Abstract: A stretch laminate comprises a carrier web extending lengthwise in a machine direction and widthwise in a cross direction between opposed side edges, the carrier web including an extensible zone and an inextensible zone disposed side-by-side across the width of the carrier web; and an elastomeric element laminated to the nonwoven layer over at least a portion of the extensible zone.
Type:
Grant
Filed:
September 19, 2007
Date of Patent:
May 17, 2011
Assignee:
Irving Personal Care Limited
Inventors:
Michael Vincent, John Roberts, Bhupinder Randhawa, James Raakman
Abstract: A machine for producing a nonwoven feeds continuous filaments onto two surfaces that form a convergent passage. At least one of the surfaces is moving to drive the continuous filaments through the passage to form the nonwoven web. The continuous filaments have filament portions that are respectively received on the two surfaces to form spaced lateral web parts joined by a central web part formed by the continuous filament portions bridging the convergent passage. A vacuum is applied through the surfaces to assist placement of the filament portions and to direct the web as it emerges from the passage onto a horizontal take-up conveyor.
Type:
Grant
Filed:
April 8, 2009
Date of Patent:
May 3, 2011
Assignee:
Maschinenfabrik Rieter AG
Inventors:
Frederic Noelle, Rolf Helmut Joest, Peter Anderegg
Abstract: A method of producing a nonwoven fabric comprising spinning a set of bicomponent fibers which include an external fiber component and an internal fiber component. The external fiber enwraps said internal fiber and has a higher elongation to break value than the internal fiber and a lower melting temperature than the internal fiber component. The set of bicomponent fibers are positioned onto a web and thermally bonded to produce a nonwoven fabric.
Type:
Grant
Filed:
September 26, 2008
Date of Patent:
May 3, 2011
Assignee:
North Carolina State University
Inventors:
Behnam Pourdeyhimi, Nataliya V. Fedorova, Stephen R. Sharp
Abstract: A substrate for artificial leathers, comprising a nonwoven fabric body made of microfine fiber bundles and an elastic polymer impregnated therein. The substrate for artificial leathers simultaneously satisfies the following requirements 1 to 4: (1) each of the microfine fiber bundles contains 6 to 150 bundled microfine long fibers in average; (2) a cross-sectional area of the microfine long fibers constituting the microfine fiber bundles is 27 ?m2 or less, and 80% or more of the microfine long fibers has a cross-sectional area of from 0.9 to 25 ?m2; (3) an average cross-sectional area of the microfine fiber bundles is from 15 to 150 ?m2; and (4) on a cross section parallel to a thickness direction of the nonwoven fabric body, cross sections of the microfine fiber bundles exist in a density of from 1000 to 3000/mm2 in average.
Abstract: Thermal compression moldable nonwoven multilayered fibrous batts having substantially uniform density are provided, which are useful, for example, for fabrication of multi-density molded parts, such as multi-density molded vehicle liners. The nonwoven multilayered fibrous batts of uniform density comprising needle-punched first and second (and optionally third and/or fourth) fibrous batt layers formed with different fiber blends, wherein the multilayered batt can be molded into acoustical parts having multi-densities.
Type:
Grant
Filed:
October 1, 2008
Date of Patent:
April 19, 2011
Assignee:
Polymer Group, Inc.
Inventors:
Gale Shipley, Anna Jean Sill, Stephen Foss
Abstract: It is an object of the present invention to provide a nonwoven fabric which is excellent in the heat resistance and the chemical resistance, of which the fiber diameter is small, which is excellent in the strength and of which the maximum pore diameter is small. A nonwoven fabric made of an ethylene/tetrafluoroethylene copolymer, characterized in that the nonwoven fabric is mutually fused continuous fibers of an ethylene/tetrafluoroethylene copolymer which has a melt viscosity of from higher than 100 to 1,500 Pa·s at 240° C.
Type:
Grant
Filed:
March 5, 2009
Date of Patent:
April 19, 2011
Assignee:
Asahi Glass Company, Limited
Inventors:
Daisuke Taguchi, Ken Iruya, Seigo Kotera
Abstract: An elastic material for use in an absorbent article is provided. The elastic material contains a crosslinked network formed from a branched block copolymer having a monoalkenyl aromatic midblock positioned between conjugated diene endblocks (e.g., butadiene-styrene-butadiene (“B-S-B”) triblock copolymer). Prior to crosslinking, the branched block copolymers have a relatively low viscosity and thus may be readily formed into a precursor elastic material (e.g., film, strands, web, etc.) that is subsequently crosslinked to achieve the desired elastic and mechanical properties. Crosslinking is typically achieved through the formation of free radicals (unpaired electrons) that link together to form a plurality of carbon-carbon covalent bonds at the conjugated diene endblocks.
Abstract: A nonwoven web material that includes an elastic component or material (e.g., nonwoven web, nonwoven web laminated to an elastic material, etc.) is provided. The elastic component contains a crosslinked network formed from a pentablock copolymer containing at least two monoalkenyl aromatic midblocks positioned between conjugated diene endblocks, such as butadiene-styrene-butadiene-styrene-butadiene (“BSBSB”) or isoprene-styrene-isoprene-styrene-isoprene (“ISISI”). Prior to crosslinking, the pentablock copolymers have a relatively low viscosity and thus may be readily formed into a precursor elastic material (e.g., film, strands, web, etc.) that is subsequently crosslinked to achieve the desired elastic and mechanical properties.
Abstract: A composite material which has excellent ballistic performance and has improved flexibility. Surprisingly, it has been found that a combination of poly(alpha-olefin) fiber and matrix resin provides these desirable product features. The resin matrix is a block copolymer of a conjugated diene and a vinyl aromatic monomer, preferably a styrene-isoprene-styrene block copolymer, that is applied as an aqueous composition. The fiber has a tenacity of at least about 35 g/d and a tensile modulus of at least about 1200 g/d. The composite has a total density equal to or less than about 100 g/m2 and a stiffness of less than about 2.5 pounds (1.14 kg) for a two layer structure of the composite, and a total areal density equal to or less than about 190 g/m2 and a stiffness of less than about 3.0 pounds (1.36 kg) for a four layer structure of the composite. The Peel Strength for a two layer structure of less than about 1.0 pounds (0.45 kg) for a two layer structure of the composite, and less than about 0.7 pounds (0.
Type:
Grant
Filed:
June 28, 2007
Date of Patent:
April 5, 2011
Assignee:
Honeywell International Inc.
Inventors:
Ashok Bhatnagar, Brian D. Arvidson, David A. Hurst, Danelle F. Powers, David A. Steenkamer
Abstract: The present disclosure is directed to a skin contacting product and a method of making same wherein the skin contacting product is formed of a laminated material having at least two distinct layers including a fabric layer and a film layer. The laminated material also has a film-like surface on a selected surface portion of the fabric layer which is formed by applying heat to the selected surface portion. The heat is applied at a temperature and for a period of time sufficient to form the film-like surface wherein the temperature and the period of time are dependent upon the physical characteristics of the laminated material.
Abstract: The present invention offers sheet molding material for obtaining a thin fuel cell bipolar plate with excellent conductivity and thickness precision, production method thereof, and a fuel cell bipolar plate made by molding the sheet molding material. It relates to sheet molding material for a fuel cell bipolar plate and production method thereof, wherein the sheet molding material has carbon particle layer on at least one surface of the resin sheet, and the percentage of particles of carbon layer in the sheet molding material is 70% to 90% by weight.
Abstract: A thermal camouflage material for use on a tank or other military vehicle in a desert environment includes an outer layer of knitted fiberglass alone or with polyester having an outer coating of PVC and carbon black, and an inner film of aluminum; and an inner layer defined by a three-dimensional decoupling fabric between the aluminum film on the outer layer. The decoupling fabric is formed of outer and inner polyester mesh films with polyaramid sandwiched therebetween.
Type:
Grant
Filed:
October 22, 2007
Date of Patent:
March 22, 2011
Assignee:
Her Majesty the Queen as represented by the Minister of National Defense of Her Majesty's Canadian Government
Abstract: A sanitary napkin comprising a topsheet having a body-facing side and comprising a plurality of discrete tufts of fibrous material. The topsheet has a lotion composition applied to at least a portion of the body-facing side thereof. An absorbent core is in fluid communication with the topsheet, the absorbent core having an average thickness of less than about 10 mm, and a free absorbent capacity of from about 4 to about 125 grams per gram.
Type:
Grant
Filed:
May 12, 2010
Date of Patent:
March 22, 2011
Assignee:
The Procter & Gamble Company
Inventors:
John Lee Hammons, John Richard Noel, Raphael Warren
Abstract: There is provided a substrate (1) capable of carrying uniformly dispersed, finely divided, particulate, solid particles, e.g., catalyst particles (10) and sustaining temperatures in excess of 1200 degrees F. The substrate comprises a top layer (2) for containing the particles (10) and composed of quartz fibers (4) with an average diameter of between about 0.1 and 4 microns and about 0 to 13% of microglass fibers having a softening point of about 1000 degrees F. A support layer (3) is composed of the fibers of the top layer and, in addition, bulk refractory, e.g., ceramic, fibers (6) having and average diameter of about 1 to 4 microns and 0 to 50% of chopped e-glass fiber (7). A method for producing the substrate is provided that includes wet laying the top and bottom layers in spaced apart times so that the juncture (8) between the two layers has intermingled fibers whereby the consolidated layers are not easily separated.
Type:
Grant
Filed:
March 21, 2008
Date of Patent:
March 1, 2011
Assignee:
Lydall, Inc.
Inventors:
Abhishek D. Saxena, Paul N. Segit, Stephen E. Gross
Abstract: A porous substrate and method of forming a porous substrate including providing a fiber material, providing at least one extrusion aid, and providing at least one washcoat precursor. The fiber material, the at least one extrusion aid and the at least one washcoat precursor are mixed to provide an extrudable batch. The extrudable batch is extruded into a green substrate. The green substrate is fired to form a porous rigid substrate and to form a washcoat at least partially coating the fiber material.
Abstract: An absorbent mixture consisting of an absorbent such as sodium or potassium polyacrylate, a fluent wax and a channeling agent. A product consisting of a porous member containing a mixture including an absorbent such as sodium or potassium polyacrylate, a fluent wax and a channeling agent.
Abstract: The present invention provides light weight, cost effective flame, fire and heat resistant compositions and materials for use in a variety of applications, as well as methods for producing and installing the compositions and materials in a variety of settings.
Abstract: To provide a reinforcing woven fabric, which is excellent in deformability, capable of following a complicated shape and excellent in retention of the shape, and a preform using it, a fiber reinforced plastic molded component and a process for producing them. Provided is a reinforcing woven fabric where a resin material is stuck on at least one surface of a fabric substrate containing a plurality of reinforcing fiber bundles, then the resin material stuck over two or more reinforcing fiber bundles is peeled from a part of the two or more reinforcing fiber bundles by varying the relative position of a plurality of reinforcing fiber bundles constituting the fabric substrate, wherein the maximum value of load till a tensile strain in a non fiber axial tensile test reaches 1% is in a range of 0.01 to 0.75 N.
Abstract: The present invention is generally directed to adhesive compositions comprising selected ratios of crystalline and amorphous polymers. In some versions of the invention, polymers capable of existing in different configurations (e.g., a polymer such as polypropylene which can exist in an atactic, syndiotactic. or isotactic configuration) are used to prepare adhesives of the present invention. As an example, a selected amount of isotactic polypropylene is blended with a selected amount of atactic polypropylene to prepare an adhesive composition having one or more performance properties (e.g., bond strength) that are superior to the performance properties of a conventional hot-melt adhesive. The adhesive compositions of the present invention are suitable for use in the preparation of laminated disposable absorbent products.
Abstract: Provided herein is a non-stratified, or homogeneous, non-woven composite having (a) strength-imparting fibers of a relatively high denier and (b) binder fibers of a lower denier that adhere the composite together and that form a smooth, stiff skin on the outer surfaces of the composite. In one instance, the strength-imparting fibers are staple fibers and the binder fibers are bicomponent fibers having a low melt component. In a variation, the composite also contains a small percentage by weight (that is, less than 20%) of flame retardant fibers that impart flame resistant properties to the composite. Preferably, all of the fibers are comprised of the same polymeric material (e.g., polyester), so that the composite is recyclable. The resulting composite exhibits excellent flame retardance, strength, and stiffness, as well as having a smooth surface for attachment of a decorative fabric or other material. A process for manufacturing such composites is also provided.