Abstract: Methods and systems are provided for purging condensate from a charge air cooler. In response to condensate in a charge air cooler during a tip-in, airflow is increased at a controlled rate to the intake manifold, purging condensate from the charge air cooler.

Abstract: The invention relates to an intercooler for a motor vehicle with an internal combustion engine that is supercharged in steps. In this case, the intercooler has an air outlet opening as well as two air inlet openings, a heat exchanger module being associated with each air inlet opening. Air channels of the two heat exchanger modules are ultimately brought together in an air box of the intercooler, which is connected to the air outlet opening. It is thus made possible to bring together compressed charging air from two supercharging assemblies only in the area of the intercooler. To improve the pressure ratios during operation of only one supercharging assembly, a non-return valve is provided in an air channel. Thus, a module for separately bringing the airways together can be eliminated, thereby reducing the installation space requirement.

Abstract: Methods and systems for minimizing the power consumed by a supercharger pump in an engine system. The methods and systems minimize the delta pressure across the pump with a control strategy for positioning the electronic throttle and supercharger bypass valve in a coordinated manner to deliver the required amount of fresh air flow into engine (i.e., the air flow associated with the driver's requested torque), while, at the same time, minimizing the power consumed by the supercharger pump for best fuel economy.

Abstract: A housing for a fresh gas supply device for an internal combustion engine with a turbocharger, includes a fresh gas connecting section which connects a charge air inlet and an air outlet. The housing has a main housing part and a housing cover, which can be removed from and secured to the main housing part. A corresponding fresh gas supply device includes the housing.

Abstract: According to one embodiment of the invention, a turbine housing includes a turbine inlet in fluid communication with a turbine volute configured to house a turbine wheel, the turbine inlet configured to direct an exhaust gas flow from an engine to the turbine wheel. The turbine housing also includes a turbine outlet in fluid communication with the turbine volute, the turbine outlet configured to direct the exhaust gas flow to an exhaust gas conduit and a first exhaust gas recirculation supply port located on and in fluid communication with the turbine outlet, the first exhaust gas recirculation supply port being configured to direct a portion of the exhaust gas flow to an exhaust gas recirculation supply conduit.

Abstract: The present invention relates to a turbocharger (1) for an internal combustion engine (2) having at least one exhaust-gas recirculation line (3) which enters via an exhaust-gas mixing-in opening (12) into an intake line (10) of the internal combustion engine (2); having a turbine (4); and having a compressor (5); which is drive-connected to the turbine (4) and which has a compressor wheel (6) which is arranged in a compressor housing (7) into which the intake line (10) opens via a compressor inlet (11), having a mixing device (18) for mixing recirculated exhaust gas and fresh air, with the mixing device (18) having at least two guide plates (21, 22) in the shape of truncated cone shell segments which are arranged radially offset with respect to one another and which delimit in each case one inflow gap (23, 24) at their longitudinal edges arranged offset with respect to one another.

Abstract: Embodiments for a turbine-generator position in a compressor bypass flow path are presented. In one example, a method for an engine having a compressor comprises generating energy via a turbine-generator positioned in a bypass flow path of the compressor. In this way, the energy of the recirculated intake air may be recovered by the turbine-generator.

Abstract: An oscillatory rotary engine comprising a toroidal housing having an intake port and an exhaust port. The housing supports an output shaft and a plurality of stacked rotors are disposed within the housing and coupled to the output shaft. Each rotor includes a plurality of pistons disposed in spaced relation to each other about a circumference of the rotor. A resilient coupler connects the rotors to the output shaft. Preferably, the coupler comprises a plurality of nested spiral cuts extending through the rotor. Each piston may include a pawl that is operative to engage ratchets located around the housing, thereby allowing rotation of each rotor in only one direction. The oscillatory rotary engine may further include a compression bypass port that is operative to relieve intake air pressure during compression, whereby the engine has a compression ratio that is less than its expansion ratio.

Abstract: A device is provided for compressor and charge air cooler protection in an internal combustion engine, such as a Diesel engine. The engine having an intake manifold and an exhaust manifold, first and second EGR routes, a charge air cooler, a turbocharger having a compressor and a turbine. A regulator is also provided for regulating the flow rate of exhaust gas and the splitting of exhaust gas between the first and second EGR route. A temperature sensor is also provided for sensing output temperature of gas at the outlet of said compressor. A method and computer readable medium embodying a computer program product are also provided that have a first phase of monitoring a parameter representative of the gas temperature at the output of the compressor and a second phase in which an activity involving engine components operation is performed. The activity is performed using temperature information determined in the monitoring phase.

Abstract: An assembly includes a cast cartridge component and a curved wall where the cast cartridge includes a base plate having an opening configured for receipt of a turbine wheel, an exhaust conduit having an inlet and an outlet, a cylindrical wall, and vanes disposed between the cylindrical wall and the base plate where adjacent vanes define throats; where the curved wall includes a proximal end and a distal end, and an upper edge and a lower edge; and where joinder of the proximal end and the outlet of the exhaust conduit, joinder of the upper edge and the cylindrical wall and joinder of the lower edge and the base plate forms a volute configured to direct exhaust received via the inlet to a turbine wheel via the throats. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.

Abstract: The invention relates to a turbocharger (1) having a wastegate arrangement (6), in which the leakage at the guide of the regulating flap in a multi-stage turbocharger arrangement is reduced. The turbocharger (1) comprises a compressor (2) and a turbine (3). The turbine (3) comprises a turbine housing (4) which has a turbine housing outlet (5), and a wastegate device (6) which has a regulating flap (7). The regulating flap (7) is arranged on a regulating flap shaft (9) which is guided in the turbine housing (4) by means of a bush (8). The bush (8) is provided with an annular groove (11) formed on its inner circumference (10), which annular groove (11) is connected by means of at least one connecting bore (12, 13) to an annular collecting groove (14) which is provided in the turbine housing (3) and which is connected by means of a relief bore (15) to the turbine housing outlet (5).

Abstract: An exemplary compressor housing includes a compressor volute; concentric walls that define an annular passage and a compressor wheel shroud disposed about a central axis where a compressor wheel positioned with respect to the shroud has an intended direction of rotation about the central axis; positioned with respect to the central axis, from a lower axial position to a higher axial position, a gas inlet to the annular passage, one or more ports extending between the shroud and the annular passage and a nozzle; and a gas volute to provide, to the gas inlet to the annular passage, gas having swirl in a direction opposite the intended direction of rotation of the compressor wheel. Various other exemplary devices, systems, methods, etc., are also disclosed.

Abstract: A method of operating a turbocharger apparatus on an internal combustion engine, having a first oil circuit and a second oil circuit, includes steps of sensing a plurality of engine operating parameters via a plurality of sensors associated with the internal combustion engine; providing oil to the engine from the first oil circuit at a first pressure level; controlling operation of the second oil circuit for said engine via an electronic control unit, based on the sensed engine operating parameters; and applying a variable hydraulic preload to said first and second bearing assemblies via the operation of the second oil circuit, wherein oil from the second oil circuit is provided at a second pressure level which is different from the first pressure level. A system usable for carrying out such method is also described.

Abstract: A supercharger lubricating structure for an internal combustion engine is provided that can supply oil to a supercharger through a short oil passage without use of external piping and downsize a lubricating oil pump. A supercharger lubricating structure for an internal combustion engine can be characterized by the following: A rotating shaft can be connected to a crankshaft via a joint. A connection pipe can be insertably passed through the crankshaft and the rotating shaft to allow an intra-crankshaft oil-feed passage and an intra-rotating-shaft oil-feed passage to communicate with each other. An eccentric shaft portion can be provided on the rotating shaft. A supercharger composed of an orbiting movable scroll and front and rear fixed scrolls can be provided on the eccentric shaft portion via needle bearings. The front and rear fixed scrolls can be provided with ball bearings and the needle bearing supporting the rotating shaft.

Abstract: Systems and methods for a charge-air-cooler are provided. The system may include an engine air passage, a charge-air-cooler including a plurality of heat exchange passages, and a condensate collector positioned within an interior of the charge-air-cooler, wherein the condensate collector is in fluid communication with at least one heat exchange passage and the engine air passage.

Abstract: An assembly includes a cast cartridge component that includes a base plate having an opening configured for receipt of a turbine wheel, a cylindrical wall that comprises a shroud portion, one or more supports disposed between the cylindrical wall and the base plate, an exhaust conduit that has an inlet, an outlet and a wastegate opening positioned intermediate the inlet and the outlet, and a substantially planar surface integral to the exhaust conduit, the wastegate opening located on the planar surface; and a wastegate outlet component that includes a cylindrical portion that extends between and defines an inlet and an outlet, and a cover portion configured to cover the substantially planar surface of the cast cartridge component to form a wastegate chamber where one or more openings provide for flow of exhaust from the wastegate chamber to the cylindrical portion. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.

Abstract: Various systems and methods are described for a charge air cooler coupled to an engine. One example method comprises collecting condensate discharged from the cooler in a condensation trap coupled to an outside surface of a bend in an outlet duct of the cooler; during a first condition, temporarily storing the condensate in a reservoir of the condensation trap; and, during first and second conditions, releasing the condensate to the outlet duct in a direction of airflow via a tube.

Abstract: A motor vehicle is provided having a combustion engine, an automatic transmission, a turbocharger with variable geometry pre-compressing combustion air for the combustion engine and a turbocharger control unit for varying the turbocharger geometry, the turbocharger control unit is equipped before a downshifting of the automatic transmission to vary the geometry in the turbocharger in the direction of a reduction of the rotational speed of the turbocharger.

Abstract: In the case where a low-pressure-side supercharging pressure acquired value corresponding to the pressure of inlet gas at the outlet of a low-pressure compressor operated in a twin supercharging mode is less than a target supercharging pressure in a single supercharging mode, changeover from the twin supercharging mode to the single supercharging mode is prohibited. Meanwhile, in the case where the low-pressure-side supercharging pressure acquired value is equal to or greater than the target supercharging pressure, the changeover from the twin supercharging mode to the single supercharging mode is permitted. Alternatively, in the case where a supercharging pressure during operation in the single supercharging mode is less than a target value of the pressure of supply gas at the outlet of the low-pressure compressor in the twin supercharging mode, changeover from the single supercharging mode to the twin supercharging mode is prohibited.

Abstract: A hybrid internal combustion engine having a cylinder, a piston disposed within the cylinder, the piston constructed and arranged to reciprocate within the cylinder, and a combustion chamber defined by the cylinder and the top of the piston. The hybrid internal combustion engine also includes an exhaust manifold and a heat exchanger disposed within the exhaust manifold. A pump disposed between the heat exchanger and a fluid reservoir is provided to deliver fluid from the reservoir to the heat exchanger, whereby the fluid in the heat exchanger is heated and turned into high pressure gas (HPG) when the combustion gases are exhausted from the combustion chamber via the exhaust manifold. The resulting HPG may then be introduced into the combustion chamber to provide a HPG power stroke.