Patents Examined by Nicholas Wang
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Patent number: 10030911Abstract: In a process and apparatus for the reduction of metal oxides (3) to form metalized material by contact with hot reducing gas, which is produced at least partially by catalytic reformation of a mixture of a gas containing carbon dioxide (CO2) and/or steam (H2O) with gaseous hydrocarbons, the heat for the endothermal reformation processes which take place during the reformation is provided at least partially by the combustion of a fuel gas.Type: GrantFiled: July 28, 2015Date of Patent: July 24, 2018Assignee: PRIMETALS TECHNOLOGIES AUSTRIA GMBHInventors: Robert Millner, Guenter Peer
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Patent number: 10023953Abstract: A method for making a sputtering target including steps of encapsulating and hot isostatically pressing at least one mass of metal powder (e.g., tantalum), having a particle size ranging from about 10 to about 1000 ?m, with at least about 10 percent by weight of particles having a particle size greater than about 150 ?m (for example, about 29 to about 56 percent (e.g., about 35 to about 47 percent) by weight of the particles in the at least one mass of metal powder having a particle size that is larger than 150 microns, but below about 250 ?m), for defining at least a portion of a sputtering target body, having an essentially theoretical random and substantially uniform crystallographic texture.Type: GrantFiled: April 8, 2015Date of Patent: July 17, 2018Assignee: H.C. STARCK INC.Inventors: Patrick Hogan, Paul Aimone, Joseph Flanigan, Marcel Hagymasi, Helmut Haas
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Patent number: 10017841Abstract: Copper alloy casting contains Cu: 58-72.5 mass %; Zr: 0.0008-0.045 mass %; P: 0.01-0.25 mass %; one or more elements selected from Pb: 0.01-4 mass %, Bi: 0.01-3 mass %, Se: 0.03-1 mass %, and Te: 0.05-1.2 mass %; and Zn: a remainder, wherein [Cu]?3[P]+0.5([Pb]+[Bi]+[Se]+[Te])=60-90, [P]/[Zr]=0.5-120, and 0.05[?]+([Pb]+[Bi]+[Se]+[Te])=0.45-4 (the content of an element ‘a’ is denoted as [a] mass %; the content of ? phase is denoted as [?]% by area ratio; and an element ‘a’ that is not contained is denoted as [a]=0). The total content of ? phase and ? phase is 85% or more, ? phase content is 25% or less by area ratio, and mean grain size in the macrostructure during melt-solidification is 250 ?m or less.Type: GrantFiled: August 10, 2005Date of Patent: July 10, 2018Assignee: MITSUBISHI SHINDOH CO., LTD.Inventor: Keiichiro Oishi
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Patent number: 10010935Abstract: The present invention provides iron powder for dust cores that has excellent compressibility and low iron loss after formation. In the iron powder for dust cores, Si content is 0.01 mass % or less, apparent density is 3.8 g/cm3 or more, the ratio of iron powder particles with a particle size of 45 ?m or less is 10 mass % or less, the ratio of iron powder particles with a particle size of over 180 ?m and 250 ?m or less is less than 30 mass %, the ratio of iron powder particles with a particle size of over 250 ?m is 10 mass % or less, and the Vickers hardness (test force: 0.245 N) of a powder cross-section is 80 Hv or less.Type: GrantFiled: December 2, 2013Date of Patent: July 3, 2018Assignee: JFE STEEL CORPORATIONInventors: Takuya Takashita, Naomichi Nakamura
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Patent number: 10006105Abstract: The present invention addresses the problem of providing a novel, solid silver-copper alloy. Provided is a solid silver-copper alloy in which the concentration of copper contained in the silver-copper alloy is 0.1-99.94 wt %, and which has, as the principal constituent thereof, a non-eutectic structure which does not contain a eutectic when the solid silver-copper alloy is at room temperature. This silver-copper alloy can be produced by mixing a fluid containing silver ions and copper ions with a fluid containing a reducing agent, and separating silver-copper alloy particles therefrom. It is preferable to mix the fluid containing the silver ions and copper ions with the fluid containing the reducing agent in a thin-film fluid formed between processing surfaces arranged so as to face one another, capable of approaching toward and separating from one another, and capable of having at least one surface rotate relative to the other.Type: GrantFiled: August 16, 2012Date of Patent: June 26, 2018Assignee: M. TECHNIQUE CO., LTD.Inventors: Masaki Maekawa, Daisuke Honda, Masakazu Enomura
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Patent number: 10006114Abstract: Titanium alloy that is formed by subjecting titanium alloy to a treatment containing a hydrogen storing step for making the titanium alloy store hydrogen therein, a solution-treatment step for heating the titanium alloy having the hydrogen stored therein in the hydrogen storage step to apply a solution treatment to the hydrogen-stored titanium alloy, a cooling step for cooling the heated hydrogen-stored titanium alloy to develop martensitic transformation in the hydrogen-stored titanium alloy, a hot rolling step for heating the martensitic-transformed titanium alloy to a temperature which is not more than a predetermined transformation point and hot-rolling the martensitic-transformed titanium, and a dehydrogenation step for dehydrogenating the hot-rolled titanium alloy, thereby bringing the titanium alloy with the superplastic property.Type: GrantFiled: May 22, 2014Date of Patent: June 26, 2018Assignees: HONDA MOTOR CO., LTD., THE JAPAN RESEARCH INSTITUTE OF INDUSTRIAL SCIENCEInventors: Jun Nakahigashi, Kyo Takahashi
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Patent number: 9993874Abstract: A chromium-iron interconnect includes at least one of Fe rich regions in the interconnect and carbon in the interconnect.Type: GrantFiled: February 24, 2015Date of Patent: June 12, 2018Assignees: BLOOM ENERGY CORPORATION, STACKPOLE INTERNATIONAL POWDER METAL, ULCInventors: Rohith Shivanath, Brendan Ayre, Tad Armstrong, Michael Gasda, Daniel Darga, Harald Herchen, Chockkalingam Karuppaiah, Brandon Dawson, Ravi Oswal
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Patent number: 9970087Abstract: In the present invention, a permanent magnet with excellent temperature properties and magnetic properties which will not significantly deteriorate can be stably prepared, by using a raw alloy for the R-T-B based permanent magnet in which the rare earth element(s) composed of at least one selected from the group consisting of Y, La and Ce is selected as a predetermined amount of the rare earth element R in the R-T-B based permanent magnet and a proper amount of Ca is contained.Type: GrantFiled: April 14, 2015Date of Patent: May 15, 2018Assignee: TDK CORPORATIONInventors: Ryuji Hashimoto, Yasushi Enokido, Hironori Wada
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Patent number: 9951401Abstract: This boron-containing aluminum material is obtained by carrying out the following: a mixed powder, obtained by mixing a boride powder containing first boride particles, second boride particles and particles of unavoidable impurities with an aluminum powder or aluminum alloy powder that forms a matrix, is filled into in a square aluminum pipe having a prescribed shape and then rolled by using pressure rolls the gap between which is adjusted.Type: GrantFiled: October 7, 2013Date of Patent: April 24, 2018Assignee: Kobe Steel, Ltd.Inventors: Takashi Choda, Yukihide Honda, Tsuyoshi Suzuki, Hitoshi Ishida, Ryutaro Wada, Yoshiki Takebayashi, Tatsuhiko Kusamichi, Fumiaki Kudo
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Patent number: 9930729Abstract: Described herein is a method of forming a heat-treated material includes positioning the heat-treated material between first and second susceptors. Each of the first and second susceptors includes a tool face shaped according to a desired shape of the heat-treated material. The method also includes applying a low-strength magnetic field to the first and second susceptors to heat the first and second susceptors. Further, the method includes compressing the heat-treated material between the first and second susceptors to form the heat-treated material into the desired shape. The method additionally includes applying a high-strength magnetic field to the heat-treated material before compressing the heat-treated material between the first and second susceptors.Type: GrantFiled: April 27, 2015Date of Patent: March 27, 2018Assignee: The Boeing CompanyInventors: Marc R. Matsen, Mark A. Negley
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Patent number: 9920407Abstract: A cold rolled steel sheet according to the present invention satisfies an expression of (5×[Si]+[Mn])/[C]>11 when [C] represents an amount of C by mass %, [Si] represents an amount of Si by mass %, and [Mn] represents an amount of Mn by mass %, a metallographic structure before hot stamping includes 40% to 90% of a ferrite and 10% to 60% of a martensite in an area fraction, a total of an area fraction of the ferrite and an area fraction of the martensite is 60% or more, a hardness of the martensite measured with a nanoindenter satisfies an H2/H1<1.10 and ?HM<20 before the hot stamping, and TS×? which is a product of a tensile strength TS and a hole expansion ratio ? is 50000 MPa·% or more.Type: GrantFiled: January 11, 2013Date of Patent: March 20, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
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Patent number: 9920433Abstract: A build piece is made from a build plan by an additive metal deposition process, the build plan created from a three dimensional definition of a desired part, the build plan having a first set of dimensions corresponding to the desired part and includes a support structure. The build piece is to a chemical etchant such that the support structure is removed from the build piece and the dimensions of the build piece corresponding to the desired part are reduced to a second set of dimensions.Type: GrantFiled: January 12, 2015Date of Patent: March 20, 2018Assignee: Incodema3D, LLCInventors: Kevin Engel, Scott Volk, Jerry Rushak, Peter Engel
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Patent number: 9920405Abstract: A surface-treated component manufacturing method and apparatus capable of detecting an end of a steel bar. Quenching (surface treatment) is locally applied to a plurality of steel bars aligned end-to-end in an axial direction while moving the steel bars in the axial direction. Quenched portions are locally formed on each of the steel bars through a moving step, a detecting step, and a quenching step. In the detecting step, an end portion of one steel bar is displaced relative to an end portion of another steel bar with a pressure roller device, and passage of the end of the one or another steel bar is detected with a detection sensor. In the quenching step, the quenched portions are locally formed on each of the steel bars with a quenching device at a quenching timing determined on the basis of the result of detection by the detection sensor.Type: GrantFiled: February 11, 2015Date of Patent: March 20, 2018Assignee: Hitachi Automotive Systems, Ltd.Inventors: Ryoju Obata, Yoshihiro Funayama, Tatsuya Yahagi, Masahiro Yamada
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Patent number: 9905362Abstract: A method for manufacturing a rare-earth magnet, through hot deformation processing, having a high degree of orientation at the entire area thereof and high remanence, without increasing processing cost including a step of press-forming powder as a rare-earth magnetic material to form a compact S; and a step of performing hot deformation processing to the compact S, thus manufacturing the rare-earth magnet C. The hot deformation processing includes two steps of extruding and upsetting. The extruding is to place a compact S in a die Da, and apply pressure to the compact S? in a heated state with an extrusion punch PD so as to reduce the thickness for extrusion to prepare the rare-earth magnet intermediary body S? having a sheet form, and the upsetting is to apply pressure to the rare-earth magnet intermediary body S? in the thickness direction to reduce the thickness, thus manufacturing the rare-earth magnet C.Type: GrantFiled: October 17, 2013Date of Patent: February 27, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Daisuke Ichigozaki, Noritaka Miyamoto, Tetsuya Shoji, Yuya Ikeda, Akira Manabe
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Patent number: 9903007Abstract: The present invention provides a hypereutectic aluminum-silicon alloy die-cast member which contains 20.0% by mass to 30.0% by mass of silicon and also has a thickness of 2.5 mm or less, and a method for producing the same. Disclosed is a die-cast member made of a hypereutectic aluminum-silicon alloy containing 20.0% by mass to 30.0% by mass of silicon, wherein the die-cast member has a thickness of 2.5 mm or less and an average size of primary crystal Si is 0.04 mm to 0.20 mm.Type: GrantFiled: September 24, 2013Date of Patent: February 27, 2018Assignee: JOSHO GAKUEN EDUCATIONAL FOUNDATIONInventors: Toshio Haga, Hiroshi Fuse
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Patent number: 9896744Abstract: Provided is a process for recovering metals from solid radioactive waste, preferably uranium, cesium, mercury, thorium, rare earths or combinations thereof. The process comprises a leaching step and a separation step. The leaching step comprises contacting the solid radioactive waste with an aqueous inorganic acid and a leaching salt to produce a mixture of a metal-rich leachate and a metal-poor waste, which are separated in the separation step. Also provided is a process for recovering metals from solid radioactive waste comprising an attrition step, a leaching step, a washing step, a combination step and a recovery step.Type: GrantFiled: June 1, 2015Date of Patent: February 20, 2018Assignee: Her Majesty the Queen in Right of Canada as Represented by the Minister of Natural Resources CanadaInventors: Nicolas Reynier, Rolando Lastra, Nabil Bouzoubaa, Mark Chapman
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Patent number: 9887341Abstract: A method of production of core/shell type nanoparticles includes the following steps: a first step of applying a first power to cause the generation of the plasma so as to selectively cause the precipitation of a first metal so as to form nanoparticles as cores and a second step of applying a second power which is larger than the first power to cause the generation of the plasma so as to cause the precipitation of a second metal which has a smaller oxidation reduction potential than the first metal on the core surface so as to form shells which are comprised of the second metal which cover the cores which are comprised of the first metal.Type: GrantFiled: January 29, 2015Date of Patent: February 6, 2018Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, NATIONAL UNIVERSITY CORPORATION NAGOYA UNIVERSITYInventors: Masao Watanabe, Mamoru Ishikiriyama, Youhei Kinoshita, Nagahiro Saito, Tomohito Sudare, Tomoki Kodama
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Patent number: 9879336Abstract: A cold-rolled steel sheet containing: in mass %, C: 0.0005 to 0.0045%; Mn: 0.80 to 2.50%; Ti: 0.002 to 0.150%; B: 0.0005 to 0.01%, in which (1) Expression is satisfied, and a balance being composed of iron and impurities, in which at the position of ¼ thickness of a sheet thickness, a random intensity ratio (A) of the {332}<110> orientation is 3 or less, a random intensity ratio (B) of the {557}<9 16 5> orientation and a random intensity ratio (C) of the {111}<112> orientation are both 7 or more, and {(B)/(A)?5} and {(B)>(C)} are satisfied.Type: GrantFiled: July 31, 2013Date of Patent: January 30, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Natsuko Sugiura, Shigeru Yonemura, Naoki Maruyama
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Patent number: 9845523Abstract: The disclosure is directed to a method of forming high-aspect-ratio metallic glass articles that are substantially free of defects and cosmetic flaws by means of rapid capacitive discharge forming. Metallic glass alloys that are stable against crystallization for at least 100 ms at temperatures where the viscosity is in the range of 100 to 104 Pa-s are considered as suitable for forming such high-aspect-ratio articles.Type: GrantFiled: March 17, 2014Date of Patent: December 19, 2017Assignees: Glassimetal Technology, Inc., Apple Inc.Inventors: Joseph P. Schramm, Jong Hyun Na, Marios D. Demetriou, David S. Lee, William L. Johnson
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Patent number: 9803263Abstract: A method for manufacturing a wear resistant component, includes the steps of: providing a mould defining at least a portion of the component; providing a powder mixture comprising a first powder of tungsten carbide and a second powder of a cobalt-based alloy, wherein the powder mixture comprises 30-70 vol % of the first powder of tungsten carbide and 70-30 vol % of the second powder of the cobalt-based alloy and the second powder of cobalt-based alloy comprises 20-35 wt % Cr, 0-20 wt % W, 0-15 wt % Mo, 0-10 wt % Fe, 0.05-4 wt % C and balance Co, wherein the amounts of W and Mo fulfills the requirement 4<W+Mo<20; filling the mould with the powder mixture; and subjecting the mould to Hot Isostatic Pressing (HIP) at a predetermined temperature, a predetermined isostatic pressure and for a predetermined time so that the particles of the powder mixture bond metallurgically to each other.Type: GrantFiled: September 11, 2013Date of Patent: October 31, 2017Assignee: Sandvik Intellectual Property ABInventor: Tomas Berglund