Patents Examined by Melody Tsui
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Patent number: 12030230Abstract: A resin-sealed electronic component includes an electronic component main body sealed with a resin housing. The resin housing includes a pair of resin members aligned in a first direction with sandwiching a housing space housing the electronic component main body, and a sealing member including a molding resin and being molded so as to cover at least a portion of each of the pair of resin members. A portion of one resin member of the pair of resin members and a portion of the other resin member are aligned in a second direction intersecting the first direction to constitute a suppression structure that suppresses the molding resin from entering the housing space.Type: GrantFiled: November 2, 2021Date of Patent: July 9, 2024Assignee: Proterial, Ltd.Inventors: Yiming Jin, Akitoshi Fujimori
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Patent number: 12030254Abstract: A system and method is provided to construct a structure using three dimensional printing of extrudable building material to a wall surface of a structure. According to one embodiment, a printing assembly is moveably disposed above the surface, and extrudable building material is applied from a nozzle onto the surface. One or more profilometers measure at periodic intervals along a geometric cross-section of a bead of extrudable building material. One or more controllers compare the measured cross-section to a predetermined, target cross section and one or more controllers periodically change, for example, the rate of application and/or the viscosity of the extrudable building material applied along the longitudinal axis. The nozzle direction can change, and the profilometers can be rotated about the nozzle along different longitudinal axes, or directions, depending on the wall locations being formed.Type: GrantFiled: February 27, 2023Date of Patent: July 9, 2024Assignee: ICON TECHNOLOGY, INC.Inventors: Walelign Messele Nikshi, Brannon Veal
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Patent number: 12023862Abstract: A three-dimensional print head apparatus including a hopper, a nozzle, a barrel, and a heating system. The apparatus may further include a fume extraction system and a dry air purge system. The hopper may have a cavity and a lower aperture. The nozzle may have an upper aperture and a lower aperture. The heating system may be positioned along the barrel, and the dry air purge system may be in fluid communication with the hopper.Type: GrantFiled: July 24, 2023Date of Patent: July 2, 2024Assignee: SIDUS SPACE, INC.Inventors: Ivan Townsend, Robert Mueller, Nathan Gelino, Jonathan Smith, Matthew Nugent, Andrew Nick, Jason Schuler, Bradley Buckles
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Patent number: 12011864Abstract: A method for pinning the edges of an extruded polymeric mass and an edge-pinning group are described.Type: GrantFiled: February 12, 2020Date of Patent: June 18, 2024Inventor: Nicola Lombardini
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Patent number: 11987707Abstract: A new class of cost-effective carbon fiber precursors that comprise both hydrocarbon polymer and Pitch structural features in the same polymer structure to exhibit complementary advantages of both PAN- and Pitch-based carbon fiber precursors. The new class of carbon fiber precursors comprise a polymeric pitch copolymer, wherein the polymeric pitch copolymer includes a polymer chain and several pitch polycyclic aromatic hydrocarbon (PAH) molecules grafted or chemically bonded to the polymer chain. Method and processes for the creation of the new class of carbon fiber precursors are also presented, wherein said methods may comprise a thermally-induced coupling and extrusion step.Type: GrantFiled: August 4, 2020Date of Patent: May 21, 2024Assignee: The Penn State Research FoundationInventors: Tze-Chiang Chung, Houxiang Li
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Patent number: 11957572Abstract: Implementations described and claimed herein provide systems and methods for manufacturing customized cardiovascular devices. In one implementation, patient cardiovascular data for a patient is received at a controller. The patient cardiovascular data is captured using a patient interface. A printing profile for a cardiovascular medical device is received at the controller. A patient specific three-dimensional model of the cardiovascular medical device customized for the patient using the patient cardiovascular data and the printing profile is generated. The patient specific three-dimensional model of the cardiovascular medical device is sliced into a plurality of outlines using the controller. Print instructions based on the plurality of outlines are generated using the controller. A polymeric material is manipulated according to the print instructions into a customized polymeric cardiovascular medical device for the patient.Type: GrantFiled: January 30, 2018Date of Patent: April 16, 2024Assignee: COLORADO STATE UNIVERSITY RESEARCH FOUNDATIONInventor: David Prawel
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Patent number: 11951684Abstract: A three-dimensional print head apparatus may include a securing mechanism, a hopper, a nozzle, a heating system, and a fume extraction system. The securing mechanism may be adapted to secure to a wrist joint of a robotic arm. The hopper may have a cavity and a lower aperture and may be secured to the securing mechanism. The nozzle may have an upper aperture and a lower aperture. The heating system may be positioned along the barrel.Type: GrantFiled: January 14, 2022Date of Patent: April 9, 2024Assignee: Sidus Space, Inc.Inventors: Ivan Townsend, Robert Mueller, Nathan Gelino, Jonathan Smith, Matthew Nugent, Andrew Nick, Jason Schuler, Bradley Buckles
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Patent number: 11945171Abstract: In one aspect, build materials and support materials for use with a 3D printer are described herein. Such materials include a phosphor component in combination with other components. In some embodiments, the phosphor component of a build material or support material is present in the material in an amount of 0.001-0.5 wt. % and has a peak photoluminescence (PL) emission wavelength of 430-750 nm and a photoluminescence quantum yield (QY) of 0.10-1.Type: GrantFiled: August 17, 2022Date of Patent: April 2, 2024Assignee: 3D SYSTEMS, INC.Inventors: Bo Wu, Jule W. Thomas, Jr., Mark Raymond Parker
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Patent number: 11945168Abstract: In an example, a method includes obtaining object model data describing at least a portion of an object to be generated by additive manufacturing. A color value of a first portion of the object to be generated may be determined, wherein the color value is based on a first color and a second color, different from the first color. Object generation data to generate the object using a fusing agent of the first color and a build material having the second color may be determined by defining a first region of a layer of build material to which fusing agent is to be applied defining a second region of the build material to which detailing agent is to be applied to define an edge of the object and defining a spacing region of build material to separate the first region and second region, wherein the spacing region is defined using parameters selected to provide the color value.Type: GrantFiled: April 30, 2019Date of Patent: April 2, 2024Assignee: Hewlett-Packard Development Company, L.P.Inventors: Mohammad Jowkar, Rhys Mansell, Carmen Blasco Cortes
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Patent number: 11878464Abstract: A system includes a machine readable storage medium storing instructions and a processor. The processor is to execute instructions to receive contone agent maps of a three-dimensional (3D) part and sensed thermal maps from the 3D printing of the 3D part on a 3D printer. The processor is to execute instructions to generate layer sequences including the contone agent maps and the sensed thermal map for each layer of the 3D part. The processor is to execute instructions to select training samples from the layer sequences having temperature intensity variations within each layer or between neighboring layers. The processor is to execute instructions to train a neural network using the training samples to generate a model to predict thermal behavior in the 3D printer.Type: GrantFiled: August 10, 2018Date of Patent: January 23, 2024Assignee: Hewlett-Packard Development Company, L.P.Inventors: He Luan, Jun Zeng
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Patent number: 11865779Abstract: An apparatus, system and method for providing a nozzle having refined print control and enhanced printing speed by providing, on the inside or outside or on an interstitial substrate layer, of any metallic or non-metallic nozzle of a non-conductive surface suitable to support sensors relevant to the FFF process. Heat, force, flow, strain, stress, extrusion force, and like sensors may be provided on the inside or the outside of any nozzle, or on an interstitial substrate layer on the inside or outside of any nozzle. The sensors may be provided about the center access through the nozzle, longitudinally along the center access of the nozzle, or at any of various points along the nozzle, wherein the placement or shape of such sensors may vary in accordance with the type of sensing to be performed by the subject sensor.Type: GrantFiled: August 4, 2021Date of Patent: January 9, 2024Assignee: JABIL INC.Inventors: Erik Gjovik, William J. MacNeish, III
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Patent number: 11813792Abstract: A three-dimensional, additive manufacturing system is disclosed. The first and second printer modules form sequences of first patterned single-layer objects and second patterned single-layer objects on the first and second carrier substrates, respectively. The patterned single-layer objects are assembled into a three-dimensional object on the assembly plate of the assembly station. A controller controls the sequences and patterns of the patterned single-layer objects formed at the printer modules, and a sequence of assembly of the first patterned single-layer objects and the second patterned single-layer objects into the three-dimensional object on the assembly plate. The first transfer module transfers the first patterned single-layer objects from the first carrier substrate to the assembly apparatus in a first transfer zone and the second transfer module transfers the second patterned single-layer objects from the second carrier substrate to the assembly apparatus in a second transfer zone.Type: GrantFiled: August 10, 2022Date of Patent: November 14, 2023Assignee: Sakuu CorporationInventors: Morteza Vatani, Philip Eugene Rogren
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Patent number: 11766538Abstract: Systems and methods for manufacturing an elongate medical device including various surface features. The system including a heating cartridge, a heating element, a filament handling system, a substrate handling system, a controller, and one or more additional components adapted to form the surface features on the medical device. The heating element melts a filament material within the heating cartridge to form a jacket of the medical device and the one or more additional components engages the outer surface of the jacket to create surface features.Type: GrantFiled: July 29, 2021Date of Patent: September 26, 2023Assignee: Medtronic, Inc.Inventors: Jonathan E. Baxter, Kristin M. Johnson, Gregory N. Nesseth, Jay T. Rassat
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Patent number: 11738512Abstract: A three-dimensional shaped article production apparatus includes a shaping table, a layer forming section that forms a powder layer, a head that ejects a liquid containing a binder to a shaping region of a three-dimensional shaped article, a liquid supply system that supplies the liquid to the head, and a moving system that relatively moves the head with respect to the shaping table, wherein the head includes a nozzle that ejects the liquid, a pressure chamber that communicates with the nozzle, a supply flow channel that communicates with the pressure chamber upstream in a supply direction of the liquid, and a circulation flow channel that communicates with the pressure chamber downstream in the supply direction, the circulation flow channel includes a first filter, and a pore diameter of the first filter is larger than a particle diameter of a powder for forming the powder layer.Type: GrantFiled: September 15, 2022Date of Patent: August 29, 2023Assignee: Seiko Epson CorporationInventors: Manabu Watanabe, Toshimitsu Hirai, Akihiko Tsunoya, Kaoru Momose
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Patent number: 11724415Abstract: The present invention is a sintering method of a ceramic for sintering characterized by forming a layer containing a carbon powder on a surface of an article consisting of a ceramic for sintering, and then irradiating with laser a surface of the carbon powder-containing layer of a lamination obtained.Type: GrantFiled: March 19, 2021Date of Patent: August 15, 2023Assignees: Japan Fine Ceramics Center, NORITAKE CO., LIMITED, TOTO LTD., NGK INSULATORS, LTD., NGK SPARK PLUG CO., LTD.Inventors: Teiichi Kimura, Satoshi Suehiro
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Patent number: 11697222Abstract: A method and system of additively-manufacturing a structure having a reinforced access opening includes printing, via an additive printing device having at least one printer head, a portion of the structure adjacent to a support surface. The portion of the structure is printed of a cementitious material, and the printed portion of the structure defines an access opening for the structure. Moreover, the method includes providing a void of the cementitious material at a top boundary of the access opening, placing one or more reinforcement members in the void such that the one or more reinforcement members extend across the void, and continuing to print the printed portion of the structure around the void to build up the structure. Thus, the method also includes backfilling the void with a backfill material to incorporate the one or more reinforcement members within the void into the printed portion of the structure.Type: GrantFiled: November 1, 2021Date of Patent: July 11, 2023Assignee: General Electric CompanyInventors: Xiaopeng Li, Biao Fang, Pascal Meyer, Christopher James Kenny
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Patent number: 11685112Abstract: A printing apparatus for printing a three-dimensional object. The printing apparatus includes an operative surface and a plurality of supply hoppers configured for dispensing a powder. The powder is configured to be melted by an energy beam. The supply hoppers are configured to form a plurality of vertically-aligned powder beds adjacent to one another on the operative surface simultaneously. An energy source is configured to emit an energy beam onto each powder bed simultaneously to melt or fuse a topmost layer of the powder bed onto an underlying powder bed layer or substrate.Type: GrantFiled: July 23, 2021Date of Patent: June 27, 2023Assignee: Aurora Labs LimitedInventors: David Budge, John Nathan Henry
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Patent number: 11674207Abstract: A method, product, apparatus, and article of manufacture for the application of the Composite Based Additive Manufacturing (CBAM) method to produce objects in metal, and in metal fiber hybrids or composites. The approach has many advantages, including the ability to produce more complex geometries than conventional methods such as milling and casting, improved material properties, higher production rates and the elimination of complex fixturing, complex tool paths and tool changes and, for casting, the need for patterns and tools. The approach works by slicing a 3D model, selectively printing a fluid onto a sheet of substrate material for each layer based on the model, flooding onto the substrate a powdered metal to which the fluid adheres in printed areas, clamping and aligning a stack of coated sheets, heating the stacked sheets to melt the powdered metal and fuse the layers of substrate, and removing excess powder and unfused substrate.Type: GrantFiled: November 16, 2021Date of Patent: June 13, 2023Assignee: Impossible Objects, Inc.Inventors: Robert Swartz, John Bayldon, Buckley Crist, Eugene Gore
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Patent number: 11654611Abstract: Systems and methods for monitoring stress in 3D-printed building structures using embedded and surface sensors. The sensors may be embedded during or after the 3D printing process. The sensors may be strain gauges integrally formed in the 3D-printed building structure or positioned on the surface of the 3D-printed building structure. The embedded and surface sensors may measure tensile and compressive deformation occurring during the printing process, material relaxation process, the transportation process, and at a final location of the 3D-printed building structure. Deformation data collected by the sensors may be compared to accepted threshold values based on the material of the 3D-printed building structure.Type: GrantFiled: July 30, 2021Date of Patent: May 23, 2023Assignee: Mighty Buildings, Inc.Inventors: Stanislav Gudkov, Aleksei Dubov, Evgeniy Ostanin
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Patent number: 11602890Abstract: The present disclosure relates to a method for manufacturing one or more 3D products by additive manufacturing using a layer-by-layer technique and a 3D printing device. The method comprises the steps of; setting a first thickness of a reference layer and forming one or more material layer having a second thickness. The second thickness is set as a multiple of an integer and said first thickness of the reference layer, and performing a binding action on said material layer.Type: GrantFiled: January 3, 2017Date of Patent: March 14, 2023Inventor: Jerry Edvinsson