Abstract: A method for treating the surfaces and edges of a block to mimic the appearance of natural stone. The apparatus and method can treat up to four sides of a block, can be adjusted to provide varying degrees of surface and edge treatment, and useful in high volume block production equipment. Blocks are produced having a natural, weathered appearance without the damage, breakage, dust, or expense associated with conventional splitting and tumbling methods.

Abstract: A method of making a feedstock for injection molding, including the steps of: mixing at a temperature of at least 100° C. polymeric materials having a thermal conductivity in the range of 0.001 to 0.01 cal/cm-sec-° C. wherein the polymeric materials are selected from the group consisting of polyethylene, polystyrene, polyester, and polycarbonate or combinations thereof, and one or more materials selected from the group consisting of ceramics, ceramic composites, metals and metal alloys in a blended relationship to form a viscous phase mixture, the materials in the viscous phase mixture being selected so that when in a solid phase it has a density greater than 4 grams/cc and a thermal conductivity greater than 0.101 cal/cm-sec-° C. and; cooling the blended viscous phase mixture to form the feedstock.

Abstract: This invention provides a method of applying a coating of a resin-rich material to a substrate to produce a molded device. The method involves installing a layer of the resin-rich material over a mold die and adding a molten substrate to melt the resin-rich layer and filling the mold. The mold is cooled and a molded device with a surface containing the resin-rich layer is formed.

Abstract: A method for manufacturing tiles for use in a raised floor system is disclosed. The tiles comprise an outer shell and an inner core material. The method includes constructing the shells at a manufacturing facility, transporting the shells to a remote location associated with a job site, and filling the shells with a fill material at the remote location. A method is also disclosed for providing a rack to hold the tiles during the manufacturing process, stacking shells in a vertical orientation on the rack, and filling the shells with a core material while on the rack.

Abstract: A new die insert for an extrusion machine and a method of using the invention that includes a continuous strand of fiber reinforcing material to be statically drawn directly to the center of the molten flow of polymer base matrix. The insert is placed in line with the discharge end of an injection molding apparatus. A molten flow of polymer base matrix proceeds in a straight linear fashion through the die. A fiber feed tube is centered on the interior of the die. As the polymer flows past the feed tube the molten polymer draws a continuous strand of fiber reinforcing into the center of the flow. The polymer is then extruded and cooled and the extrusion is further pelletized to produce injection molding feed stock material having continuous fiber reinforcing. The result provides a continuous extrusion process that allows the formation of a continuous fiber-reinforced product employing brittle fibers in one-step process.

Abstract: Methods of reducing the content of and preventing formation of carcinogenic nitrosamines in harvested leafy plants such as tobacco and marijuana, are disclosed. The methods are directed to subjecting the plant to microwave radiation, at appropriate times in the cure cycle. With tobacco, products suitable for human consumption, such as cigarettes, cigars, etc., can be made in accordance with the present invention, having contents of tobacco-specific nitrosamines on a par with fresh-cut, green tobacco. In preferred embodiments, the resultant tobacco products are dried, golden-yellow leaves having almost negligible amounts of the known carcinogens NNN and NNK, in comparison to conventionally cured tobacco.

Abstract: Methods of reducing the content of and preventing formation of carcinogenic nitrosamines in harvested leafy plants such as tobacco and marijuana, are disclosed. The methods are directed to subjecting the plant to microwave and/or higher frequency radiation, at appropriate times in the cure cycle. With tobacco, products suitable for human consumption, such as cigarettes, cigars, etc., can be made in accordance with the present invention, having contents of tobacco-specific nitrosamines on a par with fresh-cut, green tobacco. In preferred embodiments, the resultant tobacco products are dried, golden-yellow leaves having almost negligible amounts of the known carcinogens NNN and NNK, in comparison to conventionally cured tobacco.

Abstract: A method for rapidly increasing the photosensitivity of an optical fiber comprising the step of providing an optical fiber comprising a glassy material and a thermally-stable coating. The thermally-stable coating has a thermally-stable exposure band, wherein desired time/temperature exposure parameters fall within the time/temperature thermal stability exposure band for the coating. The optical fiber is exposed for the desired time/temperature exposure to a hydrogen-containing atmosphere. The desired temperature is more than 250° C. and the desired time exposure does not exceed one hour. The glassy material then may be irradiated with actinic radiation, such that the refractive index of the irradiated portion results in a normalized index change of at least 10−5.

Abstract: The present invention relates to a process and apparatus to cast and form slag directly from the molten state into crystalline or amorphous products suitable for use as decorative and structural building and construction materials. Molten slag and additives are refined at high temperature in a treatment furnace for a period of hours. The eventual entrapped gas content is controlled using a variety of methods, such as vacuum pressures and bottom stirring with inert gas. The molten slag is cast directly into moulds, and these moulds form the slag into any shape desired. The formed products are immediately introduced into a heat treatment furnace at temperatures at or above the glass transition temperature (GTT) for the case of crystalline products, or just below the GTT for amorphous products. The product is thermally cycled over a period of hours to relieve thermal stresses during cooling to ambient temperatures.

Abstract: An improved process for fabricating a refractory dielectric article, in particular silica optical fiber, is provided. The fabrication process involves joining of two elongated bodies—typically silica preforms—end-to-end by use of an isothermal plasma torch technique. A long preform made in this manner allows drawing of optical fiber with less down-time and waste than current processes. The plasma torch technique also produces low perturbations within the resultant preform, thereby increasing the amount of usable fiber.

Abstract: The present invention is directed to a method for forming glass articles containing enclosed channels. The method comprises the following steps: a) delivering and depositing a first length of a molten glass ribbon (18) to a surface of a mold (20) having a mold cavity (22) possessing at least one channel-forming groove (22) and a peripheral surface, wherein the first length (18) overlies the mold cavity (22) and the peripheral surface; b) allowing the first length of the molten glass ribbon (18) to substantially conform to the contour of the mold cavity (22) resulting in the formation of at least one channel in the first length of the molten glass ribbon (18); c) delivering and depositing a second length of the molten glass ribbon (26) to the exposed surface of the first length of the molten glass ribbon (18).

Abstract: An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn.

Abstract: An apparatus and corresponding method for cleaning curved sheets of glass. The apparatus indexes glass sheets in a non-continuous manner through at least a pre-washing zone, a washing zone, a rinsing zone, and/or a drying zone. The glass sheets proceed through any or all of these zones in a substantially upright orientation in certain embodiments. In at least one of the wet zones, a robot arm manipulates a plurality of spray nozzles so as to follow the contour of at least one major surface of the glass. The nozzles may be manipulated back and forth across the surface in order to rinse and/or wash the glass. A similar manipulation of air knives along the contour of the glass sheet may be utilized in the drying zone.

Abstract: In an apparatus (1) for the severing of gobs from one or more strands (2;3) of molten glass, the severing of each gob is effected by a shear blade pair (5;6). A shear blade (7,8;9,10) of each shear blade pair is arranged on an associated, pivotably mounted shear arm (11;12). The two shear arms (11;12) are coaxially and freely pivotably mounted relative to each other on a common column (13). Each shear arm is pivotably drivable synchronously in relation to the other by its own separate drive means (24;25).

Abstract: An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn.

Abstract: A wavelength selective optical fiber coupler having various applications in the field of optical communications is disclosed. The coupler is composed of dissimilar waveguides in close proximity. A light induced, permanent index of refraction grating is recorded in the coupler waist The grating filters and transfers energy within a particular range of wavelengths from a first waveguide to a second waveguide. Transversely asymmetric gratings provide an efficient means of energy transfer. The coupler can be used to combine or multiplex a plurality of lasers operating at slightly different wavelengths into a single fiber. Other embodiments such as a dispersion compensator and gain flattening filter are disclosed.

Abstract: A plunger assembly (10) for a glass container forming machine of the I.S. type, the plunger assembly having a plunger (12) that is open it one end and is non-threadably secured at its open end to a free end of an annular cylinder rod (14) that operates to reciprocate the plunger relative to a blank mold of the forming machine. A perforated cooling air inlet tube (20) is positioned within the plunger, and the free end of the air inlet tube is held against a free end of an annular extension (22) of the cylinder rod, an opposed end of which is threadably received in the cylinder rod, by a split locking ring (30) an inwardly facing recess (36, 38) of which traps a radially outwardly extending flange (40) of the plunger to axially position the plunger relative to the split ring. The split ring abuts an endless ring (24) and is axially positioned thereagainst by a flange (44, 46) of the split ring that is received in a recess (42) of the extension.

Abstract: A block assembly for a lehr includes a plurality of blocks extending longitudinally, each of the blocks having a seal surface for mating and overlapping with an adjacent one of the blocks.

Abstract: A method for making glass and particularly ceramic frits, comprising the steps of: introducing in a wet grinding unit, after a metering step according to chosen proportions, materials which constitute a mixture to be melted, to produce a slurry; screening and collecting said slurry in a storage tank; introducing the collected slurry in a melting furnace to make a liquid component of the slurry evaporate; and forming a melted paste of vitreous material, adapted to be converted into a ceramic frit.

Abstract: The method of the present invention overcomes the hot-sticking problems between an inorganic non-metallic material (=insulator) to be molded and a forming die by maintaining an assembly comprising a forming die and the insulator in a polarized state during molding. Processes using said method lead to an improved surface quality of the molded insulator. A device for reducing said hot-sticking comprises a die (2) which acts as conductor, an electrode (3) which may act as support for the insulator (1) to be molded, means (5) for polarizing the assembly of said conductor, insulator and electrode which means (5) are connected by live electric wires (4) with said die and electrode.