Abstract: One aspect is a hydraulic ironworker system having a hydraulic ironworker configured with hydraulic power to deliver controlled force to metal workpieces. An accessory tool is coupled to the hydraulic ironworker via a harness assembly and configured to receive the hydraulic power from the hydraulic ironworker. A remote pushbutton assembly is selectively coupled to the harness assembly and configured to control hydraulic power from the hydraulic ironworker to the accessory tool and further configured with an emergency stop button that, when actuated, disables all power to the hydraulic ironworker system. A safety plug assembly is configured to alternately couple to the harness assembly in place of the remote pushbutton assembly. Power to the hydraulic ironworker system is disabled until one of the remote pushbutton and safety plug assemblies are attached on the harness assembly.

Abstract: An apparatus for manufacturing a blade is provided. The apparatus for manufacturing a blade includes: an arm module including a pressing unit pivoting around a first shaft; a molding module including a molding die pressed by the pressing unit and molding bulk metallic glass (BMG) to a blade; and a drawing module pulling an end portion of the BMG exposed to the outside of the molding die to form an edge of the blade, wherein the drawing module includes a pair of drawing tools pulling one end portion of the BMG in two directions.

Abstract: A draw press die assembly includes an upper die, a lower die positioned beneath the upper die, a blankholder for supporting an associated workpiece, and a blankholder drive mechanism connected with at least one of the upper die and the blankholder. The blankholder drive mechanism is configured to provide a pulsating movement of the blankholder with respect to the upper die.

Abstract: A terminal crimping device includes crimp tooling comprising an anvil and a ram movable toward the anvil with a crimp zone being defined between the anvil and the ram configured to receive a wire and a terminal configured to be crimped to the wire by the crimp tooling. An ultrasonic transmitting transducer is coupled to at least one of the anvil and the ram that transmits acoustic signals through the wire and terminal. A filter is provided on at least one of the anvil and the ram in the path of the acoustic signals that affects the acoustic signals.

Abstract: Examples of tooling fixtures and methods for manufacturing computing devices are described. According to some examples, a computer component may be shaped using successive steps of forging after deep drawing. In some examples, certain components may be assembled to form sub-assemblies of computer components and the sub-assembly may then be machined to drive closer tolerances. According to other examples, a work holding tool is described which may include a first plurality of individually movable pins for supporting a first surface of a work piece, the tool also having a second plurality of individually movable pins for applying a restraining force over a second opposite surface of the work piece to retain the work piece in position while maintaining it in its natural state.

Abstract: A device to bend a tab on a container that is already filled and sealed. The device includes a brace for contacting against the tab and a number of lever arms arranged to extend around the tab from multiple different sides. The lever arms are configured to move between a first orientation that are spaced away from the tab, and a second orientation in contact with the tab. The lever arms are further configured to apply a force to the end of the tab to bend a second end upward away from a top side of the container.

Abstract: A hand-sized, disposable device, and its method of use for bundling and transporting a stack of small consumer goods, such as boxes, newspapers and magazines for recycling. The method comprises dispensing a pre-cut loop of twine residing in a prefabricated device made of recyclable paper board or cardboard. The twine crosses itself in the cavity of the device and is free to slide in any direction via four total device corner holes for adjusting to a range of sizes of stacked goods. Bundling is completed by drawing two opposing ends of the twine loop from the device corner holes, passing the two ends perpendicularly and simultaneously over the four sides of a stack of goods, and forming a knot on the center of the bundle's top surface. The bundle may then be easily lifted, carried, dropped and disposed of via the knot, one-handedly, without slippage of items from the bundle.

Abstract: Embodiments of the present invention provide a method of forming a feature line in a motor vehicle body panel. The method may comprise: in a first press operation, forming the panel into a first shapeform, the first shapeform having at least one feature line having a first radius of curvature; and in a second press operation, forming the panel into a second shapeform in which the at least one feature line has a second radius of curvature lower than the first.

Abstract: A process includes flexible rolling of a strip made of a metallic material, wherein a thickness profile with different sheet thicknesses along the length of the strip is produced such that successive regions of the flexibly rolled strip each correspond to a target thickness profile of a sheet metal blank to be cut out of same; determining a measured thickness profile of a plurality of successive regions of the strip; calculating a target position in the strip for a sheet metal blank to be cut out of the strip depending on the generated measured thickness profile of at least two successive regions of the strip; cutting the flexibly rolled strip by at least one cutting device along the target position for producing the sheet meal blank. A plant is further provided for producing a sheet metal blank.

Abstract: A computer numerical control (cnc) bending machine used to bend and then cut a specific programmed profile from a long length of cable comprising: a base, a carriage, a bend head and a saw; the carriage includes a spindle to rotate the cable, the carriage is also able to transport the cable in a linear fashion; the bend head comprises a clamp and a wiper roller and a bend die; after a last bend is formed, the clamp and wiper roller are retracted away from the bend die; the carriage is then able to then transport the cable forward away from the saw, the spindle is then able to rotate the cable out of the plane of the bend, the carriage is then able to transport the cable back toward the saw; the saw is then able to sever the cable such that a last leg length adjacent to the last bend which is shorter than the fixed distance between the saw and the bend die.

Abstract: The present embodiments are directed to systems and methods for forming a pipe carcass. In one embodiment, a first series of forming rollers are configured for forming a primary carcass strip material. A second series of forming rollers are configured for forming a second strip material into a shape different than the primary carcass strip material. The primary carcass strip material and the second strip material, after being fed through the first and second series of rollers, respectively, are each fed concurrently into a plurality of winding rolls for assembly with one another.

Abstract: A disclosed press 100 may flatten halved bamboo stalks or other workpieces without loss of volume or splintering. In a first mechanical movement executed by a pushrod drive train 300, a plurality of spreader bar assemblies 370 press upon the centerline of a workpiece such that the workpiece does not move off of a work surface but is yet not over crushed. Each spreader bar assembly may comprise two spreader bars 350 hingedly attached to a pushrod 345. The lower end of the pushrod and proximal ends 363 of the spreader bars pin down the workpiece. In a second mechanical movement executed by a crusher bar drive train 400, the distal ends of the spreader bars are moved outwardly and spread apart the curved walls of the workpiece. In the last phases of a second movement, planar track plates 440 press downwardly upon the workpiece.

Abstract: A flaring tool is provided for flaring an end of a pipe or tube. The tool includes a locking mechanism having a collar and a collet with two or more collet pieces that engage the collar prior to and during a flaring operation. The collet can receive a pipe or tube when the collet is in an expanded or open position. The collet pieces have external flanges for engaging the collar during clamping and unclamping of the tube, each flange having first and second flange portions that sequentially engage an inner surface of the collar, the first flange portion guiding insertion of the collet into the collar and the second flange portion causing the collet pieces to clamp onto the tube. A flaring mechanism moves a flaring mandrel towards the end of the tube when the collet is clamped, whereby the mandrel engages and flares the end of the tube.

Abstract: A system for electro-hydraulically forming a sheet metal part in an electro-hydraulic forming (EHF) machine. The part in a first shape is placed in the EHF machine between a one-sided forming die and a chamber that is filled with a liquid. An electrode is discharged in the chamber to form the part toward the forming die. The electrode is advanced within the chamber toward the part and a subsequent discharge is provided in the chamber to form the part. A gap discharge EHF machine and a wire discharge EHF machine may be used in the system.

Abstract: The machine includes: a bending head movable with at least two degrees of freedom in a transverse vertical plane; a first drive is arranged to move the bending head in the plane and to move a tool of the bending head between an open position, in which it defines with a die of the bending head a free space adapted to receive a tube to be bent, and a closed position, in which it clamps the tube against the die. A tube-carrying structure is rotatable about an axis of rotation perpendicular to the plane; a second drive is arranged to cause the tube-carrying structure to rotate about its own axis of rotation; and an electronic control unit is arranged to control the first and second drives so as to move the bending head and the tube-carrying structure in a position such that the tube is received with a desired orientation in the free space between the die and the tool.

Abstract: A motorized crimping mechanism to impart substantially 90 degree crimps to adjacent roof and/or wall panel seams of a fabricated edifice is provided. Such a crimping device allows for substantially uniform seaming along the target contact line of two adjacent panels with substantially similar pressures and torque applied thereto at the selected locations of crimp application. The motorized device itself includes a rotary drive shaft to apply sufficient pressures for 90 degree crimps in two adjacent metal panels, as well as an optional guide to ensure proper placement and direction along the entire contact line between such panels. The invention thus encompasses the device as well as the method of using such a motorized crimper for connecting standing seams of adjacent side edges of two building panels.

Abstract: An assembly for press forming a deformable material including: a first die array including a plurality of dies, the first die array defining a first die profile; a second die array that is complementary with the first die array and including a plurality of dies, the second die array defining a second die profile that is complementary with the first die profile; and a drive for driving at least one of the first die array and the second die array; wherein in use the plurality of dies of the first die array and the plurality of dies of the second die array sequentially engage the deformable material along a processing length to deform the deformable material to a predetermined profile.

Abstract: A computer numerical control (cnc) bending machine used to bend and then cut a specific programmed profile from a long length of cable comprising: a base, a carriage, a bend head and a saw; the carriage includes a spindle to rotate the cable, the carriage is also able to transport the cable in a linear fashion; the bend head comprises a clamp and a wiper roller and a bend die; after a last bend is formed, the clamp and wiper roller are retracted away from the bend die; the carriage is then able to then transport the cable forward away from the saw, the spindle is then able to rotate the cable out of the plane of the bend, the carriage is then able to transport the cable back toward the saw; the saw is then able to sever the cable such that a last leg length adjacent to the last bend which is shorter than the fixed distance between the saw and the bend die.

Abstract: A double action extrusion press has: a main crosshead provided freely movable with the application of pressure in an axial direction by a main cylinder and having a pressing system disposed on the tip thereof; and a piercer cylinder built into the main cylinder and provided within the main ram, allowing a mandrel to slide within the pressing system and the main crosshead. The double action extrusion press complements the extrusion force by force equivalent to a mandrel pull force acting on a mandrel stop rod by affixing the piercer cylinder in contact to a piercer crosshead that is joined with the mandrel stop rod and applying hydraulic force to the rod side of the piercer cylinder.

Abstract: A manufacturing method of a cover by bending a non-magnetic metal sheet, the cover being provided between an annular magnet fixed to a rotary member and a magnetic sensor detecting magnetism generated from the annular magnet, and a press die having a first die and a second die configured to be able to approach to and depart from each other. The method includes a bending step of bending the metal sheet by using a forming machine of which contact portion with the metal sheet is a non-magnetized portion. The press die presses and bends a non-magnetic metal sheet, and the first die and the second die include non-magnetic portions on a part of press faces configured to press the metal sheet, respectively, the non-magnetic portions facing each other.