Patents Examined by Ngoclan Mai
  • Patent number: 6656245
    Abstract: A niobium sintered body for a capacitor, which exhibits an LC value of not larger than 300 &mgr;A/g as measured after an electrolytic oxide film is formed thereon. The sintered body preferably exhibits a product (CV) [i.e., a product of capacity (C) with electrolysis voltage (V)] of at least 40,000 &mgr;F·V/g. The sintered body is produced by sintering a niobium powder containing at least one niobium compound selected from niobium nitride, niobium carbide and niobium boride. A capacitor manufactured from the sintered body has a large capacity per unit weight and good leak current characteristics. Especially, a sintered body made of a niobium powder having a large average degree of roundness has a relatively large porosity and a good packed density, and a capacitor manufactured from this sintered body has a large capacity and good withstand voltage characteristics.
    Type: Grant
    Filed: July 8, 2002
    Date of Patent: December 2, 2003
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Kazumi Naito, Atsushi Shimojima
  • Patent number: 6652618
    Abstract: On the basis of mass percentage of a mixture, 1-5% of Ni powder, 0.5-3% of Cu powder, and 0.2-0.9% of graphite powder are mixed into an alloy steel powder containing 0.5-3 mass % of prealloyed Ni, more than 0.7 to 4 mass % of prealloyed Mo, and the balance being Fe and unavoidable impurities. The alloy steel powder may contain 0.2-0.7 mass % of prealloyed Cu in addition to Ni and Mo.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: November 25, 2003
    Assignee: Kawasaki Steel Corporation
    Inventors: Shigeru Unami, Satoshi Uenosono
  • Patent number: 6652805
    Abstract: Highly filled composite materials, e.g. comprising approximately 60 volume % or greater of finely powdered particles of filler in a polymer matrix, are made by dissolving polymer in a volatilisable solvent, adding filler and forming a homogeneous mixture by high shear mixing. Most solvent is then removed while maintaining homogeneity in the mixture, preferably by evaporation in a high shear mill. Then, extruding a thin layer of the composite material and removing remaining solvent, as by heating. Bodies are formed from the dried layer, which are heated and pressed to melt and disperse melted polymer into the interstices between filler particles. Thereby, certain polymers unusable at low solids contents become effective bonding materials at high solids contents. Filler materials are chosen to tailor electrical and physical properties of the articles, which may comprise substrates for electronic circuits. Suitable polymers are certain polyarylene ethers soluble in cyclohexanone.
    Type: Grant
    Filed: October 5, 2001
    Date of Patent: November 25, 2003
    Assignee: Holl Technologies Company
    Inventors: Richard A. Holl, Philip L. Lichtenberger, Kenneth S. Yao
  • Patent number: 6652619
    Abstract: A niobium powder comprising at least one element selected from the group consisting of chromium, molybdenum, tungsten, boron, aluminum, gallium, indium, thallium, cerium, neodymium, titanium, rhenium, ruthenium, rhodium, palladium, silver, zinc, silicon, germanium, tin, phosphorus, arsenic, bismuth, rubidium, cesium, magnesium, strontium, barium, scandium, yttrium, lanthanum, praseodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, hafnium, vanadium, osmium, iridium, platinum, gold, cadmium, mercury, lead, selenium and tellurium; a sintered body of the niobium powder; and a capacitor comprising a sintered body as one electrode, a dielectric material formed on the surface of the sintered body, and counter electrode provided on the dielectric material.
    Type: Grant
    Filed: August 10, 2001
    Date of Patent: November 25, 2003
    Assignee: Showa Denko K.K.
    Inventors: Kazuhiro Omori, Kazumi Naito
  • Patent number: 6652617
    Abstract: A high-speed steel article, particularly a cutting tool, produced by powder metallurgy and its production, the steel having a high degree of purity corresponding to a K0 value of no higher than 3 according to DIN 50 602 and being of a particular composition which comprises the elements C, Si, Mn, Cr, W, Mo, V, Co, S and N. Also provided is a process for the high-speed machining of metal parts without lubricants.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: November 25, 2003
    Assignee: Böhler Edelstahl GmbH
    Inventors: Ingrid Maili, Roland Rabitsch, Werner Liebfahrt
  • Patent number: 6648941
    Abstract: In order to improve machinability of a sintered compact, a phosphate compound of an alkali earth metal (calcium phosphate compound or the like) is mixed with an iron-based powder, or an alkali earth metal fluoride (calcium fluoride, or the like) is further mixed with the iron-based powder. Alternatively, the alkali earth metal fluoride, together with a graphite powder, is preferably fixed to recesses of the iron-based powder.
    Type: Grant
    Filed: February 21, 2002
    Date of Patent: November 18, 2003
    Assignee: Kawasaki Steel Corporation
    Inventors: Satoshi Uenosono, Junichi Ohta, Akio Sonobe
  • Patent number: 6641640
    Abstract: Hard sintered moldings having a nickel- and cobalt-free, nitrogen-containing steel as a binder of the hard phase, processes for the powder metallurgical production of these hard sintered moldings, in particular by powder injection molding, and powder injection molding materials for the production of these hard sintered moldings by powder injection molding.
    Type: Grant
    Filed: May 31, 2001
    Date of Patent: November 4, 2003
    Assignee: BASF Aktiengesellschaft
    Inventors: Werner Hesse, Hans Wohlfromm, Peter Uggowitzer, Markus Speidel
  • Patent number: 6641639
    Abstract: Bodies for heating, for example electric sealing jaws, are produced according to the present invention by a method which includes compaction and densification or consolidation of pulverulent, metallic material in a mould. The mould (6) is first supplied with the pulverulent material (10) which is compacted, as well as treated with an impregnating solution (12). Thereafter, the body (2) is heated to dry the solution and to sinter the pulverulent material. The method gives a dense body possessing superior thermal conductivity.
    Type: Grant
    Filed: February 8, 2002
    Date of Patent: November 4, 2003
    Assignee: Tetra Laval Holdings & Finance S.A.
    Inventor: Hans Selberg
  • Patent number: 6641641
    Abstract: An object of the present invention is to provide a method for preventing concentration of a radioactive substance in a generated extraction residue in a method of producing tantalum, niobium, or a similar substance including collecting and refining a raw material containing the substances through a fluoridation process by use of a hydrofluoric acid-containing solution. The object can be attained by employing an ingredient-regulated raw material prepared from an ore or a concentrate and, as an additive, a substance insoluble to hydrofluoric acid or a mixed acid containing hydrofluoric acid as an essential component; or by increasing the amount of the extraction residue through addition of the insoluble substance to a solvent during the fluoridation process, to thereby reduce the relative radioactive substance content to an arbitrary value.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: November 4, 2003
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Yoshio Sohama, Hiromichi Isaka, Hiroyuki Watanabe
  • Patent number: 6638474
    Abstract: A coated cemented carbide tool, and a method for making the same, wherein the as-sintered substrate is formed by sintering in an atmosphere having at least a partial pressure and for a part of the time a nitrogen partial pressure.
    Type: Grant
    Filed: March 19, 2001
    Date of Patent: October 28, 2003
    Assignee: Kennametal Inc.
    Inventors: Yixiong Liu, Donald A. Botbyl, George P. Grab, Mark S. Greenfield
  • Patent number: 6638334
    Abstract: The present invention is aimed at providing a sliding contact material that has an alloy composition containing no harmful substance like Cd, especially excellent contact resistance properties, electrical functions that are good and is not subject to secular change, and abrasion resistance practically bearing comparison with conventional sliding contact materials, and is aimed at lengthening the life of a motor by the use of a sliding contact material having excellent durability as a commutator for a small direct-current motor. The present invention is a sliding contact material of an Ag—Ni-based alloy that is used in sliding part electrically switching on and off by mechanical sliding action, and the material is a sliding contact material of Ni metal particle-dispersed-type Ag—Ni-based alloy that is produced in such a method that 0.7 to 3.0 wt. % Ni powder, an additive of Li2CO3 powder corresponding to 0.01 to 0.50 wt.
    Type: Grant
    Filed: July 1, 2002
    Date of Patent: October 28, 2003
    Assignees: Mabuchi Motor Co., Ltd., Tanaka Kikinzoku Kogyo K.K.
    Inventors: Keiji Nakamura, Takemasa Honma, Yasuhiro Hashimoto, Osamu Sakaguchi, Kengo Taneichi, Toshiya Yamamoto
  • Patent number: 6638335
    Abstract: A highly compressible iron powder for powder metallurgy has an optimized particle size distribution. The Vickers microhardness of the particles that do not pass through the sieve having the nominal opening of 150 &mgr;m is controlled to be at most about 110. The iron powder is suitable for production of magnetic parts having high magnetism and mechanical parts having high mechanical strength.
    Type: Grant
    Filed: April 16, 2002
    Date of Patent: October 28, 2003
    Assignee: Kawasaki Steel Corporation
    Inventors: Yukiko Ozaki, Masateru Ueta, Naomichi Nakamura
  • Patent number: 6635219
    Abstract: A method of regenerating a phase-change sputtering target for optical storage media. First, a used powder-metallurgy sputtering target composed of a target material, an adhesion material, and a backing plate is recycled. Then, the target material is separated from the backing plate. Then, the target adhesion material is scraped from the recycled target material Thereafter, the surface of the recycled target material is processed. Finally, the backing plate, a new adhesion material, the recycled target material, and new powders are placed in a vacuum thermal-pressure furnace in sequence to perform a thermal-pressure sintering process.
    Type: Grant
    Filed: March 12, 2002
    Date of Patent: October 21, 2003
    Assignee: Industrial Technology Research Institute
    Inventors: Jyh-Chung Wen, Ming-Shyong Lai, Bean-Jon Li
  • Patent number: 6635100
    Abstract: A niobium powder for forming an anode of a solid electrolytic capacitor which improves the defects in the prior art that an average particle diameter is too small, niobium is consumed as an oxide film in anodic oxidation step and the effective electrode surface area decreases. In the improved powder, for primary particles, the average particle diameter is 0.10-2 &mgr;m, the geometric standard deviation of particle size distribution exceeds 1.4 and the degree of sphericity is 2 or less. Anodes for solid electrolytic capacitors which are suitable for the use of super-high capacity can be manufactured by using the improved powder.
    Type: Grant
    Filed: January 17, 2002
    Date of Patent: October 21, 2003
    Assignee: Kawatetsu Mining Co., Ltd.
    Inventor: Nobuyuki Sato
  • Patent number: 6635098
    Abstract: A low cost titanium, titanium alloy material, or Ti matrix composite comprising clean and divided titanium turnings that are blended with titanium, titanium alloy powder, and/or ceramic powder and consolidated is provided. A method of making the material is also provided. The low cost material is formed into preshapes, such as a billet, which is subsequently used as feedstock for extrusion, forging, casting, or rolling.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: October 21, 2003
    Assignee: Dynamet Technology, Inc.
    Inventors: Stanley Abkowitz, Susan M. Abkowitz, Harold L. Heussi, Kevin M. McCarthy
  • Patent number: 6635220
    Abstract: A method for forming a composite vapor-deposited film one side of which suitable for vapor-deposition on a phosphor surface of a CRT, such as a color television picture tube, has high light reflectivity, and the other side of which has a property to absorb radiant heat, and a composite vapor-deposition material suitable for vacuum deposition are disclosed. The composite vapor-deposition material has a high vapor-pressure metal envelope and a low vapor-pressure metal in the core region of the envelope. Low vapor-pressure metal powder should preferably be dispersed and held by high vapor-pressure metal powder in the core region. Vacuum deposition using this composite vapor-deposition material yields a composite deposited film having a composition comprising almost 100% of the high vapor-pressure metal formed in the initial stage of evaporation, and a composition comprising 100% of the low vapor-pressure metal formed in the final stage of evaporation.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: October 21, 2003
    Assignee: Hitachi Metals, Ltd.
    Inventors: Shinji Furuichi, Shigetoshi Takashima
  • Patent number: 6635097
    Abstract: A strengthened, biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed, compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: Ni, Ag, Ag—Cu, Ag—Pd, Ni—Cu, Ni—V, Ni—Mo, Ni—Al, Ni—Cr—Al, Ni—W—Al, Ni—V—Al, Ni—Mo—Al, Ni—Cu—Al; and at least one fine metal oxide powder; the article having a grain size which is fine and homogeneous; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.
    Type: Grant
    Filed: August 16, 2001
    Date of Patent: October 21, 2003
    Assignee: UT-Battelle, LLC
    Inventors: Amit Goyal, Robert K. Williams, Donald M. Kroeger
  • Patent number: 6632263
    Abstract: An iron-based sintered powder metal mixture for valve guides, valve seat inserts and other high temperature, high wear applications requiring excellent net-shape stability during sintering comprises a powder metal mixture consisting essentially of 0.5-2.0 wt. % of fine, soluble graphite which goes into solution in the elemental iron matrix, 0.5-2.5 wt. % stable graphite which remains as free graphite in the sintered structure, 0.5-3.0 MoS2, which reacts with 1.0-5.0 wt. % copper to drive a sintering reaction at relatively low sintering temperatures of between 1030—1150° C. The resulting sintered particles have good mechanical strength and wear resistance and possess excellent machineability and dimensional stability.
    Type: Grant
    Filed: May 1, 2002
    Date of Patent: October 14, 2003
    Assignee: Federal - Mogul World Wide, Inc.
    Inventors: Salvator Nigarura, Mark Birler, Juan Trasorras
  • Patent number: 6630102
    Abstract: The invention relates to a process for the powder metallurgical production of material having improved isotropy of its mechanical properties with a rectangular or flat elliptical cross section, so-called broad-flat material, in particular raw material for producing cutting or piercing tools, in which process a powder of an alloy produced with gas, in particular pulverized with nitrogen, is placed into a capsule, compressed, and the capsule is closed, optionally after an evacuation, whereupon a heating and isostatic pressing (HIPing) of the powder capsules occur and the hot isostatically pressed slug produced in this manner is subjected to a forming by forging.
    Type: Grant
    Filed: March 2, 2001
    Date of Patent: October 7, 2003
    Assignee: Böhler-Uddeholm Aktiengesellschaft
    Inventor: Siegfried Wilmes
  • Patent number: 6630100
    Abstract: A rectangular pipe is molded by mixing aluminum powder with powder of a neutron absorbing material, molding a premolded body by means of cold isostatic pressing (CIP), canning the premolded body, sintering the premolded body by means of hot isostatic pressing (HIP), performing outer cutting and end face cutting on the can after the sintering, taking a billet out of the can, and extruding this billet.
    Type: Grant
    Filed: April 9, 2001
    Date of Patent: October 7, 2003
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kazuo Murakami, Yasuhiro Sakaguchi, Toshiro Kobayashi, Toyoaki Yasui