Abstract: There is provided a process for making a patterned metal oxide structure comprising the step of heating an imprint structure comprising a polymerized organometallic compound to remove organic material and thereby form the patterned metal oxide structure, wherein the imprint structure is formed by polymerizing a resist mixture comprising at least one olefinic polymerizable compound and a polymerizable organometallic compound having, e.g., at least one carboxylate of Formula 1: wherein n is 1-12; and each R is independently selected from the group consisting of hydrogen, alkyl, alkenyl, alkynyl, cycloakyl, cycloakenyl, aryl, and aralkyl.
Type:
Grant
Filed:
September 24, 2012
Date of Patent:
June 7, 2016
Assignee:
AGENCY FOR SCIENCE, TECHNOLOGY AND RESEARCH
Inventors:
Ramakrishnan Ganesan, Jarrett Dumond, M. S. M. Saifullah, Su Hui Lim, Hazrat Hussain, Hong Yee Low
Abstract: A method for manufacturing a lining element is provided. The method comprises laying a textile membrane onto a positive molding tool, applying first fibers and a matrix material onto at least one first region of the textile membrane for creating a semi-finished product of a framework supported textile, providing at least one sealing element along outer edges of the molding tool, covering the textile membrane and the at least one sealing element in an air tight manner by a covering means, evacuating the space between the molding tool and the covering means and curing the matrix material by heating the semi-finished product. Thereby, a lining element with a low weight and at the same time a sufficient directional stability is provided that furthermore allows to easily recycle the components of the lining element.
Abstract: This application describes a tool, an arrangement, and a method of manufacturing a component. The manufacturing of the component is achieved by a resin transfer from a storage chamber via a transfer line into a working chamber. Before the resin transfer, taking place, for example by a compressed air charging of the storage chamber, the storage chamber is filled with an amount of resin adjusted to the size of the component. Furthermore, a semi-finished product, consisting of cut-to-size reinforcement fibers, is inserted into the working chamber that is adjusted to the form of the component to be produced. Storage chamber, transfer line, and working chamber are configured in a one-piece mould casing of the tool. The application further describes a component manufactured by the above-mentioned tool or by the above-mentioned method respectively.
Type:
Grant
Filed:
June 3, 2011
Date of Patent:
May 31, 2016
Assignees:
Airbus Deutschland GmbH, Deutsches Zentrum für Luft-und Raumfahrt e.V. (DLR)
Abstract: Embodiments of the present invention comprise a composite rim used in spoked wheels, such as bicycle wheels, having molded-in spoke holes along with a method of fabricating the composite rim. Advantageously, the present invention dramatically improves the bearing and loading strength of prior art composite rims, which drill the spoke holes therein after fabrication of the rim hoop.
Abstract: A utility glove comprising a three dimensional molded portion formed of an elastomeric material molded onto a fabric material, wherein the molded portion has a thickness of from about 0.8 to about 10.8 mm with the elastomeric material including two or more areas of differing thicknesses within the range of from about 0.4 to about 10.0 mm. The molded portion of the utility glove has a concave palm, with the middle of the palm being set in from the edges to form a concave configuration. The utility glove is manufactured by placing a glove blank comprising a fabric material over a first mold part in the form of at least a portion of a hand and bringing at least one second mold part into molding engagement with the first mold part to create a cavity with the glove blank on the first mold part. The elastomeric material is then injected into the cavity to form a molded portion, wherein the elastomeric material is injected on the side of the fabric material opposite the first mold part.
Abstract: A stamp includes a transparent body having an inner chamber containing an inlet/outlet tube configured to have a fluid injected and removed therefrom.
Abstract: A method for manufacturing a fiber-reinforced composite material of the present invention includes: the step (a) of placing a non-woven fabric N made of a reinforcement fiber in a movable mold 12; and the step (b) of moving the movable mold 12 toward a fixed mold 11 to close the mold and then injecting a thermoplastic resin into the mold to obtain a molded article formed of the non-woven fabric N and the thermoplastic resin. The mechanical strength of the obtained fiber-reinforced composite material can be enhanced by applying an injection compression molding process as the injection molding process in the step (b).
Type:
Grant
Filed:
March 25, 2011
Date of Patent:
May 10, 2016
Assignee:
MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY
Abstract: It is intended to provide a method and an apparatus for manufacturing a fiber-reinforced base material, which is capable of manufacturing a fiber-reinforced base material of high quality while preventing generation of defects such as wrinkles during stacking of the base material sheet. The method for manufacturing the fiber-reinforced base material formed by stacking a base material sheet including a reinforcement fiber onto a mold having a double-curved surface shape, includes steps of: supplying the base material sheet onto the mold from a base material roll while applying distribution varying in a width direction (X direction) to a length of the base material sheet in a sheet-supplying direction of the base material sheet (Y direction) in correspondence with the double-curved surface shape of the mold; and applying pressure to the base material sheet in contact with the mold.
Abstract: Disclosed is a casting mold comprising at least two adjoining molds that enclose a hollow space, the cavity, which is accessible from the outside via at least one inlet duct and into which liquid casting material can be injected or pressed, and at least one vent opening that extends from the cavity to the outer surface of a mold, points approximately in the direction in which the hardened cast part is removed from the mold, and is closed by a pin-type breather. The face of the breather facing the cavity is perforated by small air holes which are permeable to air while retaining the liquid casting material and which are connected to the outer surface of the breather.
Abstract: A template system, and a nano-imprint method using the same, include a template having a nano-pattern and configured to transfer the nano-pattern to a resin material on a substrate, and a pressure controlling apparatus configured to change a pressure of the template with respect to the substrate according to an intensity of bubbles captured between the substrate and the template.
Type:
Grant
Filed:
December 7, 2012
Date of Patent:
April 26, 2016
Assignee:
SAMSUNG ELECTRONICS CO., LTD.
Inventors:
Ki-yeon Yang, Woong Ko, Jae-kwan Kim, Du-hyun Lee, Byung-kyu Lee
Abstract: A one-piece mold can be used to form molded items that incorporate features or encroachments with negative draft angles, and such molded items can be removed from the mold in a single piece by lifting, tilting, or pulling, or a combination thereof, without breaking the mold or the item to be molded. The mold and method of molding are suited to a bathtub or shower unit. The mold and method of molding permit the removal of molded items with negative draft angles by coordinating the angle of the sump front wall and sump back wall with the angles of other encroachments in the molded item within specified ranges that permit one-piece removal of the item to be molded from the mold.
Abstract: A method for manufacturing a high performance thermoplastic matrix composite ballistic helmet includes forming/shaping a highly consolidated helmet preform free of wrinkles and with no cuts or seams from a flat stack of 0/90 uni-directional prepreg layers using a pressure forming process. The wrinkle free and no cuts pre-formed helmet shell is pre-heated and placed between match-metal dies in a compression molding press to be molded under constant pressure during heating at high temperature and cooling down below 200° F. in less than 45 minutes. Or molded under constant pressure at high temperature for less than 20 minutes and then the molded helmet is removed from the compression molding press and placed in a hydroforming machine to be cooled down in less than two minutes under a very high pressure while the thermoplastic matrix solidify during cooling down.
Abstract: A tire vulcanizing method reduces consumption energy and increases productivity of vulcanization. This method involves supplying an inert gas to an internal space of the tire via a supply pipe, discharging the gas from the internal space via a return pipe, and supplying the gas from the return pipe to the supply pipe by a rotation type circulation device. A heating device heats the circulated gas. An internal outlet gas temperature sensor detects a temperature of the gas in the return pipe. A controller decreases a rotating speed of the circulation device when the return pipe gas temperature is a rotating speed decrease temperature or more.
Abstract: The invention concerns a method of molding a part (1?) made from composite material. This method comprises a step of injecting a liquid (7) under pressure into a closed mold (2) containing a fibrous pre-form (1) previously impregnated with resin. Said liquid (7) comes into contact with the resin but it is substantially inert and immiscible with respect thereto. The invention also concerns an apparatus for carrying out this method.
Type:
Grant
Filed:
April 15, 2011
Date of Patent:
April 5, 2016
Assignee:
COEXPAIR
Inventors:
Veronique Carlier, Andre Bertin, Mikhael Vandeuren
Abstract: A planar object to be processed 1 comprising a hexagonal SiC substrate 12 having a front face 12a forming an angle corresponding to an off-angle with a c-plane is prepared. Subsequently, the object 1 is irradiated with pulse-oscillated laser light L along lines to cut 5a, 5m such that a pulse pitch becomes 10 ?m to 18 ?m while locating a converging point P of the laser light L within the SiC substrate 12. Thereby, modified regions 7a, 7m to become cutting start points are formed within the SiC substrate 12 along the lines 5a, 5m.
Abstract: A lacrosse head pocket and a related method of manufacture are provided to facilitate consistent, repeatable and/or custom manufacture of lacrosse equipment. The pocket can be constructed from multiple different sections joined with one another, or can be knitted, weaved or otherwise assembled on an automated assembly machine from strands, and/or can be formed as a unitary textile material having regions/sections with different physical and/or mechanical properties. The pocket can be integrally molded within portions of a lacrosse head to eliminate manually constructed connections between the pocket and lacrosse head. The lacrosse head can be integrally molded with a lacrosse handle to provide a one-piece unitary lacrosse stick. Related methods of manufacturing also are provided.
Type:
Grant
Filed:
September 2, 2015
Date of Patent:
March 15, 2016
Assignee:
Warrior Sports, Inc.
Inventors:
David K. Morrow, Bruce Huffa, Thomas H. Burns, Richard J. Janisse, Sean J. Slater, Dale W. Kohler, Craig M. Herman
Abstract: The present invention provides a process for producing a liquid ejection head, the process including: (1) forming a mold pattern of a liquid flow path and a base pattern surrounding the mold pattern on a substrate, (2) disposing a covering layer to cover the mold pattern and the base pattern, (3) forming at least an ejection orifice in the covering layer to form an orifice plate, and (4) removing the mold pattern and the base pattern, in which the base pattern has such a form that the orifice plate is formed to have a side wall portion constituting a side wall of the liquid flow path and a plurality of support structures that are disposed on the substrate in a peripheral region of the side wall portion and support an upper surface portion constituting an upper wall of the orifice plate.
Abstract: The invention relates to a method of manufacturing a composite acoustic panel employed in an inlet passage of a gas turbine engine (1). The acoustic panel comprises a permeable face-layer (8), an impermeable backing sheet (9) and a sound absorbing layer (10) disposed therebetween. The method comprises a double polymerisation process for the face-layer and the remainder of the acoustic panel and finally a perforation step to perforate the face-layer according to a pre-determined perforation distribution (11.1, 11.2, 11.3, 11.4, 11.5).
Abstract: An uncured composite member is formed over a mandrel having a contour using a flexible compactor. Forming is performed outwardly from the apex of the contour.