Patents Examined by Maxwell Xavier Duffy
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Patent number: 12378620Abstract: Provided is a method for executing a quenching method in which an object to be treated that is a quenching target is cooled with a quenching coolant that is a coolant for quenching, in which the object to be treated is moved inside the quenching coolant accumulated in a cooling tank, by a moving device for moving the object to be treated, and at least from when the object to be treated comes into contact with the quenching coolant until a surface of the object to be treated undergoes martensitic transformation, a state in which a relative speed of the object to be treated and the quenching coolant is slower than a moving speed of the object to be treated is maintained.Type: GrantFiled: March 16, 2020Date of Patent: August 5, 2025Assignee: AISIN CORPORATIONInventors: Koji Obayashi, Daisuke Kasai, Keisuke Matsuzaka, Takeshi Naito, Takeshi Ryujin, Toshiaki Matsumura
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Patent number: 12365957Abstract: A method for manufacturing a rail includes casting a steel to obtain a semi-product. The steel has a composition comprising 0.20%?C?0.60%, 1.0%?Si?2.0%, 0.60%?Mn? 1.60% and 0.5?Cr?2.2%, optionally 0.01%?Mo?0.3%, 0.01%?V?0.30%; the remainder being Fe and impurities. The method also includes hot rolling the semi-product into a hot rolled semi-product having the shape of the rail and comprising a head, with a final rolling temperature TFRT higher than Ar3; and cooling the head to a cooling stop temperature TCS between 200° C. and 520° C. The method also includes maintaining the head in a temperature range comprised between 300° C. and 520° C. during a holding time thold of at least 12 minutes, and; cooling down the hot rolled semi-product to room temperature to obtain the rail.Type: GrantFiled: November 27, 2018Date of Patent: July 22, 2025Assignee: ArcelorMittalInventors: José Arancon Alvarez, David Alvarez Diez, José Manuel Artimez Encina, Francisca Garcia Caballero, Benjamin Pohu
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Patent number: 12359272Abstract: Disclosed is a high-strength high-toughness and wear-resistant composite steel plate, comprising a substrate layer and a composite layer of which a single side or double sides are composited on the substrate layer. The substrate layer is a carbon steel layer and the composite layer is a ultra-high manganese steel layer with a content of Mn element in the composite layer being about 16.00-25.00 wt. %. Further disclosed is a manufacturing method for making the high-strength high-toughness and wear-resistant composite steel plate. With high strength and hardness, high wear resistance and high toughness, the high-strength high-toughness and wear-resistant composite steel plate has excellent comprehensive performance.Type: GrantFiled: November 21, 2018Date of Patent: July 15, 2025Assignee: BAOSHAN IRON & STEEL CO., LTD.Inventors: Hongbin Li, Xiangqian Yuan, Sihai Jiao, Liandeng Yao, Xiaojun Liang
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Patent number: 12311439Abstract: A method may include controlling, by a computing device, an energy source to form a melt pool at a build surface; and controlling, by the computing device, a material delivery device to direct a powder at the melt pool to form the seal fin comprising a metal matrix composite on the build surface, wherein the metal matrix composite comprises a matrix material and a reinforcement phase.Type: GrantFiled: September 22, 2021Date of Patent: May 27, 2025Assignee: Rolls-Royce CorporationInventors: Scott Nelson, John Grubbs, Stephanie Gong
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Patent number: 12312655Abstract: Provided is a method for processing electronic and electrical device component scrap, which can increase an amount of electronic and electrical device component scrap processed in a smelting step and efficiently recover valuable metals. The method for processing electronic and electrical device component scrap includes: a step 1 of removing powdery materials and film-shaped component scrap from the electronic and electrical device component scrap; a step 2 of concentrating synthetic resins and substrates from the electronic and electrical device component scrap from which the powdery materials and film-shaped component scrap have been removed; and a step 3 of concentrating the substrates containing valuable metals from a concentrate obtained in the step 2.Type: GrantFiled: March 18, 2019Date of Patent: May 27, 2025Assignee: JX ADVANCED METALS CORPORATIONInventors: Katsushi Aoki, Tsubasa Takeda
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Patent number: 12286679Abstract: The invention relates to a process for direct reduction of iron ore to afford direct reduced iron, wherein the iron ore sequentially passes through a reduction zone for reducing the iron ore to direct reduced iron and a cooling zone for cooling the direct reduced iron, wherein in the reduction zone the iron ore is subjected to a flow of a reduction gas and wherein in the cooling zone the direct reduced iron is subjected to a flow of a cooling gas. The cooling gas in the cooling zone comprises H2 and CO2, wherein the ratio of the mole fractions of H2 to CO2 is greater than 1.8 and the mole fraction of CO2 is greater than 20 mol %.Type: GrantFiled: November 5, 2020Date of Patent: April 29, 2025Assignee: ThyssenKrupp Steel Europe AGInventors: Matthias Weinberg, Daniel Schubert
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Patent number: 12281374Abstract: An alloy includes aluminum and magnesium. A method is useful for the preparation of the alloy, and another method is useful for the preparation of a product including the alloy by additive manufacturing. Additionally, a product includes the alloy prepared by additive manufacturing. An aluminum alloy is described which allows for the preparation of aluminum products having good mechanical properties, in particular good tensile strength, good yield strength and good elongation.Type: GrantFiled: December 21, 2018Date of Patent: April 22, 2025Assignee: Fehrmann Alloys GmbH & Co. KGInventor: Henning Fehrmann
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Patent number: 12269533Abstract: A method for producing a welded blank (1) includes providing two precoated sheets (2), butt welding the precoated sheets (2) using a filler wire. The precoating (5) entirely covers at least one face (4) of each sheet (2) at the time of butt welding. The filler wire (20) has a carbon content between 0.01 wt. % and 0.45 wt. %. The composition of the filler wire (20) and the proportion of filler wire (20) added to the weld pool is chosen such that the weld joint (22) has (a) a quenching factor FTWJ: FTWJ?0.9FTBM?0, where FTBM is a quenching factor of the least hardenable substrate (3), and FTWJ and FTBM are determined: FT=128+1553×C+55×Mn+267×Si+49×Ni+5×Cr?79×Al?2×Ni2?1532×C2?5×Mn2?127×Si2?40×C×Ni?4×Ni×Mn, and (b) a carbon content CWJ<0.15 wt. % or, if CWJ?0.15 wt. %, a softening factor FAWJ such that FAWJ>5000, where FA=10291+4384.1×Mo+3676.9Si?522.64×Al?2221.2×Cr?118.11×Ni?1565.1×C?246.67×Mn.Type: GrantFiled: August 16, 2023Date of Patent: April 8, 2025Assignee: ArcelorMittalInventors: Cristian Alvarez, Thierry Lizon, Maria Poirier
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Patent number: 12264376Abstract: The invention is intended to provide a duplex stainless steel and a method for manufacturing same. A duplex stainless steel pipe is also provided. A duplex stainless steel of the present invention has a specific composition, and has a microstructure containing an austenitic phase and a ferrite phase. The duplex stainless steel satisfies the following contents for C, Si, Mn, Cr, Mo, Ni, N, Cu, and W in the formula (1) below, and has a yield strength YS of 655 MPa or more, and an absorption energy vE?10 of 40 J or more as measured by a Charpy impact test at a test temperature of ?10° C. 0.55[% C]?0.056[% Si]+0.018[% Mn]?0.020[% Cr]?0.087[% Mo]+0.16[% Ni]+0.28[% N]?0.506[% Cu]?0.035[% W]+[% Cu*F]?0.Type: GrantFiled: April 9, 2020Date of Patent: April 1, 2025Assignee: JFE Steel CorporationInventors: Kazuki Fujimura, Kenichiro Eguchi, Yusuke Yoshimura, Masao Yuga
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Patent number: 12234538Abstract: This aluminum-plated steel sheet has a steel sheet and a plating layer formed on a surface of the steel sheet, the plating layer contains one or more A group elements selected from a group consisting of Be, Mg, Ca, Sr, Ba, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, and Zn, a remainder of Al, Fe, and impurities, a thickness t of the plating layer is 10 to 60 ?m, and an average grain size is 2t/3 or less and 15 ?m or less in a thickness range from an outermost surface of the plating layer to a ? thickness t position.Type: GrantFiled: November 29, 2019Date of Patent: February 25, 2025Assignee: NIPPON STEEL CORPORATIONInventors: Yuki Suzuki, Soshi Fujita, Masahiro Fuda, Hideaki Irikawa, Takeshi Imai, Fumio Eihara
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Patent number: 12215398Abstract: A coating liquid for forming an insulation coating for grain-oriented electrical steel sheets, which contains boric acid and hydrated silicate particles containing aluminum, and a method for producing a grain-oriented electrical steel sheet comprising applying the coating liquid to a grain-oriented electrical steel sheet after final annealing, and then performing a baking treatment.Type: GrantFiled: October 2, 2019Date of Patent: February 4, 2025Assignee: NIPPON STEEL CORPORATIONInventors: Shuichi Yamazaki, Shinsuke Takatani, Hiroyasu Fujii, Kazutoshi Takeda
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Patent number: 12163201Abstract: A cold rolled and heat treated steel sheet having a composition including elements, expressed in percentage by weight 0.11%?Carbon?0.15%, 1.1%?Manganese?1.8%, 0.5%?Silicon?0.9%, 0.002%?Phosphorus?0.02%, 0%?Sulfur?0.003%, 0%?Aluminum?0.05%, 0%?Nitrogen?0.007%, and can contain one or more of optional elements 0.05%?Chromium?1%, 0.001%?Molybdenum?0.5%, 0.001%?Niobium?0.1%, 0.001%?Titanium?0.1%, 0.01%?Copper?2%, 0.01%?Nickel?3%, 0.0001%?Calcium?0.005%, 0%?Vanadium?0.1%, 0%?Boron?0.003%, 0%?Cerium?0.1%, 0%?Magnesium?0.010%, 0%?Zirconium?0.010% the remainder being composed of iron and unavoidable impurities, the microstructure of said steel sheet comprising, 50 to 80% Ferrite, 10 to 30% Bainite, 1 to 10% Residual Austenite, and 1% to 5% Martensite, wherein the cumulated amounts of Bainite and Residual Austenite is more than or equal to 25%.Type: GrantFiled: October 22, 2018Date of Patent: December 10, 2024Assignee: ArcelorMittalInventor: Samaneh Alibeigi
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Patent number: 12123067Abstract: A ferritic stainless steel with improved expandability includes, in percent (%) by weight of the entire composition, Cr: 10 to 25%, N: 0.015% or less (excluding 0), Al: 0.005 t 0.04%, Nb: 0.1 to 0.6%, Ti: 0.1 to 0.5%, the remainder of iron (Fe) and other inevitable impurities, and satisfies the following equation (1): Z=X*Y?17??equation(1).Type: GrantFiled: October 5, 2018Date of Patent: October 22, 2024Assignee: POSCO CO., LTDInventors: Il Chan Jung, Young Min Seo, Deok Chan Ahn
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Patent number: 12116658Abstract: Solution heat treatment is performed on a blank to dissolve initial coarse secondary phases, to obtain a uniform solid solution microstructure. The blank subjected to the solution heat treatment is transferred into the temperature-controllable forming die to be stamped and quenched. During forming, the temperature and the pressure are further maintained for a period of time. The temperature of the forming die is adjusted to a second-step aging temperature for the second-step aging treatment. In a two-step aging temperature range, stress relaxation occurs while strengthening precipitates are rapidly precipitated, thereby improving strength and dimensional accuracy of the formed part. On the premise of ensuring quality of the formed part, employing stepped aging treatment shortens the aging cycle and reduces energy consumption in the production and manufacturing process.Type: GrantFiled: July 12, 2022Date of Patent: October 15, 2024Assignee: Dalian University of TechnologyInventors: Kailun Zheng, Zongren He
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Patent number: 12043892Abstract: The present invention relates to a method for producing a molybdenum alloy target, and solves the problem of low density and coarser grains of the molybdenum alloy targets in the prior art. The present invention comprises subjecting a mixed powder with a mass ratio depending upon the formula composition of a molybdenum alloy to a pre-press forming process to obtain a preformed molybdenum alloy target blank; placing the preformed molybdenum alloy target blank in a capsule and subjecting the capsule to processes of preheating for degassing and vacuum seal welding; subjecting the target blank to a hot isostatic pressing process to obtain a densified molybdenum alloy prefabricated target; removing the capsule; and subjecting the molybdenum alloy prefabricated target with the capsule removed to a temperature-rising and pressure-decreasing process, followed by finish machining to obtain a molybdenum alloy target.Type: GrantFiled: December 21, 2021Date of Patent: July 23, 2024Assignee: Jiangsu CISRI HIPEX Technology Co., Ltd.Inventors: Zhanfang Wu, Lida Che, Haofeng Li, Pengjie Zhang, Jing He, Xiangyang Li
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Patent number: 12000007Abstract: A process for reducing film boiling by keeping the quenchant pressure above the vapor pressure of the liquid quenchant, and/or using a controlled quenchant renewal to more uniformly cool the surface of part at the initial moment of contact and apparatuses to conduct the pressure and controlled quenchant renewal are disclosed. It is believed that these processes will improve the heat treating of parts with intricate geometries to provide predictable part distortion. The applicability of the method to gun barrels, tubes, round rings, and hollow axles is explained.Type: GrantFiled: February 6, 2019Date of Patent: June 4, 2024Assignee: Integrated Heat Treating Solutions, LLCInventor: Joseph A. Powell
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Patent number: 11993822Abstract: The present invention relates to a method for manufacturing a monocrystalline metal foil and a monocrystalline metal foil manufactured thereby, the method comprising the steps of: fixing each of the ends of a polycrystalline metal foil to electrodes; and heat-treating the fixed polycrystalline metal foil to manufacture a monocrystalline metal foil.Type: GrantFiled: December 13, 2018Date of Patent: May 28, 2024Assignees: INSTITUTE FOR BASIC SCIENCE, UNIST(ULSAN NATIONAL INSTITUTE OF SCIENCE AND TECHNOLOGY)Inventors: Ruoff Rodney S., Sunghwan Jin
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Patent number: 11987868Abstract: A method for preparing a rare earth anisotropic bonded magnetic powder, comprises the following steps: (1) preparing raw powder with RTBH as the main component, wherein, R is Nd or Pr/Nd, and T is a transition metal containing Fe; (2) adding La hydride or Ce hydride and copper powder to the raw powder to form a mixture; (3) subjecting the mixture to atmosphere diffusion heat treatment to give the rare earth anisotropic bonded magnetic powder.Type: GrantFiled: November 5, 2020Date of Patent: May 21, 2024Assignees: GRIREM ADVANCED MATERIALS CO., LTD., GRIREM HI-TECH CO., LTD.Inventors: Yang Luo, Zilong Wang, Yuanfei Yang, Zhou Hu, Dunbo Yu, Jiajun Xie, Yifan Liao, Zhongkai Wang
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Patent number: 11959161Abstract: A copper-based alloy material including a multiphase structure containing a matrix of a ? phase and a precipitation phase of a B2-type crystal structure dispersed in the matrix, where the copper-based alloy material includes a composition containing 8.6 to 12.6% by mass of Al, 2.9 to 8.9% by mass of Mn, 3.2 to 10.0% by mass of Ni, and Cu.Type: GrantFiled: August 30, 2019Date of Patent: April 16, 2024Assignees: FURUKAWA TECHNO MATERIAL CO., LTD., TOHOKU UNIVERSITY, FURUKAWA ELECTRIC CO., LTD.Inventors: Sumio Kise, Fumiyoshi Yamashita, Misato Fujii, Koji Ishikawa, Ryosuke Kainuma, Toshihiro Omori, Nobuyasu Matsumoto
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Patent number: 11951539Abstract: A method for metal jetting is disclosed. The method for metal jetting includes introducing a first gas into an outer nozzle of an ejector nozzle from a first gas source introducing an additive to the first gas from a second source, combining the additive with the first gas. The method for metal jetting also includes ejecting a droplet of molten metal printing material from the ejector nozzle. The method for metal jetting includes allowing the additive to react with the droplet of molten metal printing material to form a modified molten metal printing material.Type: GrantFiled: August 31, 2021Date of Patent: April 9, 2024Assignee: ADDITIVE TECHNOLOGIES, LLCInventors: Mariusz Tadeusz Mika, Peter M. Gulvin