Patents Examined by Newton Edwards
  • Patent number: 5800920
    Abstract: A durable dry-spun, polyurethane fiber exhibits a small angle X-ray scattering pattern that forms a layer line scattering image or an eyebrow-shaped four dot scattering image. The fiber is particularly useful in pantyhose, undergarments and the like.
    Type: Grant
    Filed: September 4, 1996
    Date of Patent: September 1, 1998
    Assignee: Dupont Toray
    Inventors: Masao Umezawa, Hideki Nakanishi, Tsutomu Watanabe
  • Patent number: 5798305
    Abstract: A non-woven fabric having a high strength, a good bulkiness and a soft feeling, and hot-melt-adhesive conjugate fibers affording the non-woven fabric are provided, the above hot-melt-adhesive conjugate fibers being composed of conjugate fibers, of side-by-side type or sheath-and-core type, composed of a high melting component of a polypropylene or a polyester and a low melting component of a polyethylene, the polyethylene continuously forming at least one portion of the fiber surface in the direction of the fibers; hot-melt-adhesive conjugate fibers characterized in that the polyethylene has 0 to 1.5 methyl branch/1000 C in the molecular chain, a density of 0.950 to 0.965 g/cm 3 and a Q value (weight average molecular weight (Mw)/number average molecular weight (Mn)) of 4.5 or less, and the above hot-melt-adhered non-woven fabric being characterized by containing 20% by weight or more of the above hot-melt-adhesive conjugate fibers.
    Type: Grant
    Filed: August 12, 1997
    Date of Patent: August 25, 1998
    Assignee: Chisso Corporation
    Inventor: Shingo Horiuchi
  • Patent number: 5795651
    Abstract: The present invention relates to a nonwoven fabric including a fine denier filament having a plexifilamentary structure in which the disadvantages of polyolefins and of polyesters are offset each other while advantages of them are well utilized with a fine fibrillated structure comprising said filament. The filament comprises a mixture which is at least composed of polyolefin and polyester which are immiscible with each other and has a plexifilamentary structure. The filament is so highly fibrillated that the fibril has not been available yet and, in addition, the filament is with high strength and modulus and exhibits a good dyeing ability. The above-mentioned nonwoven fabric contains the filaments having a plexifilamentary structure in which a mixture of polyolefin and polyester which are immiscible with each other in a mixing ratio within a range of from 5/95 to 95/5 by weight and said filaments are entirely or partially bonded.
    Type: Grant
    Filed: March 11, 1997
    Date of Patent: August 18, 1998
    Assignee: Unitika, Ltd.
    Inventors: Fumio Matsuoka, Shigemitsu Murase, Koichi Nagaoka, Hiroshi Nishimura
  • Patent number: 5795836
    Abstract: This invention concerns a medical non-woven fabric containing inorganic oxides complex powder. The inorganic oxides complex powder consists of 80-95% (weight) of TiO.sub.2, 2-10% (weight) of Al.sub.2 O.sub.3 and 1-10% (weight) of SiO.sub.2. This medical non-woven fabric can improve microcirculation remarkably and has special effect of dephlogistication, detumescence and speeding up healing of wounds. Thus, it is suitable for supplementary treatment of tumefaction, surface wounds and fracture.
    Type: Grant
    Filed: August 7, 1997
    Date of Patent: August 18, 1998
    Assignee: Wonder & Bioenergy Hi-Tech International, Inc.
    Inventors: Rui Jin, Kesen Zhao, Jun Liu, Yan Jin, Qin Lei, Xinnong Li
  • Patent number: 5783304
    Abstract: Disclosed are acidic or basic gas absorptive fiber having both a degree of acidic gas absorption of 70% or higher and a degree of basic gas absorption of 80% or higher, and also fabric comprising the fiber. The fiber and fabric, after having absorbed acidic and basic gases, can easily be restored to its original condition if they are exposed to clean air. The fiber is preferably crosslinked acrylic fiber, which has a specific increase in its nitrogen content resulting from crosslinking with hydrazine, a specific amount of carboxyl groups resulting from modification with nitrile groups, a specific ratio of free carboxyl groups to all carboxyl groups existing therein, and a specific equilibrated pH in water, and which is prepared from acrylic fiber through crosslinking with hydrazine, hydrolysis, and conversion of carboxyl groups therein into metal carboxylate groups. The fiber and fabric are durable to cycle use.
    Type: Grant
    Filed: February 6, 1997
    Date of Patent: July 21, 1998
    Assignee: Japan Exlan Company Limited
    Inventors: Shigeru Nakajima, Mitsuru Wakitani
  • Patent number: 5780152
    Abstract: High temperature resistant blended yarns exhibiting an ignition loss of 70% or less when heated in air at 850.degree. C. for 30 minutes are provided. The blended yarns can attain, without using asbestos, heat resistance at 500.degree. C. or higher temperatures, satisfactory resistance to flexing abrasion, high yields in the spinning step, excellent light-weight properties and soft touch.
    Type: Grant
    Filed: February 19, 1997
    Date of Patent: July 14, 1998
    Assignees: Toyo Boseki Kabushiki Kaisha, Soshin Lining Co., Ltd.
    Inventors: Takaharu Ichiryu, Eiji Shinya
  • Patent number: 5780155
    Abstract: Melt-adhesive composite fibers; non-woven fabrics from the composite fibers fused at intersectional points of the fibers; and surface materials for medical supplies such as sanitary napkins and paper diapers are disclosed. The composite fibers have a polypropylene as the first component and a polymer mainly composed of a polyethylene as the second component which is continuously present on at least a part of the fiber surface in the lengthwise direction of the fiber; have three-dimensional crimps of 4 to 16/inch; have a filamentary denier of 1.0 to 2.0, and have an apparent cut length of 20 to 40 mm. The composite fibers can be produced by extruding a polypropylene and a polymer mainly comprising a polyethylene through a spinneret for composite spinning to form unstretched composite filaments having such structure as mentioned above, stretching the unstretched composite filaments at a temperature of higher than 90.degree. C., but lower than 130.degree. C. at a stretching ratio of 0.60 to 0.
    Type: Grant
    Filed: February 10, 1997
    Date of Patent: July 14, 1998
    Assignee: Chisso Corporation
    Inventors: Sei Ishizawa, Masayasu Suzuki, Hirokazu Terada
  • Patent number: 5780156
    Abstract: Novel bicomponent fibers have a polyamide domain and an amorphous non-fiber-forming polymer domain which is embedded entirely within, and thereby completely surrounded by, the polyamide domain. The preferred bicomponent fibers have a sheath-core structure wherein the polyamide domain constitutes the sheath and the amorphous non-fiber-forming polymer constitutes the core. Surprisingly, even though the core is formed of a non-fiber-forming polymer, the bicomponent fibers exhibit properties which are comparable in many respects to fibers formed from 100% polyamide. Preferably, the fibers are concentric sheath-core bicomponent fibers having a nylon sheath and a core formed from polystyrene, polyisobutene and poly(methyl methacrylate). Polystyrene, and particularly atactic polystyrene, is preferred as the amorphous polymer domain.
    Type: Grant
    Filed: October 3, 1996
    Date of Patent: July 14, 1998
    Assignee: BASF Corporation
    Inventors: Matthew B. Hoyt, Diane R. Kent, James R. Bristow
  • Patent number: 5780153
    Abstract: Ethylene/carboxylic acid ionomers may be made, using a meltspun, and particularly meltblown process, into microfibers and thence to filter webs which are efficient gas filters for removing particles having a diameter of from 0.5 to 20 microns from a gas. The webs are effective without a deliberate specific post-charging operation during production. A deliberate post-charging operation can also be carried out to result in further efficiency.
    Type: Grant
    Filed: July 25, 1997
    Date of Patent: July 14, 1998
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Richard Tien-Hua Chou, Patrick Stephen Ireland, Charles John Molnar, Hyun Sung Lim, Hyunkook Shin
  • Patent number: 5776608
    Abstract: Electrically conductive thermoplastic fibers are made by spinning a fiber having an electrically conductive sheath of thermoplastic polymer formulated with carbon black and a nonconductive core from the thermoplastic polymer; quenching the fiber after said spinning to a temperature below the melting point of the thermoplastic; drawing the quenched fiber at a draw ratio between about 2.0 and about 3.2; and, after drawing, relaxing the fiber at a temperature below the melting point of the thermoplastic but above its glass transition.
    Type: Grant
    Filed: June 6, 1997
    Date of Patent: July 7, 1998
    Assignee: BASF Corporation
    Inventors: Pravin P. Asher, Robert L. Lilly, Grover L. Davenport, Jr., Robert K. Hyatt, Charles H. Rogers
  • Patent number: 5776609
    Abstract: A novel flexible biregional carbonaceous fiber is disclosed comprising an inner core region of a thermoplastic polymeric material and an outer region of a carbonaceous sheath. The flexible biregional carbonaceous fibers are particularly characterized by having a ratio of the radius of the core region with respect to the total radius of the fiber (r:R) of from about 1:4 to about 1:1.05, a density of from about 1.45 to about 1.87 g/cm.sup.3, and a bending strain value of from greater than 0.01 to less than 50%. In a further embodiment of the invention, a biregional precursor fiber is disclosed having an inner core region of a thermoplastic polymeric material and an outer sheath region of a oxidation stabilized, thermoset polymeric material. The oxidation stabilized precursor fiber is characterized by having a density of from about 1.20 to about 1.32 g/cm.sup.3 The invention further resides in methods of making the biregional fibers.
    Type: Grant
    Filed: July 31, 1997
    Date of Patent: July 7, 1998
    Inventor: Francis Patrick McCullough
  • Patent number: 5776607
    Abstract: A novel flexible biregional carbonaceous fiber is disclosed comprising an inner core region of a thermoplastic polymeric material and an outer region of a carbonaceous sheath. The flexible biregional carbonaceous fibers are particularly characterized by having a ratio of the radius of the core region with respect to the total radius of the fiber (r:R) of from about 1:4 to about 1:1.05, a density of from about 1.45 to about 1.87 g/cm.sup.3, and a bending strain value of from greater than 0.01 to less than 50%. In a further embodiment of the invention, a biregional precursor fiber is disclosed having an inner core region of a thermoplastic polymeric material and an outer sheath region of a oxidation stabilized, thermoset polymeric material. The oxidation stabilized precursor fiber is characterized by having a density of from about 1.20 to about 1.32 g/cm.sup.3 The invention further resides in methods of making the biregional fibers.
    Type: Grant
    Filed: July 31, 1997
    Date of Patent: July 7, 1998
    Inventor: Francis Patrick McCullough
  • Patent number: 5773119
    Abstract: A polyamide fiber that includes 0.3 to 2.0 weight percent kaolin clay having an average particle size of 0.1 to 2.0 microns, and less than 0.1 weight percent titanium dioxide, said weight percents being based on the weight of the fiber, and a method for making the same. The polyamide fiber is particularly useful as a carpet fiber.
    Type: Grant
    Filed: July 9, 1997
    Date of Patent: June 30, 1998
    Assignee: AlliedSignal Inc.
    Inventor: Rodney Lee Wells
  • Patent number: 5770137
    Abstract: There is provided a method for preparing composite materials from renewable raw materials wherein natural raw materials, especially in fiber form, comprising starch as binder are molded by adding water in accordance with a predetermined temperature and time profile to form boards and molded articles. The advantages of this method reside in said materials being fully biodegradable and free from harmful substances.
    Type: Grant
    Filed: February 5, 1996
    Date of Patent: June 23, 1998
    Assignee: Biotec Biologische Naturverpackungen GmbH & Co.
    Inventors: Jurgen Lorcks, Winfried Pommeranz, Kurt Klenke, Harald Schmidt, Joachim Heuer
  • Patent number: 5770308
    Abstract: A high water-repellent fiber comprising a thermoplastic resin, wherein the following components (A) 75-90% by weight, (B) 5-20% by weight and (C) 1-5% by weight are adhered on the fiber 0.1-1.0% by weight per fiber:(A) a mixture comprising less than 55% by weight of at least one metal alkyl phosphate of 14-18 carbons, and 45% or more by weight of at least one metal alkyl phosphate of 20-24 carbons;(B) a compound containing a perfluoroalkyl group; and(C) a metal alkyl phosphate of 2-6 carbons. The fiber has excellent antistatic properties and water repellency, no troubles of static electricity are found in the step for processing fibers into nonwovens, so that the resulting nonwovens can be preferably used for leakage-preventing materials or impermeable sheets of hygienic materials.
    Type: Grant
    Filed: March 24, 1997
    Date of Patent: June 23, 1998
    Assignee: Chisso Corporation
    Inventors: Masayasu Suzuki, Masaru Nishijima, Hirokazu Terada
  • Patent number: 5766760
    Abstract: A porous fiber includes a distinctive configuration of voids therein to achieve advantageous levels of wettability, liquid penetration and mechanical properties. The fiber has a denier of not more than about 50, and a percent elongation at break of not less than about 30%. The fiber can also have a tensile strength at break of not less than about 200 MPa.
    Type: Grant
    Filed: September 4, 1996
    Date of Patent: June 16, 1998
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Fu-Jya Tsai, Vasily Aramovich Topolkaraev
  • Patent number: 5766758
    Abstract: A fiber of ethylene-vinyl alcohol copolymer having a specific degree of crosslinking which is obtained by acetal decomposition regeneration reaction with a specific crosslinking agent. Because of its effective degree of crosslinking, this fiber has a greatly improved resistance to steam ironing and finds use for garments and living material.
    Type: Grant
    Filed: March 19, 1997
    Date of Patent: June 16, 1998
    Assignee: Kuraray Co., Ltd.
    Inventors: Kiyoshi Hirakawa, Izumi Tabuchi, Yusuke Ando, Shinji Yamaguchi
  • Patent number: 5766757
    Abstract: Disclosed herein is a fiber capable of basic gas absorption and easy regeneration. Disclosed also herein is a process for producing said fiber. The basic gas absorptive fiber is an acrylic fiber characterized by a specific amount of nitrogen which is increased by crosslinking with hydrazine, a specific amount of carboxyl groups and amido groups resulting from modification of nitrile groups, and a specific value of tensile strength. It is prepared from acrylic fiber by crosslinking with hydrazine and subsequent hydrolysis and conversion of hydroxyl groups into carboxylic acid. It has good processability and can be used repeatedly.
    Type: Grant
    Filed: June 27, 1997
    Date of Patent: June 16, 1998
    Assignee: Japan Exlan Company Limited
    Inventors: Koji Tanaka, Hideyuki Tsurumi, Yoko Yamamoto
  • Patent number: 5763334
    Abstract: Hydrophobic polyolefin fibers are provided with an internal hydrophobic polysiloxane of the formula X--?Si(R.sup.1)(R.sup.2)--O--!.sub.z --Y, in which X, Y, R.sup.1, and R.sup.2, which may be the same or different, or substituted or unsubstituted independently of each other, are aliphatic groups having not more than about sixteen carbon atoms, R.sup.1 and R.sup.2 also being selected from among aryl groups, and z being a positive number sufficiently high that the polysiloxane is hydrophobic (z is generally at least 10). The invention also provides a novel polymer melt for spinning these hydrophobic fibers. The fibers can be cut into staple lengths and carded and bonded to form hydrophobic woven and nonwoven products suitable for use in hygiene devices such as diapers.
    Type: Grant
    Filed: September 17, 1996
    Date of Patent: June 9, 1998
    Assignee: Hercules Incorporated
    Inventors: Rakesh K. Gupta, James H. Harrington
  • Patent number: 5763077
    Abstract: Linear materials for fasteners, particularly monofilaments, which possess pearly luster and retain this pearly luster intact even after being dyed and a method for the production thereof are disclosed. A polyester, particularly polyethylene terephthalate, is blended with 1 to 10% by weight of polypropylene and the resultant blend is subjected to melt spinning. The undrawn filament thus obtained possesses pearly luster and can be used as a raw material for fastener parts presenting an appearance of high quality. The undrawn filament has the dyeability thereof adjusted without noticeably affecting the degree of shrinkage when it is drawn at a temperature in the range of from 70.degree. to 98.degree. C. Thus, the monomiflaments for fasteners which possess pearly luster and are allowed to be dyed in colors harmonized with the colors of fastener tapes can be produced.
    Type: Grant
    Filed: August 26, 1997
    Date of Patent: June 9, 1998
    Assignee: YKK Corporation
    Inventor: Toshiaki Inamura