Patents Examined by Nicholas Wang
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Patent number: 11951547Abstract: Provided are a valve guide made of an iron-based sintered alloy excellent in wear resistance and thermal conductivity, and a method of producing the same. Specifically, provided are a method of producing a valve guide made of an iron-based sintered alloy, the method including the steps of: molding raw material powder including diffusion-alloyed powder including core iron powder and Cu bonded to the core iron powder through diffusion to obtain a molded body; and sintering the molded body, to thereby produce a valve guide made of an iron-based sintered alloy, and a valve guide produced by the production method.Type: GrantFiled: October 23, 2018Date of Patent: April 9, 2024Assignee: TPR CO., LTD.Inventors: Yoshio Bando, Fumiya Ito, Kenichi Harashina
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Patent number: 11946120Abstract: The present disclosure provides a method for controlling an amount of silicon added to ductile cast iron, a method for casting ductile cast iron, and a cast product, which relate to the technical fields of metallurgical and cast iron alloys. The method for controlling an amount of silicon added to ductile cast iron includes smelting ductile cast iron using scrap steel as a raw material. After the scrap steel is melted into molten iron, a copper alloy is added so that the molten iron has a copper equivalent of 0.8% to 1.0%, wherein the copper equivalent is controlled by formula (II). Then, ferrosilicon is added so that the content of silicon added to the molten iron satisfies formula (I).Type: GrantFiled: August 28, 2020Date of Patent: April 2, 2024Assignees: TIANRUN INDUSTRY TECHNOLOGY CO., LTD., SHANDONG UNIVERSITY OF TECHNOLOGYInventors: Jianchen Cong, Shibo Shao, Haiming Yu, Xuezhong Dai, Peixiang Ni, Meizhen Feng, Shijie Lv, Hongri Cong
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Patent number: 11945503Abstract: A method for producing a welded blank (1) includes providing two precoated sheets (2), butt welding the precoated sheets (2) using a filler wire. The precoating (5) entirely covers at least one face (4) of each sheet (2) at the time of butt welding. The filler wire (20) has a carbon content between 0.01 wt. % and 0.45 wt. %. The composition of the filler wire (20) and the proportion of filler wire (20) added to the weld pool is chosen such that the weld joint (22) has (a) a quenching factor FTWJ: FTWJ?0.9FTBM?0, where FTBM is a quenching factor of the least hardenable substrate (3), and FTWJ and FTBM are determined: FT=128+1553×C+55×Mn+267×Si+49×Ni+5×Cr?79×Al?2×Ni2?1532×C2?5×Mn2?127×Si2?40×C×Ni?4×Ni×Mn, and (b) a carbon content CWJ<0.15 wt. % or, if CWJ?0.15 wt. %, a softening factor FAWJ such that FAWJ>5000, where FA=10291+4384.1×Mo+3676.9Si?522.64×Al?2221.2×Cr?118.11×Ni?1565.1×C?246.67×Mn.Type: GrantFiled: November 26, 2018Date of Patent: April 2, 2024Assignee: ARCELORMITTALInventors: Cristian Alvarez, Thierry Lizon, Maria Poirier
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Patent number: 11938544Abstract: A system includes a mobile platform that includes a metal powder production machine that receives solid and continuous metal and outputs a metal powder. The mobile platform further includes an additive manufacturing system that receives the metal powder and outputs a manufactured component.Type: GrantFiled: September 28, 2017Date of Patent: March 26, 2024Assignee: SCHLUMBERGER TECHNOLOGY CORPORATIONInventors: Srinand Sreedharan Karuppoor, Manuel Marya, Iain Michael Cooper
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Patent number: 11938539Abstract: A build unit for additively manufacturing three-dimensional objects may include an energy beam system having one or more irradiation devices respectively configured to direct one or more energy beams onto a region of a powder bed, and an inertization system including an irradiation chamber defining an irradiation plenum, one or more supply manifolds, and a return manifold. The one or more supply manifolds may include a downflow manifold configured to provide a downward flow of a process gas through at least a portion of the irradiation plenum defined by the irradiation chamber, and/or a crossflow manifold configured to provide a lateral flow of the process gas through at least a portion of the irradiation plenum defined by the irradiation chamber. The return manifold may evacuate or otherwise remove process gas from the irradiation plenum defined by the irradiation chamber.Type: GrantFiled: April 16, 2021Date of Patent: March 26, 2024Assignees: General Electric Company, Concept Laser GmbHInventors: Eric Edward Halla, Ramakrishna Venkata Mallina, Kishore Ramakrishnan, Shashwat Swami Jaiswal, Mohammed Mounir Shalaby, Peter Pontiller-Schymura
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Patent number: 11933188Abstract: A method of manufacturing a shroud segment for gas turbine engine includes providing an insert having a plurality of pins that extend into a platform cavity portion of a mold cavity. A powder injection molding feedstock is injected. When the green part is disengaged from the mold, each elongated feature is slid out of the green part to define a respective elongated cooling passage in the platform. The method may include, after debinding and sintering, projecting a coating material while defining an obstruction between source of coating material and the open end of each elongated feature with a shoulder of the element to prevent the coating material from reaching the open end, followed by machining to remove at least a part of the shoulder.Type: GrantFiled: May 13, 2021Date of Patent: March 19, 2024Assignee: PRATT & WHITNEY CANADA CORP.Inventors: Marc Campomanes, Orlando Scalzo, Bruno Chatelois
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Patent number: 11919082Abstract: A method for manufacturing a turbine shroud segment with at least one undercut region. The method includes forming a removable insert including an external surface corresponding to at least a portion of a wall of the undercut region in the turbine shroud segment; placing the removable insert in a mold including a mold cavity corresponding to a shape of the turbine shroud segment; injecting a metal injection molding (MIM) feedstock into the mold cavity and around the removable insert to form a shroud green body with the at least one undercut region; and, sintering the shroud green body to form the shroud body.Type: GrantFiled: October 28, 2021Date of Patent: March 5, 2024Assignee: Rolls-Royce CorporationInventors: Timothy Paul Fuesting, Logan Kroneman
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Patent number: 11920230Abstract: Methods for processing an iron cobalt alloy, along with components formed therefrom, are provided. The method may include: pre-annealing a sheet of an iron cobalt alloy at a pre-anneal temperature (e.g., about 770° C. to about 805° C.); thereafter, cutting a component from the sheet; thereafter, heat-treat annealing the component at a treatment temperature (e.g., about 845° C. to about 870° C.) for a treatment period (e.g., about 1 minute to about 10 minutes); and thereafter, exposing the component to oxygen at an oxidizing temperature to form an insulation layer on a surface of the component.Type: GrantFiled: August 20, 2021Date of Patent: March 5, 2024Assignee: General Electric CompanyInventors: Fabian Isaza, Pablo Gabriel Piazza Galarza
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Patent number: 11913099Abstract: Press hardened steels exhibit increased strength in the press hardened steel parts without a corresponding decrease in elongation. Substitutional elements are included in the steel composition to increase the strength of martensite through a combination of substitutional solute strengthening and a reduction in softening that results from autotempering. Softening as a result of autotempering is minimized by suppression of the martensite start (Ms) temperature through the alloying. As a result of the increased hardenability in the proposed compositions that results from various additions of manganese, chromium, molybdenum, and niobium, the steel compositions permit a boron-free press hardening steel.Type: GrantFiled: February 23, 2018Date of Patent: February 27, 2024Assignee: Cleveland-Cliffs Steel Properties Inc.Inventor: Erik James Pavlina
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Patent number: 11905583Abstract: Exemplary methods of cooling a semiconductor component substrate may include heating the semiconductor component substrate to a temperature of greater than or about 500° C. in a chamber. The semiconductor component substrate may be or include aluminum. The methods may include delivering a gas into the chamber. The gas may be characterized by a temperature below or about 100° C. The methods may include cooling the semiconductor component substrate to a temperature below or about 200° C. in a first time period of less than or about 1 minute.Type: GrantFiled: June 9, 2021Date of Patent: February 20, 2024Assignee: Applied Materials, Inc.Inventors: Joseph F. Behnke, Joseph Frederick Sommers, Sumit Agarwal
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Patent number: 11897193Abstract: An example of a build material slurry includes metallic particles having an individual particle size up to 20 ?m, from about 0.01 wt % up to 1 wt % of a water-soluble binder, based on a weight of the metallic particles, and water. The build material slurry is a ready-to-use three-dimensional (3D) printing build material.Type: GrantFiled: October 24, 2017Date of Patent: February 13, 2024Assignee: Hewlett-Packard Development Company, L.P.Inventors: Thomas Anthony, Lihua Zhao
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Patent number: 11897032Abstract: An apparatus includes a wall that defines a shaft, a powder platform configured to support a powder bed within the shaft and configured to move through the shaft, and a sealing device that is in a compressed state from an outer perimeter of the sealing device to an inner perimeter of the sealing device such that the outer perimeter contacts the wall and the inner perimeter contacts the powder platform to form a seal between the powder platform and the wall. Another apparatus includes a wall that defines a shaft, a powder platform configured to support a powder bed within the shaft and configured to move through the shaft, and a sealing device comprising a non-fibrous material that is affixed to the powder platform and extends away from the powder platform, the sealing device contacting the wall to form a seal between the powder platform and the wall.Type: GrantFiled: July 2, 2021Date of Patent: February 13, 2024Assignee: The Boeing CompanyInventors: Anthony P. Marino, Scott H. Fife, Gary M. Lindahl
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Patent number: 11891682Abstract: An iron-based sintered alloy, which has a composition including, in terms of percent by mass, Ti: 18.4 to 24.6%, Mo: 2.8 to 6.6%, C: 4.7 to 7.0%, Cr: 7.5 to 10.0%, Ni: 4.5 to 6.5%, Co: 1.5 to 4.5%, Al: 0.6 to 1.0%, the balance being Fe and unavoidable impurities, wherein the alloy has a structure in which hard particles are dispersed in an island form in a matrix, among other characteristics.Type: GrantFiled: July 7, 2020Date of Patent: February 6, 2024Assignee: THE JAPAN STEEL WORKS, LTD.Inventors: Yusuke Watanabe, Kakeru Kusada, Tetsuo Makida, Youhei Sawamura
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Patent number: 11890638Abstract: A powder supply device includes a hopper accommodating powder, a cylindrical roller provided below the hopper and rotatable around a rotational axis, and a wall surface storing the powder in a space between the roller and the wall surface. The powder supply device moves the powder stored between the roller and the wall surface in a rotation direction of the roller and drops the powder by the roller rotating. A plurality of groove portions extending in an axial direction are formed in a peripheral surface of the roller. At least one of the groove portions is formed such that a capacity allowing the powder to be accommodated changes in the axial direction.Type: GrantFiled: October 5, 2018Date of Patent: February 6, 2024Assignee: IHI CORPORATIONInventors: Daiki Hayashi, Tetsuyuki Terauchi, Yuichiro Nakayama, Ken Akiyama, Miki Shinagawa
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Patent number: 11883882Abstract: A method of forming a component from a part in the green state, including selecting at least one first portion of the part to undergo a different local volume reduction from at least one second portion to obtain the component. The green part is provided with the first portion(s) having a first solid loading and the second portion(s) having a second solid loading different from the first solid loading, then debound and sintered to obtain the component. The different first and second solid loadings produce the different local volume reduction in the first portion(s). The first portion(s) can be selected by determining a resulting final shape obtained from debinding and sintering a green part having a uniform first volumetric proportion of binder, and selecting the first portion(s) requiring a different local deformation than that producing the resulting final shape to obtain a desired final shape.Type: GrantFiled: July 21, 2021Date of Patent: January 30, 2024Assignee: PRATT & WHITNEY CANADA CORP.Inventors: Orlando Scalzo, Marc Campomanes, Guillaume Poitras
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Directionally solidified high-boron and high-vanadium high-speed steel and method for preparing same
Patent number: 11878344Abstract: Disclosed are a high-boron high-vanadium high-speed steel and a method for preparing the same. Pig iron, scrap steel, ferrochromium, ferromanganese, ferroboron, ferrovanadium, industrial pure iron, ferromolybdenum, ferrotungsten, ferrosilicon and ferrotitanium are subjected to smelting at 1580-1600° C. and refining to obtain a liquid steel. The liquid steel is subjected to superheating, and directional solidification at a casting temperature of 1420-1430° C., and cooled to room temperature to obtain the directionally solidified high-speed steel.Type: GrantFiled: June 9, 2022Date of Patent: January 23, 2024Assignee: XI'AN JIAOTONG UNIVERSITYInventors: Shengqiang Ma, Ping Lv, Pengjia Guo, Jiandong Xing, Xu Tan, Shasha Fu -
Patent number: 11872759Abstract: An irradiation device of a lamination molding apparatus includes: at least one laser source, generating a laser beam; a first galvano scanner, scanning the laser beam; a second galvano scanner, scanning the laser beam; and an irradiation controller, controlling the laser source, the first galvano scanner, and the second galvano scanner. Irradiable ranges of the laser beams by using the first galvano scanner and the second galvano scanner respectively include an entire of a molding region. A first X-axis galvano mirror and a first Y-axis galvano mirror of the first galvano scanner and a second X-axis galvano mirror and a second Y-axis galvano mirror of the second galvano scanner are disposed to be plane-symmetric to each other.Type: GrantFiled: September 29, 2020Date of Patent: January 16, 2024Assignee: Sodick Co., Ltd.Inventors: Atsushi Kawamura, Kensuke Kashimura, Toshio Kaji, Yoshifumi Ichikawa, Yasuyuki Miyashita
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Patent number: 11873537Abstract: A method for producing a component may include one or more of the following: providing and/or producing a profiled structural part, the structural part including a predetermined profile along its length; heat treating the profiled structural part; and press hardening the profiled structural part in a press-hardening tool. The profiled structural part in the press-hardening tool may be cooled in an interior thereof by circulating air, where during cooling of the profiled structural part in the press-hardening tool, different material properties are specifically set in at least two regions of the profiled structural part.Type: GrantFiled: June 18, 2020Date of Patent: January 16, 2024Assignee: Bayerische Motoren Werke AktiengesellschaftInventors: Thomas Hoesl, Ulrich Schmid, Markus Wierer, Siegfried Georg Zehentbauer
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Patent number: 11872627Abstract: A fluid flow apparatus configured to provide a flow of fluid with particular flow profiles to a process chamber of an additive manufacturing apparatus is provided. The fluid flow apparatus includes a plurality of openings forming a first flow region, a second flow region, a third flow region, and a fourth flow region in adjacent arrangement along an axis in the process chamber between the build platform and the laser window. A controller is configured to execute instructions that perform operations that include flowing, via the second flow region, the flow of fluid along a second distance along the axis at a second velocity range between approximately 1.0 meters per second (m/s) and 6.0 m/s, and flowing, via the fourth flow region, another flow of fluid along a fourth distance along the axis at a fourth velocity range between approximately 0.1 m/s and 4.5 m/s.Type: GrantFiled: June 1, 2021Date of Patent: January 16, 2024Assignees: GE Additive Germany GmbH, Concept laser GmbHInventors: Benedikt Roidl, Thomas Fauner, Peter Pontiller-Schymura
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Patent number: 11851739Abstract: Provided are a high-strength magnesium alloy profile, a preparation process therefor and the use thereof, wherein same relate to the technical field of the formation of high-strength magnesium alloys. A strengthening phase of the high-strength magnesium alloy profile in an extrusion state mainly comprises LPSO phase and ? phase, wherein the volume fraction of LPSO phase is 1-40%; and the volume fraction of ? phase is 1-20%. A strengthening phase of the high-strength magnesium alloy profile in an aging state mainly comprises LPSO phase, ? phase, ?? phase and ?? phase, wherein the volume fraction of LPSO phase is 1-40%; the volume fraction of ? phase is 1-20%; the number density of ?? phase is 1015-1025 m?3, and the length to thickness ratio l/d thereof is 1:20; and the number density of ?? phase is 1014-1024 m?3 and the length to thickness ratio l/d thereof is 1:50.Type: GrantFiled: July 1, 2019Date of Patent: December 26, 2023Assignee: Chongqing UniversityInventors: Jingfeng Wang, Kui Wang, Shijie Liu, Xing Peng, Fusheng Pan