of fabricating a shrouded impeller is disclosed. The method includes providing an open faced impeller, the open faced impeller including a plurality of blades extending at least partially radially from a hub. The method also includes performing a first powder metallurgical process to form a first material over at least part of the open faced impeller. The method further includes forming a shroud circumferentially disposed about the hub and connected to one of more of the blades. Forming the shroud includes performing a second powder metallurgical process to metallurgically bond the shroud to at least some of the blades.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: March 6, 2012
    Assignee: Solar Turbines Inc.
    Inventors: David Brian Jahnz, Jess Lee Freeman
  • Patent number: 8124007
    Abstract: Compositions for stainless steel weld overlays having enhanced wear resistance are provided by incorporating second phase Titanium Carbide (TiC) and/or Niobium Carbide (NbC) into matrices of various types of stainless steel such as 316L and 420. Preferably, TiC and NbC precipitates are formed in-situ during the weld overlay process while minimizing the amount of Carbon (C) going into solid solution in the matrix of the weld overlay.
    Type: Grant
    Filed: February 16, 2006
    Date of Patent: February 28, 2012
    Assignee: Stoody Company
    Inventors: Ravi Menon, Jack Garry Wallin, Francis Louis LeClaire
  • Patent number: 8118905
    Abstract: It is an object to provide a method for producing magnetic microparticles, which produces monodispersed magnetic microparticles, causes no clogging with a product due to self-dischargeability, requires no great pressure, and is excellent in productivity. In the method for producing magnetic microparticles, at least two fluids are used, and at least one kind of the fluids is a fluid containing at least one kind of magnetic raw material, and at least one kind of the fluids other than the above fluid is a fluid containing at least one kind of a magnetic microparticles-separating agent, and the respective fluids join together in a thin film fluid formed between two processing surfaces arranged to be opposite to each other so as to be able to approach to and separate from each other, at least one of which rotates relative to the other, whereby magnetic microparticles are separated in the thin film fluid to obtain the magnetic microparticles.
    Type: Grant
    Filed: September 11, 2008
    Date of Patent: February 21, 2012
    Assignee: M Technique Co., Ltd.
    Inventor: Masakazu Enomura
  • Patent number: 8114227
    Abstract: The subject of the invention is a process for manufacturing a part made of steel having a multiphase microstructure, said microstructure comprising ferrite and being homogeneous in each of the regions of said part, which process comprises the steps consisting in: cutting a blank from a strip of steel, the composition of which is typical of that of steels having a multiphase microstructure; said blank is heated so as to reach a soak temperature Ts above Ac1 but below Ac3 and held at this soak temperature Ts for a soak time ts adjusted so that the steel, after the blank has been heated, has an austenite content equal to or greater than 25% by area; said heated blank is transferred into a forming tool so as to hot-form said part; and said part is cooled within the tool at a cooling rate V such that the microstructure of the steel, after the part has been cooled, is a multiphase microstructure, said microstructure comprising ferrite and being homogeneous in each of the regions of said part.
    Type: Grant
    Filed: September 18, 2006
    Date of Patent: February 14, 2012
    Assignee: Arcelormittal France
    Inventors: Jacques Corquillet, Jacques Devroc, Jean-Louis Hochard, Jean-Pierre Laurent, Antoine Moulin, Nathalie Romanowski
  • Patent number: 8110143
    Abstract: The present invention is directed to composite metal foams comprising hollow metallic spheres and a solid metal matrix. The composite metal foams show high strength, particularly in comparison to previous metal foams, while maintaining a favorable strength to density ratio. The composite metal foams can be prepared by various techniques, such as powder metallurgy and casting.
    Type: Grant
    Filed: December 16, 2009
    Date of Patent: February 7, 2012
    Assignee: North Carolina State University
    Inventor: Afsaneh Rabiei
  • Patent number: 8101008
    Abstract: An anode refinement method for high-sulfur content coarse copper: while high-sulfur coarse copper liquid from a flash converting furnace flows to the anode furnace through a chute, inert gas is continuously added, to stir the copper liquid and improve discharging of the SO2 produced from reaction of the sulfur with oxygen in the liquid and the oxygen absorbed from the atmosphere, so as to remove more than 90% sulfur in the coarse copper liquid. After the coarse copper liquid is fully led to the anode furnace, operations of low-oxidization and low-reduction, non-oxidization and low-reduction or cancel of reduction-oxidization are conducted according to the sulfur content in the copper liquid. The method can resolve the shortages in the fire-refining process, save working time, notably improve production efficiency and capacity, save energy, and settle the pollution problem of black smoke in the atmosphere.
    Type: Grant
    Filed: December 20, 2008
    Date of Patent: January 24, 2012
    Assignee: Xiangguang Copper Co., Ltd.
    Inventor: Songlin Zhou
  • Patent number: 8097064
    Abstract: The invention provides a method of chemical recovery of no-carrier-added radioactive tin (NCA radiotin) from intermetallide TiSb irradiated with accelerated charged particles. An irradiated sample of TiSb can be dissolved in acidic solutions. Antimony can be removed from the solution by extraction with dibutyl ether. Titanium in the form of peroxide can be separated from tin using chromatography on strong anion-exchange resin. In another embodiment NCA radiotin can be separated from iodide solution containing titanium by extraction with benzene, toluene or chloroform. NCA radiotin can be finally purified from the remaining antimony and other impurities using chromatography on silica gel. NCA tin-117m can be obtained from this process. NCA tin-117m can be used for labeling organic compounds and biological objects to be applied in medicine for imaging and therapy of various diseases.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: January 17, 2012
    Assignee: Brookhaven Science Associates
    Inventors: Elena V. Lapshina, Boris L. Zhuikov, Suresh C. Srivastava, Stanislav V. Ermolaev, Natalia R. Togaeva
  • Patent number: 8083832
    Abstract: A composite paste for forming interconnects that includes a quantity of metallic binder particles, a quantity of metallic filler particles, and a quantity of flux, where the binder particles comprise no more than 94.5% of the total weight of the quantity of the composite paste, and the total weight of the filler particles and the flux comprise the balance of the total weight of the quantity of the composite paste, where the flux is no more than 10% of the total weight of the flux and the filler particles.
    Type: Grant
    Filed: February 27, 2008
    Date of Patent: December 27, 2011
    Assignee: International Rectifier Corporation
    Inventor: Martin Standing
  • Patent number: 8083871
    Abstract: The present invention provides a casting having increased crashworthiness including an aluminum alloy of about 6.0 wt % to about 8.0 wt % Si; about 0.12 wt % to about 0.25 wt % Mg; less than or equal to about 0.35 wt % Cu; less than or equal to about 4.0 wt % Zn; less than or equal to about 0.6 wt % Mn; and less than or equal to about 0.15 wt % Fe, wherein the cast body is treated to a T5 or T6 temper and has a tensile strength ranging from 100 MPa to 180 MPa and has a critical fracture strain greater than 10%. The present invention further provides a method of forming a casting having increased crashworthiness.
    Type: Grant
    Filed: October 26, 2006
    Date of Patent: December 27, 2011
    Assignee: Automotive Casting Technology, Inc.
    Inventors: Jen C. Lin, Moustapha Mbaye, Jan Ove Löland, Russell S. Long, Xinyan Yan