Patents Examined by Matthew J Daniels
  • Patent number: 11724457
    Abstract: Methods and apparatus for forming a three-dimensional article in which a powdered medium is distributed in a powder bed, heated to a temperature below its melting point, and fused by means of a laser beam projected in the form of an image of a cross section of the three-dimensional article. The image of the cross-sectional layer is created by spatial light modulation of the laser beam using an LCoS display. During the fabrication process, characteristics of the image of the cross-sectional layer are controlled through monitoring of the projection of a holographic representation of the image using one or more imaging devices.
    Type: Grant
    Filed: May 27, 2021
    Date of Patent: August 15, 2023
    Inventors: Tomasz P. Cieszyński, Jakub Graczyk, Avi N. Reichental
  • Patent number: 11724428
    Abstract: A control device for an injection molding machine is equipped with a pressure acquisition unit that acquires a pressure of a resin inside a cylinder, a reverse rotation control unit that causes a screw to be rotated in reverse based on a predetermined reverse rotation condition so as to reduce the resin pressure after having moved the screw rearward to a metering position, a compensation amount calculation unit that calculates a compensation amount to be made with respect to the reverse rotation condition, based on the resin pressure inside the cylinder acquired by the pressure acquisition unit when the reverse rotation of the screw is stopped, and a predetermined compensation function, and a compensation processing unit configured to compensate the reverse rotation condition based on the compensation amount calculated by the compensation amount calculation unit.
    Type: Grant
    Filed: September 2, 2020
    Date of Patent: August 15, 2023
    Assignee: FANUC CORPORATION
    Inventor: Atsushi Horiuchi
  • Patent number: 11718016
    Abstract: A three-dimensional object manufacturing method for manufacturing a three-dimensional object by ejecting a liquid shaping material and then solidifying the ejected shaping material includes: an interior forming process of forming an interior portion of the three-dimensional object by the shaping material; and a periphery forming process of forming a peripheral portion of a periphery of the interior portion by stacking a plurality of layers by the shaping material, where the shaping material for forming the interior portion in the interior forming process has a larger rigidity in a solid state compared to the shaping material for forming the peripheral portion in the periphery forming process, the periphery forming process is a process of forming a groove configuring one part of the peripheral portion, and the interior forming process is a process of forming the interior portion by placing the liquid shaping material in the groove.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: August 8, 2023
    Assignee: MIMAKI ENGINEERING CO., LTD.
    Inventors: Kazuhiro Ochi, Kunio Hakkaku, Hirofumi Hara, Nobuo Kanai, Masaru Ohnishi
  • Patent number: 11713187
    Abstract: An article manufactured in a mould and which comprises a structural composite of plastics layers, the article having a wall defining an internal space for holding contents therein; wherein, the wall is formed from at least two layers of plastics materials; wherein a first of said layers comprises a thermoplastics material and at least a second layer comprises a thermosetting resin and a fibrous layer.
    Type: Grant
    Filed: June 9, 2021
    Date of Patent: August 1, 2023
    Assignee: OMNI TANKER TECHNOLOGY PTY LTD (ACN 135 294 772)
    Inventor: William Rodgers
  • Patent number: 11712823
    Abstract: The present invention provides a resin leakage prevention member 401 for use in a molding die 1000, wherein the molding die 1000 includes a lower die 200 and an upper die 100, the lower die 200 has a side member 201 and a bottom member 202, a space surrounded by the side member 201 and the bottom member 202 forms a cavity 204, the cavity 204 is configured to accommodate a resin material 20a, the side member 201 is configured to move relatively vertical to the bottom member 202, and the resin leakage prevention member 401 is disposed on a peripheral portion of an upper surface of the bottom member 202 and along an inner peripheral surface of the side member 201, thereby sealing a gap between the side member 201 and the bottom member 202 and preventing a resin from leaking from the cavity 204 into the gap.
    Type: Grant
    Filed: August 21, 2021
    Date of Patent: August 1, 2023
    Assignee: TOWA CORPORATION
    Inventors: Yusuke Yoshida, Yohei Onishi
  • Patent number: 11712854
    Abstract: A three-dimensional (3D) printer includes a base plate and a nozzle connectable to a source of molten material and operable to eject the molten material onto the base plate that are movable in orthogonal directions to form a 3D object on the base plate. An error detection system detects a dislocation of the 3D object on the base plate during the 3D printing operation, which can lead to stopping the 3D printing process. The error detection system includes a beam emitter and a detector that work in conjunction with a tag formed on the 3D object to determine whether the object has dislocated.
    Type: Grant
    Filed: September 7, 2021
    Date of Patent: August 1, 2023
    Assignee: Xerox Corporation
    Inventors: Karthik Mani, Gautham Sukumar, Prasanth Kalaiselvan, Nilesh Jayapandian Nadar
  • Patent number: 11707884
    Abstract: A sliding window is used in a projection-based stereolithographic process to more quickly deliver uncured resin after each curing pass. The sliding window may be configured in different patterns, and includes features for delivering resin and exposing resin to curing radiation. The window screen divides the stereolithographic building area divided into two portions, a light exposure portion for resin curing and a liquid resin refilling portion. The light exposure portion is used to selectively solidify liquid resin, while the liquid resin refilling portion is used to quickly refill liquid resin in order to build additional layers. During the layer fabrication process, a mask image is projected to the tank; however, the projection light only passes through the light exposure portion of the window screen.
    Type: Grant
    Filed: July 14, 2017
    Date of Patent: July 25, 2023
    Assignee: University of Southern California
    Inventors: Yong Chen, Huachao Mao
  • Patent number: 11707897
    Abstract: A method for producing a composite material in which a first fabric and a second fabric made from a fiber material are impregnated with a thermosetting resin and integrally molded, wherein a resin flow path through which thermosetting resin flows is provided between the first fabric and the second fabric, and the first fabric and the second fabric are impregnated with thermosetting resin from the resin flow path as well as being impregnated with thermosetting resin from the surface.
    Type: Grant
    Filed: February 13, 2019
    Date of Patent: July 25, 2023
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kodai Shimono, Hiroshi Tokutomi
  • Patent number: 11707878
    Abstract: A resin molding system 1 comprises a gripping device 3 provided with a gripping frame 30 for gripping a resin sheet material 2, a heating device for heating the resin sheet material 2 and a molding device for clamping a lower die 61 and an upper die, and affixing the resin sheet material 2 to a substrate 63. The molding device is provided with: a lowering device for lowering the gripping device 3 and causing the resin sheet material 2 gripped by the gripping frame 30 to approach the lower die 61; and a pair of bent posts 67, 68 which are provided on both Y-direction sides of the lower die 61, and which come in contact with portions of the gripping frame 30 when the gripping device 3 is lowered, and which convexly bend the gripping frame 30 upward as viewed from the side along the Y-direction.
    Type: Grant
    Filed: December 26, 2019
    Date of Patent: July 25, 2023
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Yasushi Arahata, Chiriki Watanabe, Yushi Shinno, Koji Watanabe, Yusuke Takamura
  • Patent number: 11701818
    Abstract: An additive manufacturing method includes removing material from a sheet to create a plurality of individual layer segments formed, placing at least two first layer segments adjacent to each other at the same height to form a first layer having a hollow interior, the at least two first layer segments defining a first portion of an exterior of a part, and placing at least one second layer segment above the at least two first layer segments to form a second layer having a hollow interior, the at least one second layer segment defining a second portion of the exterior of the part. The method includes attaching the first layer to the second layer and removing material from the first layer and from the second layer to form the part having a continuous surface that extends along the first layer and the second layer.
    Type: Grant
    Filed: April 28, 2022
    Date of Patent: July 18, 2023
    Assignee: Thermwood Corporation
    Inventor: Kenneth J. Susnjara
  • Patent number: 11701809
    Abstract: A control device for an injection molding machine including a cylinder into which a resin is supplied, and a screw that moves forward and rearward and rotates inside the cylinder, includes a suck back control unit that sucks back the screw based on a predetermined suck back speed and a suck back distance or a suck back time period, a pressure acquisition unit that acquires a pressure of the resin, a calculation unit which calculates a compensation amount of the suck back speed, based on a difference between the pressure of the resin at a time when sucking back is completed and a predetermined target pressure, and a speed determination unit that newly determines the suck back speed based on the compensation amount.
    Type: Grant
    Filed: December 4, 2020
    Date of Patent: July 18, 2023
    Assignee: FANUC CORPORATION
    Inventor: Atsushi Horiuchi
  • Patent number: 11704858
    Abstract: A method of processing data for additive manufacturing of a 3D object comprises: receiving graphic elements defining a surface of the object, and an input color texture to be visible over a surface of the object; transforming the elements to voxelized computer object data; constructing a 3D color map having a plurality of pixels, each being associated with a voxel and being categorized as either a topmost pixel or an internal pixel. Each topmost pixel is associated with a group of internal pixels forming a receptive field for the topmost pixel. A color-value is assigned to each topmost pixel and each internal pixel of a receptive field associated with the topmost pixel, based on the color texture and according to a subtractive color mixing. A material to be used during the additive manufacturing is designated based on the color-value.
    Type: Grant
    Filed: August 14, 2022
    Date of Patent: July 18, 2023
    Assignee: Stratasys Ltd.
    Inventors: Yoav Bressler, Shai Lipowitch, Shahar Klinger, Mayan Rumbak
  • Patent number: 11701843
    Abstract: A resin impregnating device (1) is used in a method for producing a reinforcing bar and has a chamber for holding a liquid thermoplastic resin. A plurality of guide plates (4A-4C) is arranged in the chamber along a traveling direction of a plurality of strands of reinforcing fiber material (Fb). Through holes (41) in two of the guide plates (4A, 4C) guide or spread the strands of the reinforcing fiber material Fb away from each other, and a single through hole (42) in an intermediate one of the guide plates (4B) guides or converges all the strands of the reinforcing fiber material (Fb) towards each other.
    Type: Grant
    Filed: December 22, 2021
    Date of Patent: July 18, 2023
    Assignee: NAKAGAWA SANGYO CO., LTD.
    Inventors: Hiroshige Nakagawa, Noriaki Nakagawa
  • Patent number: 11697236
    Abstract: A hot runner process controller configured to monitor the status and operation of a hot runner system to autonomously generate information to improve the quality of injection molding process of a hot runner system having an inlet nozzle, one or more manifolds and one or more nozzles with actuator or without actuator, and one or more heating elements, the hot runner process controller is self-operating, and independent from the injection molding machine, includes: one or more sensors located on, in or at the hot runner system to detect the status and/or the operation of the hot runner system, and a processing unit and a memory. The processing unit is connected to the one or more sensors, wherein the memory stores data and program codes.
    Type: Grant
    Filed: March 17, 2021
    Date of Patent: July 11, 2023
    Assignee: Incoe Corporation
    Inventors: Christian Striegel, Anton Joerg, Scott Greb, Thomas Braun
  • Patent number: 11697716
    Abstract: The present invention relates to a process for producing a polyamide powder (PP) comprising at least one semicrystalline polyamide (P) and at least one additive (A). The semicrystalline polyamide (P) and the at least one additive (A) are initially compounded with one another in an extruder and subsequently introduced into a solvent (SV) in which the at least one semicrystalline polyamide (P) then crystallizes to obtain the polyamide powder (PP). The present invention further relates to the thus obtainable polyamide powder (PP) and to the use of the polyamide powder (PP) as sintering powder (SP) and also to a process for producing a shaped body by selective laser sintering of a polyamide powder (PP).
    Type: Grant
    Filed: January 25, 2018
    Date of Patent: July 11, 2023
    Assignee: BASF SE (Ellwanger & Baier Patentanwälte)
    Inventors: Simon Gramlich, Thomas Meier, Claus Gabriel, Natalie Beatrice Janine Herle
  • Patent number: 11691369
    Abstract: An automatic splicing apparatus is provided herein for splicing together two ends of a sheet of tire material on a tire building drum. The apparatus comprises a splicer foot including a splicer foot frame, a first continuous unitary V-shaped axle, and two non-powered lower rollers. The splicer foot frame has an opening defined therein having opposing sides. The first continuous unitary V-shape axle has two arms attached to the opposing sides of the opening. The two non-powered lower rollers are mounted on the two arms of the first continuous unitary V-shaped axle so that the two non-powered lower rollers are arranged in a V-shape pattern. The apparatus further comprises a plurality of powered upper rollers configured to operate in coordination with the lower rollers to engage the two ends of the sheet of tire material.
    Type: Grant
    Filed: July 21, 2020
    Date of Patent: July 4, 2023
    Assignee: Bridgestone Americas Tire Operations, LLC
    Inventors: Phillip T. Brasher, Jr., Chad P. Wright, Wesley R. Minton, Angel M. Carvajal
  • Patent number: 11691329
    Abstract: A thermoforming device according to the present invention has a masking plate and a heater block. A plurality of the heater blocks are disposed with a space therebetween in a planar direction of the masking plate. The thickness of the masking plate is 0.2-3.0 mm. The distance of the space is 1-15 mm, and the distance of the space is set at least five times larger than the thickness of the masking plate. Heat to be transmitted to the masking plate from a high temperature heater block is more easily transmitted in the thickness direction of the masking plate than in the surface direction of the masking plate, and is more easily transmitted to the sheet than to a portion, of the masking plate, corresponding to a low temperature heater block, whereby a temperature difference is provided between different zones of the masking plate.
    Type: Grant
    Filed: November 23, 2021
    Date of Patent: July 4, 2023
    Assignee: ASANO LABORATORIES CO., LTD.
    Inventors: Kazunori Teramoto, Shogo Takai, Yusuke Suzuki, Kimihiro Iimura
  • Patent number: 11691356
    Abstract: An intensifier mechanism for forming stacked material includes a support, a first body coupled to the support, and a second body having a main portion, a pivoting portion, and a joint. The main portion is coupled to the support and the joint movably couples the main portion to the pivoting portion. The joint allows the pivoting portion to pivot in relation to the main portion when the membrane moves towards the bottom wall.
    Type: Grant
    Filed: February 8, 2021
    Date of Patent: July 4, 2023
    Assignee: General Electric Company
    Inventors: Chrishauna Nicole McCullough, Nolan Leander Cousineau, Simeon Paul Copple, Patrick Wayne Hollingsworth
  • Patent number: 11691354
    Abstract: A manufacturing method of a halogen-free flame-retardant thermoplastic braided fiber reinforced polymer composite board, comprising steps of: preparing a recycled material containing a halogen-free flame-retardant thermoplastic braided fiber reinforced polymer composite; adding a polymer base material to the recycled material to form a core layer material and extruding the core layer material with a low shear extruder; hot pressing the core layer material by rollers to obtain a recycled fiber core layer; preparing a reinforcement layer containing a fiber material or a fabric with pores; and stacking and hot pressing the recycled fiber core layer and the reinforcement layer.
    Type: Grant
    Filed: August 27, 2021
    Date of Patent: July 4, 2023
    Assignee: COMPLAM MATERIAL CO., LTD.
    Inventors: Chia yang Lu, Sheng Yen Wu, Yi Wen Xiao
  • Patent number: 11691388
    Abstract: An encapsulated polymeric article is disclosed. The encapsulated polymeric article may include a polymer substrate and a metallic outer shell at least partially encapsulating the polymer substrate. The encapsulated polymeric article may be fabricated by a method comprising: 1) providing a mandrel in a shape of the encapsulated polymeric article, 2) shaping the metallic outer shell on the mandrel, 3) removing the mandrel from the metallic outer shell, and 4) molding the polymeric substrate into the metallic outer shell through a port formed in the metallic outer shell to provide the encapsulated polymeric article.
    Type: Grant
    Filed: July 9, 2014
    Date of Patent: July 4, 2023
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Glenn Levasseur, Shari L. Bugaj, Grant O. Cook, III