Abstract: A method and apparatus for applying a foamed mixture of paints on a structural surface. A continuous stream of high velocity gas moves through a nozzle and is directed toward the structural surface, and two or more paints may be intermittently moved into the gas stream of the nozzle and aerated and mixed with each other and moved with the gas stream to form a foam that is applied to the structural surface. The components of the foamed mixture may include single component or plural component materials such as polyurethane foam, adhesive, and polyurea formulations, and may be moved through a volumetric metering device consisting of material heaters, a heated hose, and an applicator gun. The nitrogen gas stream fluidizes the mixture as it passes through and out of the nozzle and forms the mixture into a foam that is applied to the structural surface.

Abstract: An imprint master template including a first fine pattern unit having an upper surface on which a fine pattern is formed, a second fine pattern unit disposed adjacent to the first fine pattern unit and having an upper surface on which a fine pattern is formed, and a supporting part configured to support the first fine pattern unit and the second fine pattern unit. A side surface of the first fine pattern unit faces a side surface of the second fine pattern unit. The side surface of the first fine pattern unit includes a first surface which is perpendicular to the upper surface and a second surface which is inclined at a predetermined angle with respect to the first surface. The side surface of the second fine pattern unit includes a first surface which is perpendicular to the upper surface and a second surface which is inclined at a predetermined angle with respect to the first surface.

Abstract: The present invention is directed to a method for manufacturing a corrosion resistant wheel adapted for securement to a vehicle and/or trailer, including the steps of: providing a wheel body, mechanically abrading and/or chemically etching at least one surface of the wheel body, applying a primary anticorrosion composition, forming a primary anticorrosion layer, applying a secondary anticorrosion composition, and forming a secondary anticorrosion layer, applying a tertiary anticorrosion composition, and forming a tertiary anticorrosion layer.

Abstract: An object of the present invention is to provide a film forming method capable of improving a film forming speed in the film formation by an aerosol deposition. The object is achieved by aerosolizing a raw material liquid including a film forming material, supplying the generated aerosol to a base material vibrating at a frequency of 10 kHz or less, and forming a film including the film forming material on the base material.

Abstract: An atomizing spray device includes a housing having plural inlets and one or more outlets fluidly coupled with each other by an interior chamber. The inlets include a first inlet shaped to receive a first fluid and a second inlet shaped to receive a slurry of ceramic particles and a second fluid. The interior chamber in the housing is shaped to mix the first fluid received via the first inlet with the slurry received via the second inlet inside the housing to form a mixture in a location between the inlets and the one or more outlets. The interior chamber in the housing also is shaped to direct the mixture formed inside the housing as droplets outside of the housing via the one or more outlets such that, based on a discharged amount of the first fluid in the droplets, the first fluid promotes evaporation of the second fluid as the droplets traverse from the housing toward a surface of a component.

Abstract: An imprint method using a mold and/or a transfer substrate having a mesa structure includes a resin supply step, a contact step, a curing step, and a mold release step. In the resin supply step, a balance layer is formed by supplying a molded resin also to an area outside of a pattern formation area of the transfer substrate in which a pattern structure is to be formed.

Abstract: A method for producing a component layer-by-layer. The method includes the steps of: depositing particulate material to form a layer of particulate material having a first area over a build platform; applying at least one exothermic material over the build platform so that a selected portion of the first area is uniformly coated with the exothermic material; selectively sintering a second area of the layer smaller than the selected portion of first area, using an application of radiant energy to trigger an exothermic reaction in the at least one exothermic material, in a specific pattern that defines the geometry of a cross-sectional layer of the component; and repeating the steps of depositing, applying, and sintering for a plurality of layers until the component is complete.

Abstract: A system and method for applying a construction material is provided. The system may include a batching and mixing device configured to mix blast furnace slag material, geopolymer material, alkali-based powder, and sand to generate a non-Portland cement-based material, the non-Portland cement-based material including 4% to 45% geopolymer material by weight; greater than 0% to 40% blast furnace slag material by weight, 10% to 45% alkali by weight, 20% to 90% sand by weight, less than 1% sulfate by weight, and/or no more than 5% calcium oxide by weight; a conduit configured to transport the non-Portland cement-based material from the batching and mixing device; and a nozzle configured to receive the non-Portland cement-based material and combine the transported non-Portland cement-based material with liquid to generate a partially liquefied non-Portland cement-based material, wherein the nozzle is further configured to pneumatically apply the partially liquefied non-Portland cement-based material to a surface.

Abstract: This disclosure relates to a method for obtaining superhydrophobic corrosion-resistant coatings. State-of-the-art approaches involve etching methods with elevated temperatures and/or longer duration which are complex and use high concentration of combination of acids, alkali, and salt solutions in etching process to obtain a roughness which makes it difficult to handle usage of chemicals and controlling process. The method of the present disclosure has addressed this issue by selection of optimum concentrations of combinations of one or more type of acids, oxidizing agents which are safe, easy to handle and provide better control over the process. The method of the present disclosure is easy, inexpensive, and environmentally friendly. The superhydrophobic corrosion-resistant coatings possess water contact angles greater than 151° and coating efficiency more than 85 percent arrived at by using corrosion currents from polarization studies.

Abstract: A thermal barrier coated component, such as a turbine blade formed from a superalloy substrate, includes a thermal barrier coating applied onto the substrate. A metallic bond coat layer is on the substrate and includes rare-earth luminescent dopants. A ceramic top coat layer is on the bond coat layer. A temperature sensing thermally grown oxide (TGO) layer is formed at the interface of the bond coat layer and ceramic top coat layer. The temperature sensing TGO layer includes grown rare-earth luminescent ions migrated from the metallic bond coat layer in an amount sufficient to enable luminescence sensing of the TGO layer for real-time phosphor thermometry temperature measurements at the TGO layer.

Abstract: A coating composition contains 25 to 35 parts by weight urethane synthetic resin solution, acrylic resin solution, or epoxy resin solution; 5 to 35 parts by weight urethane pigments, acrylic or epoxy pigments; 10 to 20 parts by weight PE-thermoplastic resin beads, phenol resin beads, melamine resin beads, epoxy resin beads, polystyrene resin beads or glass beads; 40 to 52 parts by weight organic solvents comprising urethane thinner and toluene; and 2 to 4 parts by weight curing agent, forms a coating sheet which can be attached to public or private installation, such as walls, poles, street lights, or traffic lights, to prevent adhesion of unlawful or unwanted materials on the installation, and can be provided with color tones same as those of the private or public installations in order not to defile the appearance of the street.

Abstract: A turbine article includes a substrate with a geometric surface having a multiple of divots recessed into the substrate, and a ceramic topcoat disposed over the geometric surface, the topcoat including at least a first layer having a first hardness and a second layer having a second hardness, the first hardness different than the second hardness.

Abstract: An object has a durable superhydrophic, self-cleaning, and icephobic coating includes a substrate and a layer disposed on the substrate, the layer resulting from coating with a formulation having an effective amount of hierarchical structuring micro/nanoparticles, liquid silane having one or more groups configured to graft to a hierarchical structuring micro/nanoparticle and at least another group that results in hydrophobicity. The hierarchical structuring micro/nanoparticles are dispersed in the liquid silane. Another effective amount of synthetic adhesive, selected from thermosetting binders, moisture curing adhesives or polymers that form a strong interaction with a surface, is in solution with a solvent. Upon curing, the layer has a contact angle greater than 90° and a sliding angle of less than 10° and, less than 5% of an area of the layer is removed in a Tape test.

Abstract: The present invention relates to coating of tubes, and more particularly to a system and method for coating and/or renovating deteriorated or pitted tubes to extend tube life and enhance performance. Using this system and method a thin coating is applied to the interior of a tube such that the coating is uniform in thickness and covers all regions of the tube. The coating material may be selected to minimize changes in heat transfer or may be selected to provide for the change in working fluid within the tube such that the working fluid does not negatively interact with the tube material.

Abstract: Provided in certain embodiments herein are alternating current electrospray systems and processes for manufacturing depositions, such as thin layer depositions. In some embodiments, processes and systems provided herein are suitable for and configured to manufacture uniform depositions, such as having uniform thickness.

Abstract: A system and method for applying a construction material is provided. The method may include mixing blast furnace slag material, geopolymer material, alkali-based powder, and sand at a batching and mixing device to generate a non-Portland cement-based material. The method may also include transporting the non-Portland cement-based material from the mixing device, through a conduit to a nozzle and combining the transported non-Portland cement-based material with liquid at the nozzle to generate a partially liquefied non-Portland cement-based material. The method may further include pneumatically applying the partially liquefied non-Portland cement-based material to a surface.

Abstract: A system and method for applying a construction material is provided. The method may include mixing one or more of 4%-45% volcanic rock by weight, greater than 0%-40% latent hydraulic material by weight, 10%-45% alkaline component by weight, and 20%-90% aggregate by weight to produce a dry binding agent mixture, using a dry mixer; and combining the dry binding agent mixture with water at a nozzle to produce a sprayable concrete compound.

Abstract: The present invention provides a treatment method for treating a surface for treatment by means of an automaton (1) comprising: a base (2) configured to move over ground; a platform (6) mounted on the base and configured to move, at least in part, perpendicularly to the base; and treatment means (10) mounted on the platform and including a movable end (12) configured to treat a given area; the method comprising: a) subdividing the surface for treatment into subdivisions of area less than or equal to the given area; b) treating the surface of each subdivision by controlling movements of the treatment means (10); and c) changing subdivision by moving the platform (6) and/or by moving the base (2) over the ground. The invention also provides an automaton for performing the above method.

Abstract: In various embodiments, eroded sputtering targets are partially refurbished by spray-depositing particles of target material to at least partially fill certain regions (e.g., regions of deepest erosion) without spray-deposition within other eroded regions (e.g., regions of less erosion). The partially refurbished sputtering targets may be sputtered after the partial refurbishment without substantive changes in sputtering properties (e.g., sputtering rate) and/or properties of the sputtered films.

Abstract: A multi-layer coating includes: a first basecoat layer applied over at least a portion of a substrate; and a second basecoat layer applied over the first basecoat layer. The first basecoat layer and second basecoat layer are formed from compositions having a polyhydrazide and core-shell particles dispersed in aqueous mediums. The core-shell particles of the first basecoat composition includes (1) a polymeric core at least partially encapsulated by (2) a polymeric shell comprising urea linkages, and keto and/or aldo functional groups. The polymeric core of the core-shell particles of the first basecoat composition and the second basecoat composition are each independently covalently bonded to at least a portion of the polymeric shell of the core-shell particles.