Patents Examined by Nicole T Gugliotta
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Patent number: 7892623Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which plural pillar-shaped honeycomb units are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall interposed therebetween. Herein, each honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles. A cross-sectional area of the honeycomb unit on a cross section perpendicular to the longitudinal direction is at least about 5 cm2 and at most about 50 cm2. A region in which a sealing material layer is not formed is provided on both ends of the side faces of each of the honeycomb unit, each of the ends accounting for at least about 0.3% and at most about 5% of the length of the honeycomb structured body.Type: GrantFiled: December 30, 2005Date of Patent: February 22, 2011Assignee: Ibiden Co., LtdInventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
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Patent number: 7846526Abstract: The honeycomb structural body comprises pillar-shaped honeycomb structural porous ceramic members formed by arranging a plurality of cells through cell walls, and a sealing material layer interposed between the ceramic members and having a specific surface area of approximately 10 to 100 m2/g, and the honeycomb structural body is constructed by bonding a plurality of porous ceramic members through sealing material layer as an exhaust gas convertion apparatus.Type: GrantFiled: December 27, 2005Date of Patent: December 7, 2010Assignee: Ibiden Co., LtdInventor: Masafumi Kunieda
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Patent number: 7815994Abstract: The invention provides a method for producing a porous body comprising: a starting material mixing step of mixing ceramic particles serving as an aggregate and a sintering aid which includes at least one element selected from the group consisting of rare earth elements, alkaline earth elements, Al and Si such that the amount of the sintering aid is about 1.0% by weight or less relative to the total amount of the ceramic particles and the sintering aid to form a puddle; and a molding and firing step of molding the puddle into a molded body and firing the molded body.Type: GrantFiled: March 30, 2007Date of Patent: October 19, 2010Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Hiroki Sato, Masayuki Hayashi
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Patent number: 7811651Abstract: A cellular structure such as a honeycomb window treatment comprises a plurality of rows of elongated cells secured to one another. Each of the rows is constructed by providing a first longitudinally extending length of material, which includes a first surface and a second surface, as well as, a lesser width portion and a greater width portion. A second length of material is also provided that includes a first surface and a second surface of the first material. The second surface of the second material is secured to the first surface over the greater width portion of the first material along a plurality longitudinally extending locations on the second surface of the second material to form a row. A longitudinally extending crease is also formed in the first material such that the lesser width portion and the greater width portion of the first material lie on opposite sides of the crease.Type: GrantFiled: April 21, 2009Date of Patent: October 12, 2010Assignee: Teh Yor Co., Ltd.Inventor: Fu-Lai Yu
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Patent number: 7803312Abstract: A ceramic honeycomb structural body is manufactured by molding silicon carbide raw powders into a honeycomb pillar shape and then firing it to form a sintered body. The silicon carbide raw powders are comprised of about 60 to about 80% by mass of particles of first particle group having one frequency peak in the particle size distribution and a particle size of 1.0 ?m to about 100 ?m, and about 20 to about 40% by mass of particles of a second particle group having a particle size of about 0.1 ?m or more and less than 1.0 ?m.Type: GrantFiled: December 29, 2006Date of Patent: September 28, 2010Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Hiroki Sato, Masayuki Hayashi
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Patent number: 7803447Abstract: There are provided a honeycomb structure capable of suppressing a decrease in isostatic strength attendant on the thinning of the honeycomb structure, a honeycomb structure converter thereof, and a method of manufacturing the honeycomb structure. There is provided a honeycomb structure 1 having a number of cells 3 partitioned by partition walls 2 and extending to a axial direction. There are the honeycomb structure wherein a thickness (TY) of a partition walls (2Y) whose longitudinal direction is one direction (Y-direction) in a section perpendicular to the axial direction of the honeycomb structure 1 is greater than that (TX) of a partition walls (2X) whose longitudinal direction is the other direction; and a honeycomb structure converter thereof. There is provided a method of molding the above-mentioned honeycomb structure, wherein the honeycomb structure is extrusion molded such that the Y-direction is a direction of gravity.Type: GrantFiled: August 27, 2002Date of Patent: September 28, 2010Assignee: NGK Insulators Ltd.Inventors: Takahiro Kondo, Yukihito Ichikawa
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Patent number: 7785694Abstract: The invention relates to an arrangement for lining the interior of a passenger vehicle such as an airplane including a honeycomb formation of several honeycombs arranged side by side. At its end, the honeycomb body is supported by a cover layer supported above and below the honeycomb formation such that by means of two cover layers glued onto the honeycomb formation, a layer design of the honeycomb paneling is created, which layer design is arranged so as to extend parallel to the outer skin of the aircraft and follow the curvature of the outer skin. The honeycomb formation used is made of paper or aramide honeycombs or of a mixed combination of both honeycomb types; on whose cross section of the honeycomb body a CFK cover layer is positioned to both ends of the honeycomb bodies. As an alternative, further CFK insulation layers are glued onto the outer surface of the respective cover layer supported above and below the honeycomb formation, which cover layers comprise a CFK or GFK.Type: GrantFiled: January 5, 2005Date of Patent: August 31, 2010Assignee: Airbus Deutschland GmbHInventors: Rainer Müller, Peter Turanski, Wilko Oestereich, Reinelt Thorsten
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Patent number: 7771851Abstract: The invention provides gypsum wallboard, made from gypsum-containing slurries having outstanding hydration rate characteristics comprising alpha-hemihydrate ground to a particular particle size distribution range and having a Blaine surface area in the range from about 3100 cm2/g to about 9000 cm2/g, alone or in combination with beta-hemihydrate.Type: GrantFiled: August 26, 2005Date of Patent: August 10, 2010Assignee: United States Gypsum CompanyInventors: Weixin David Song, Qiang Yu, Qiangxia Liu
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Patent number: 7762938Abstract: A three-dimensional support structure is provided and includes a single sheet of material that is folded into a repeating pattern of cells. Each of the cells is formed by first and second spaced-apart endwalls and first and second sloped sidewalls spanning between the endwalls. Each endwall comprises two plies of material while each sidewall comprises a single ply of material. The first and second sidewalls are adjoined at a folded edge. The cells are aligned such that the first endwall of one cell from the repeating pattern abuts the second endwall of an adjacent cell of the repeating pattern to form a four-ply wall of the material. A first liner may be attached to a first side of the folded material and a second liner may be attached to a second side of the folded material.Type: GrantFiled: July 24, 2006Date of Patent: July 27, 2010Assignee: Tessellated Group, LLCInventor: Gregory W. Gale
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Patent number: 7754309Abstract: A ceramic honeycomb structure body (1) including a configuration in which a plurality of porous honeycomb segments (2) are bound one another with an adhesive layer (3) interposed between each two neighboring porous honeycomb segments (2), where a plurality of protrusion portions (4) fixed to one of the adhesion surfaces (2a, 2b) respectively of two honeycomb segments (2, 2) opposed to each other with the adhesive layer (3) interposed between the two honeycomb segments (2, 2) are embedded into the adhesive layer (3).Type: GrantFiled: January 14, 2004Date of Patent: July 13, 2010Assignee: NGK Insulators, Ltd.Inventors: Jun Fujita, Naoshi Masukawa, Takashi Harada
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Patent number: 7749950Abstract: An object of the present invention is to provide a durable excellent stain-proofing property to the surface of a coating formed on a substrate surface of a building board without deteriorating the surface of the coating. The present invention also, provides a stain-proofing agent containing silica fine particles, an aqueous solvent and, as a stain-proofing improver, an alkali metal compound and/or an alkaline earth metal compound and/or a phosphorus compound and/or a clay mineral. The present invention also provides a building board having an excellent stain-proofing property prepared by applying a coating composition onto the surface of a substrate to form a coat, and then applying a stain-proofing agent onto the coat while the coat is in an unhardened state or applying a stain-proofing agent onto the coat after subjecting the coat to a roughening treatment to enhance the adhesion of the stain-proofing layer to the coat.Type: GrantFiled: July 5, 2006Date of Patent: July 6, 2010Assignee: Nichiha CorporationInventors: Masanori Ukai, Hiroyuki Yamauchi, Yasuhisa Imanishi
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Patent number: 7749606Abstract: An article with an organic-inorganic composite film that contains silica as its main component and does not separate from the substrate after the Taber abrasion test prescribed in Japanese Industrial Standards (JIS) R 3212. This composite film is formed of a coating solution containing a hydrophilic organic polymer by a sol-gel process. In this solution, for example, the amount of silicon alkoxide exceeds 3 mass % in terms of a SiO2 concentration. When the coating solution contains a phosphorus source, the molality of protons is 0.0001 to 0.2 mol/kg while the number of moles of water is at least four times the total number of moles of silicon atoms contained in the silicon alkoxide. This sol-gel process allows a film with excellent mechanical strength to be obtained even when the substrate is not heated up to a temperature exceeding 400° C. and the film thickness exceeds 250 nm.Type: GrantFiled: March 31, 2005Date of Patent: July 6, 2010Assignee: Nippon Sheet Glass Company, LimitedInventors: Kazuyuki Inoguchi, Teruyuki Sasaki, Kazutaka Kamitani
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Patent number: 7744980Abstract: Disclosed is a honeycomb ceramic article that exhibits a primary crystalline phase of cordierite having a coefficient of thermal expansion (CTE), wherein CTE<1.5×10?7/° C. over the temperature range of about 25° C. to about 800° C.; a total porosity, P, of at least 28%, a transverse I-ratio, IT, of less than 0.92; and a pore size distribution wherein at least 60% of the total pore volume is comprised of pores having diameters between 0.5 ?m and 5.0 ?m. Also provided is a ceramic honeycomb article comprising a phase of cordierite and exhibiting a mean CTE <1.0×10?7/° C. (from 25 to 800° C.) in at least one direction, and 28%?P?33%. Methods of manufacturing ceramic articles comprising the aforementioned cordierite compositions are also disclosed.Type: GrantFiled: December 20, 2005Date of Patent: June 29, 2010Assignee: Corning IncorporatedInventors: James Albert Boorom, Lin He, Gregory Albert Merkel
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Patent number: 7736720Abstract: The invention provides a light weight composite gypsum board including a foamed low density set gypsum core, a top non-foamed (or reduced-foamed) bonding high density layer and a bottom non-foamed (or reduced-foamed) bonding high density layer, a top cover sheet bonded to the foamed low density set gypsum core by the top non-foamed (or reduced-foamed) bonding high density layer, and a bottom cover sheet bonded to the foamed low density set gypsum core by the bottom non-foamed (or reduced-foamed) bonding high density layer. The foamed low density set gypsum core is prepared having a density of less than about 30 pcf using soap foam in the gypsum-containing slurry. The combination of components provide a composite gypsum board having light weight and high strength.Type: GrantFiled: September 29, 2006Date of Patent: June 15, 2010Assignee: United States Gypsum CompanyInventors: Qiang Yu, Weixin David Song
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Patent number: 7736717Abstract: A honeycomb body includes a honeycomb structure through which a fluid can flow and which is disposed in a tubular casing that is substantially gas-impermeable in a radial direction. The tubular casing includes at least one inner tubular casing part and at least one outer tubular casing part, in which at least the outer tubular casing part has cutouts at least in a subregion. The tubular casing has a reduced weight as compared to standard tubular casings, yet nevertheless has the same mechanical stability and gas-tightness. It is also possible to form the tubular casing with thermal expansion properties which are adapted to a subsequent use.Type: GrantFiled: April 17, 2006Date of Patent: June 15, 2010Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbHInventor: Hermann Josef Müller
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Patent number: 7727613Abstract: A ceramic honeycomb structure comprising a ceramic honeycomb body comprising axial grooves on its periphery and cell walls constituting a larger number of flow paths inside the grooves, and a peripheral wall layer covering the grooves, wherein there are stress release portions at least partially in the peripheral wall layer and/or between the peripheral wall layer and the grooves. The thermal expansion coefficient of the peripheral wall layer is preferably smaller than those of the cell walls in a radial direction. The peripheral wall layer is preferably formed on the ceramic honeycomb body formed by removing a peripheral wall from a ceramic green body, before or after firing the ceramic honeycomb body.Type: GrantFiled: June 17, 2003Date of Patent: June 1, 2010Assignee: Hitachi Metals, Ltd.Inventors: Hirohisa Suwabe, Yasuhiko Otsubo, Toshiaki Kimura
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Patent number: 7718246Abstract: An artificial honeycomb structure, and simple constructions therefrom, are provided, wherein at least a portion of at least one of the enclosing honeycomb cell walls is substantially porous, open, or permeable, and wherein at least one of the hollow cells comprises at least one substantially nonporous enclosing wall. The honeycomb and its constructions can be useful in applications that include, but are not limited to, heat exchange and storage, structural support, impact absorption, filtration, acoustic dampening, catalysis, and flow control and distribution.Type: GrantFiled: June 21, 2007Date of Patent: May 18, 2010Inventor: Ben Strauss
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Patent number: 7709076Abstract: A honeycomb body is formed of alternating layers that are smooth and partially structured. The layers form cavities that allow a fluid to flow in an axial flow direction. The structured layers have structural extremities in contact with smooth neighboring layers and inverted sections in the vicinity of their structural extremities. The sections protrude into the cavities and have a form approximately inverse of the structural extremities in a cross-section through the honeycomb body that runs perpendicularly to the flow direction in such a way that breaks are formed in the structural extremities. Counter-structures are configured in the vicinity of the inverted sections and/or structural extremities in the smooth layers. The structures engage with the structural extremities and/or inverted section. In the honeycomb body, relative displacements of the two layers in the flow direction are prevented by the co-operation of the inverted sections and the counter-structures.Type: GrantFiled: January 7, 2005Date of Patent: May 4, 2010Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbHInventors: Wolfgang Maus, Rolf Brück
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Patent number: 7695797Abstract: Corrosion resistant metallic honeycomb composed of a plurality of honeycomb cells having cell walls that include cell edges that form the edge of the honeycomb. A corrosion resistant coating that contains polyamideimide is used to cover the cell walls and cell edges. The corrosion resistant coating is preferably applied after the honeycomb structure has been formed.Type: GrantFiled: June 27, 2006Date of Patent: April 13, 2010Assignee: Hexcel CorporationInventor: Yen-Seine Wang
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Patent number: 7687411Abstract: The speaker member includes: a base material; and a resin film layer laminated on the base material through an adhesive layer. The adhesive layer has a heat shrinkage ratio of 0.5 to 1.0%; the resin film layer has a heat shrinkage ratio of 0.8 to 1.3%; and the heat shrinkage ratio of the adhesive layer is smaller than the heat shrinkage ratio of the resin film layer. The method of manufacturing a speaker comprises the steps of: applying a predetermined resin composition on a release material; drying the resin composition, so as to form a resin film layer on the release material; applying a predetermined adhesive on the resin film layer, so as to form an adhesive layer; attaching together the resin film layer formed on the release material and a base material through the adhesive layer, so as to form a laminate; subjecting the laminate to aging; and molding the laminate subjected to aging by using a metal mold having a predetermined shape.Type: GrantFiled: February 16, 2006Date of Patent: March 30, 2010Assignee: Onkyo CorporationInventors: Takeshi Fujitani, Masahiro Yoshida