Patents Examined by Michael P Wieczorek
  • Patent number: 11802043
    Abstract: Nanoassembly methods for producing quasi-3D plasmonic films with periodic nanoarrays of nano-sized surface features. A sacrificial layer is deposited on a surface of a donor substrate having periodic nanoarrays of nanopattern features formed thereon. A plasmon film is deposited onto the sacrificial layer and a dielectric spacer is deposited on the plasmon film. The donor substrate having the sacrificial layer, plasmon film, and dielectric spacer thereon is immersed in a bath of etchant to selectively remove the sacrificial layer such that the plasmon film and the dielectric spacer thereon adhere to the surface of the donor substrate. The dielectric spacer and the plasmon film are mechanically separated from the donor substrate to define a quasi-three dimensional (3D) plasmonic film having periodic nanoarrays of nano-sized surface features defined by the nanopattern features of the donor substrate surface. The quasi-3D plasmonic film is then applied to a receiver substrate.
    Type: Grant
    Filed: December 2, 2022
    Date of Patent: October 31, 2023
    Assignee: Purdue Research Foundation
    Inventors: Chi Hwan Lee, Zahyun Ku, Augustine Michael Urbas, Bongjoong Kim
  • Patent number: 11786932
    Abstract: A method of manufacturing a window includes aging a window substrate for 48 hours to 72 hours, subjecting the aged window substrate to a plasma, and forming an anti-fingerprint layer on the plasma-treated window substrate.
    Type: Grant
    Filed: September 16, 2021
    Date of Patent: October 17, 2023
    Assignee: SAMSUNG DISPLAY CO., LTD.
    Inventors: Hyunkyung Yun, Jihyun Ko, Hyunseung Seo, Dongsung Lee
  • Patent number: 11766829
    Abstract: Nozzles for an additive manufacturing device and methods for improving wettability of the nozzles are disclosed. The method may include subjecting the nozzle to a surface treatment. The surface treatment may include contacting a surface of the nozzle with one or more surface modifying agents. The surface modifying agents may include one or more of an oxidizing agent, an acid, a base, or combinations thereof. The one or more surface modifying agents may increase an oxygen content of the surface of the nozzle. An inner surface of the nozzle may have a water contact angle of greater than 1° and less than about 90°. The inner surface of the nozzle may be free or substantially free of a coating.
    Type: Grant
    Filed: September 10, 2020
    Date of Patent: September 26, 2023
    Assignee: XEROX CORPORATION
    Inventors: Santokh S. Badesha, Varun Sambhy, Chu-Heng Liu, Peter M. Gulvin, Mark A. Cellura, George Shannon, Gary D. Redding, Lyle G. Dingman
  • Patent number: 11759847
    Abstract: The invention relates to a binder, which contains water glass and further a phosphate or a borate or both. The invention further relates to a method for constructing molds and cores layer by layer, the molds and cores comprising a construction material mixture, which at least comprises a refractory molding base material, and the binder. In order to produce the molds and cores layer by layer in 3-D printing, the refractory molding base material is applied layer by layer and is selectively printed with the binder layer by layer, and consequently a body corresponding to the molds or cores is constructed and the molds or cores are released after the unbonded construction material mixture has been removed.
    Type: Grant
    Filed: October 13, 2022
    Date of Patent: September 19, 2023
    Assignee: ASK Chemicals GmbH
    Inventors: Heinz Deters, Henning Zupan
  • Patent number: 11756786
    Abstract: A method of fabricating a dielectric film includes depositing a first precursor on a substrate. The first precursor includes a cyclic carbosiloxane group comprising a six-membered ring. The method also includes depositing a second precursor on the substrate. The first precursor and the second precursor form a preliminary film on the substrate, and the second precursor includes silicon, carbon, and hydrogen. The method further includes exposing the preliminary film to energy from an energy source to form a porous dielectric film.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: September 12, 2023
    Assignee: International Business Machines Corporation
    Inventors: Benjamin D. Briggs, Donald F. Canaperi, Huy Cao, Thomas J. Haigh, Jr., Son Nguyen, Hosadurga Shobha, Devika Sil, Han You
  • Patent number: 11745267
    Abstract: An additive manufacturing (AM) method is provided. The method includes performing a laser powder bed fusion (L-PBF) process on the powder layer. Then, a first surface roughness value of the powder layer after the L-PBF process is obtained to generate a first surface profile. An absorptivity and a set of re-melting process parameters data are used to perform a heat transfer simulation. A second surface profile of the powder layer after laser re-melting is obtained by using the first surface profile and a low-pass filter. Then, the set of re-melting process parameters data is adjusted iteratively to perform the heat transfer simulation until a second surface roughness value predicted from the second surface profile is smaller than or equal to a surface roughness threshold, thereby obtaining optimal values of re-melting process parameters for performing a re-melting process to reduce a surface roughness of a powder layer after the L-PBF process.
    Type: Grant
    Filed: June 24, 2021
    Date of Patent: September 5, 2023
    Assignee: NATIONAL CHENG KUNG UNIVERSITY
    Inventors: Hong-Chuong Tran, Yu-Lung Lo, Haw-Ching Yang, Fan-Tien Cheng
  • Patent number: 11738507
    Abstract: Some examples include a method of operating an additive manufacturing machine including forming a layer of a build material, selectively applying a fusing agent onto the formed layer of build material, applying fusing energy to the build material and fusing agent with a thermal energy source to form an object layer of a three dimensional object and a sacrificial layer of a sacrificial object at the selectively applied fusing agent, sensing a thermal temperature of the sacrificial layer, comparing the sensed thermal temperature of the sacrificial layer to a target temperature, and adjusting a power level of the thermal energy source based on the compared temperatures.
    Type: Grant
    Filed: October 4, 2017
    Date of Patent: August 29, 2023
    Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
    Inventor: Arthur H Barnes
  • Patent number: 11731898
    Abstract: A method for manufacturing a glazing. A low-emissivity protected glass piece has a low-emissivity coating applied to a second face thereof and a protective film covering the low-emissivity coating. The glass piece is placed on a surface of a screen printing table, the protective layer being in contact with said surface. Acid etching is performed with an acid paste which attacks the first face of the low-e protected glass piece to print visual markers thereon using a screen printing canvas on the first face. After waiting, the first face of the low-e protected glass piece is washed to remove the acid paste to obtain a permanent frosted finish pattern forming the bird-friendly visual markers on the first face. The protective film is removed to obtain a low-e marked glass having visual markers on one side and a low-e coating on another side, and then the marked glass is tempered.
    Type: Grant
    Filed: February 21, 2022
    Date of Patent: August 22, 2023
    Assignee: PRELCO INC.
    Inventor: Richard Langlais
  • Patent number: 11718032
    Abstract: Illustrative examples of forming material suitable for use in additive manufacturing processes includes operations of: exposing a first polymer powder to a first plasma, such that an amine-functionalized powder is formed; exposing a second polymer powder to a second plasma, such that an epoxide-functionalized powder is formed; and combining the amine-functionalized powder and the epoxide-functionalized powder to form a precursor material. The precursor material is subsequently heated in an additive manufacturing process to form a structure, where heating of the precursor material causes covalent chemical bonds to form between the first polymer powder and the second polymer powder.
    Type: Grant
    Filed: July 31, 2019
    Date of Patent: August 8, 2023
    Assignee: The Boeing Company
    Inventors: Nishant Kumar Sinha, Om Prakash
  • Patent number: 11713732
    Abstract: Disclosed are laminates comprising a carbon fiber reinforced polymer sheet and a layer of polysilazane and methods for producing such laminates.
    Type: Grant
    Filed: May 16, 2022
    Date of Patent: August 1, 2023
    Assignee: The Boeing Company
    Inventors: Patrick J. Kinlen, Randy J. Grove
  • Patent number: 11713380
    Abstract: A method for surface treatment of a silicone rubber includes: providing the silicone rubber bearing a polar group on a surface of the silicone rubber, and applying a multifunctional compound to the surface of the silicone rubber bearing the polar group to allow the multifunctional compound to react with the polar group to form a coating.
    Type: Grant
    Filed: September 29, 2020
    Date of Patent: August 1, 2023
    Assignee: INSTITUTE OF FLEXIBLE ELECTRONICS TECHNOLOGY OF THU, ZHEJIANG
    Inventor: Chengyu Zhang
  • Patent number: 11707788
    Abstract: In some examples, an additive manufacturing technique for forming a vacuum insulator. For example, a method including forming an article including a first layer, a second layer, and at least one support member extending between the first and second layer by depositing a filament via a filament delivery device, wherein the filament includes a sacrificial binder and a powder, and wherein the first layer, second layer, and at least one support member define an open cavity within the article; removing the binder; and sintering the article to form the vacuum insulator, wherein the vacuum insulator defines a vacuum environment in the cavity.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: July 25, 2023
    Assignees: Rolls-Royce Corporation, Rolls-Royce North American Technologies, Inc.
    Inventors: Quinlan Yee Shuck, Scott Nelson, Raymond Ruiwen Xu, Brandon David Ribic, Matthew R. Gold
  • Patent number: 11701710
    Abstract: Systems, apparatus and methods of additively manufacturing objects are disclosed. Specifically, provided herein are methods of heating objects having a particle-based support at least partially surrounding the object during portions of stages of the heating. Additionally, systems, apparatus, and methods for removing the particle-based support during heating, such that the object can continue heating to form a final part. Systems, apparatus, and methods for distributing the particle-based support to shore the objects through heating are disclosed. Systems, apparatus, and methods for removing the particle-based support are also disclosed herein.
    Type: Grant
    Filed: January 11, 2021
    Date of Patent: July 18, 2023
    Assignee: MARKFORGED, INC.
    Inventors: Gregory Thomas Mark, Christopher Hoffman, Benjamin Hodsdon Gallup, Maxim Seleznev, Michelle Ling Chao
  • Patent number: 11697719
    Abstract: The present disclosure provides a method of enhancing the shelf-life of an activated surface of a thermoplastic material, including: coating at least a portion of a surface of the thermoplastic material with at least one adhesion promoter to provide a coated surface; and treating the coated surface with plasma to provide the activated surface of the thermoplastic material; wherein the activated surface has a contact angle in the range of from about 0 to about 40°; and wherein the presence of the at least one adhesion promoter is effective to maintain the contact angle in the range of from about 0 to about 40° for a time of about 10 days or greater.
    Type: Grant
    Filed: March 2, 2020
    Date of Patent: July 11, 2023
    Assignee: The Boeing Company
    Inventors: Megha Sahu, Om Prakash, Shantanu Bhattacharya, Poonam Sundriyal
  • Patent number: 11697131
    Abstract: The present invention relates to a method for modifying the surface of a polymer substrate. Specifically, the present invention provides a method for modifying the surface of a polymer substrate using a plasma treatment, a hydrophilic primer and a coating agent including a hydrophobic fluorine compound.
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: July 11, 2023
    Inventors: Jong Wook Hong, Soo Jeong Shin, Hyun Joong Kim, Hong Chul Kim, Jeong Rae Kim, Byeong Gyeong Choi, Cheol Min Kim
  • Patent number: 11691222
    Abstract: A three-dimensional printing system for manufacturing a three-dimensional article includes a build chamber, an overflow chamber adjacent to the build chamber, a motorized build plate, a powder coater including a vibration generator, a lateral movement mechanism coupled to the powder coater, and a controller. The controller is configured to perform a process to remove accumulated powder from surfaces of the powder coater according to the steps: (1) operate the lateral movement mechanism to position the powder coater over a location outside of the build chamber; (2) operate the vibration generator to shake the accumulated powder into the location outside of the build chamber. The location outside of the build chamber can be defined by the overflow chamber.
    Type: Grant
    Filed: April 8, 2020
    Date of Patent: July 4, 2023
    Assignee: LAYERWISE NV
    Inventors: Nachiketa Ray, Peter Geboes, Brawley Valkenborgs, Jan Plas, Rudy Raeymaekers
  • Patent number: 11684453
    Abstract: Methods for fabricating attachment placement appliances are provided. In some embodiments, a method includes directly fabricating an attachment placement appliance body including a support formed in a tooth-receiving cavity configured to receive a tooth. The method can include directly fabricating one or more coupling structures connected to the support, and directly fabricating an aligner attachment connected to the one or more coupling structures. The attachment placement appliance body can be configured to align the aligner attachment to a predetermined location on the tooth. The aligner attachment can be shaped to engage with an attachment well of a shell aligner and exert one or more forces on the tooth when the aligner attachment is coupled to the attachment well. The one or more coupling structures can be configured to release the aligner attachment with removal of the attachment placement appliance body from the tooth.
    Type: Grant
    Filed: November 23, 2020
    Date of Patent: June 27, 2023
    Assignee: Align Technology, Inc.
    Inventor: Allen Boronkay
  • Patent number: 11686001
    Abstract: The disclosure provides a eutectic ceramic thermal barrier material and a preparation method thereof, which relates to the field of composite materials. The present disclosure provides a eutectic ceramic thermal barrier material comprising a nickel-based superalloy substrate, an intermediate binding layer and a eutectic ceramic cladding layer stacked sequentially; the intermediate binding layer comprises a NiCoCrAlY binding layer; the eutectic ceramic cladding layer comprises an Al2O3/GdAlO3 binary eutectic ceramic coating or an Al2O3/GdAlO3/ZrO2 ternary eutectic ceramic coating. The eutectic ceramic thermal barrier material provided by the present disclosure has good high temperature resistance, good oxidation resistance and excellent mechanical properties.
    Type: Grant
    Filed: May 19, 2022
    Date of Patent: June 27, 2023
    Assignee: Northwestern Polytechnical University
    Inventors: Haijun Su, Zhonglin Shen, Minghui Yu, Haifang Liu, Yinuo Guo, Dianyun Wang, Yuan Liu, Di Zhao, Taiwen Huang, Wenchao Yang
  • Patent number: 11681184
    Abstract: Disclosed is a manufacturing method of a liquid crystal display device which is a manufacturing method of a liquid crystal display device including a liquid crystal alignment film to which an alignment regulating force is imparted by a photo-alignment treatment, including: a film forming step of forming a film containing a polymer whose main chain is cleaved by irradiation with light; a photo-alignment step of imparting an alignment regulating force to the film formed in the film forming step by irradiation of the film with light in an atmosphere of a temperature lower than 100° C.; and a removing step of removing a low-molecular weight component generated by cleaving the main chain of the polymer through the light irradiation after the light irradiation. Also disclosed is a liquid crystal display device manufactured by the manufacturing method.
    Type: Grant
    Filed: June 16, 2022
    Date of Patent: June 20, 2023
    Assignees: Japan Display Inc., Panasonic Liquid Crystal Display Co., Ltd.
    Inventors: Shoichi Uchino, Noboru Kunimatsu, Hidehiro Sonoda, Chikae Matsui, Yuko Matsumoto, Tomio Yaguchi, Toshiki Kaneko, Jun Tanaka
  • Patent number: 11673350
    Abstract: To improve the range of application of manufacturing methods for fiber-reinforced polymer or metal hybrid composite components, and preferably to enable the introduction of fiber bundles into a larger number of geometries, such as branches, merging points and intersections, a production method for producing a component including a composite material with a fiber reinforcement which is formed from fiber bundles and resin is disclosed. A component body with tube-like cavities is initially provided. Curable resin is introduced into the cavities. A pulling apparatus for the fiber bundles is also inserted into at least one of the cavities. The pulling apparatus includes at least one pulling member suitable for pulling the fiber bundles and transmitting compressive force. As a result of pulling of the pulling member, the fiber bundles are pulled into the cavities.
    Type: Grant
    Filed: April 1, 2021
    Date of Patent: June 13, 2023
    Assignee: Airbus (S.A.S.)
    Inventors: Uwe Beier, Christian Metzner